
BL-1
BODY, LOCK & SECURITY SYSTEM
I BODY
CONTENTS
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SECTION BL
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B
BL
BODY, LOCK & SECURITY SYSTEM
INDEX FOR DTC ........................................................ 4
DTC No. Index ......................................................... 4
INTELLIGENT KEY / NATS I-KEY ........................ 4
NATS V5.0 ............................................................ 4
PRECAUTIONS .......................................................... 5
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 5
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 5
OPERATION PROCEDURE ................................. 5
Precautions for Work ................................................ 5
PREPARATION ........................................................... 6
Commercial Service Tools ........................................ 6
SQUEAK AND RATTLE TROUBLE DIAGNOSES ..... 7
Work Flow ................................................................ 7
CUSTOMER INTERVIEW ..................................... 7
DUPLICATE THE NOISE AND TEST DRIVE ....... 8
CHECK RELATED SERVICE BULLETINS ........... 8
LOCATE THE NOISE AND IDENTIFY THE
ROOT CAUSE ...................................................... 8
REPAIR THE CAUSE ........................................... 8
CONFIRM THE REPAIR ....................................... 9
Generic Squeak and Rattle Troubleshooting ........... 9
INSTRUMENT PANEL .......................................... 9
CENTER CONSOLE ............................................. 9
DOORS ................................................................. 9
TRUNK ................................................................ 10
SUNROOF/HEADLINING ................................... 10
SEATS ................................................................. 10
UNDERHOOD ..................................................... 10
Diagnostic Worksheet ............................................. 11
HOOD ....................................................................... 13
Fitting Adjustment .................................................. 13
LONGITUDINAL AND LATERAL CLEARANCE
ADJUSTMENT .................................................... 13
FRONT END HEIGHT ADJUSTMENT ............... 13
SURFACE HEIGHT ADJUSTMENT ................... 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 15INSTALLATION ................................................... 15
Removal and Installation of Hood Lock Control ..... 16
REMOVAL ........................................................... 16
INSTALLATION ................................................... 16
Hood Lock Control Inspection ................................ 17
RADIATOR CORE SUPPORT .................................. 18
Removal and Installation ........................................ 18
REMOVAL ........................................................... 18
INSTALLATION ................................................... 19
FRONT FENDER ...................................................... 20
Removal and Installation ........................................ 20
REMOVAL ........................................................... 20
INSTALLATION ................................................... 20
POWER DOOR LOCK SYSTEM .............................. 21
Component Parts and Harness Connector Location ... 21
System Description ................................................. 22
LOCK OPERATION ............................................. 22
UNLOCK OPERATION ........................................ 22
KEY REMINDER DOOR SYSTEM ...................... 23
VEHICLE SPEED SENSING AUTO DOOR
LOCK FUNCTION ............................................... 23
OVERRIDE MECHANISM ................................... 23
CAN Communication System Description .............. 23
CAN Communication Unit ....................................... 23
Schematic ............................................................... 24
Wiring Diagram -D/LOCK- ...................................... 25
FIG. 1 ................................................................... 25
FIG. 2 ................................................................... 26
FIG. 3 ................................................................... 27
FIG. 4 ................................................................... 28
Terminals and Reference Value for BCM ............... 29
Work Flow ............................................................... 29
CONSULT-II Function (BCM) ................................. 30
CONSULT-II START PROCEDURE .................... 30
CONSULT-II APPLICATION ITEMS .................... 30
Trouble Diagnosis Chart by Symptom .................... 31
BCM Power Supply and Ground Circuit ................. 32
Check Door Switch ................................................. 33
Check Key Switch ................................................... 35
Check Door Lock and Unlock Switch ..................... 37

BL-10
SQUEAK AND RATTLE TROUBLE DIAGNOSES
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
3. Trunk lid torsion bars knocking together
4. A loose license plate or bracket
Most of these incidents can be repaired by adjusting, securing or insulating the item(s) or component(s) caus-
ing the noise.
SUNROOF/HEADLINING
Noises in the sunroof/headlining area can often be traced to one of the following:
1. Sunroof lid, rail, linkage or seals making a rattle or light knocking noise
2. Sunvisor shaft shaking in the holder
3. Front or rear windshield touching headlining and squeaking
Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these
incidents. Repairs usually consist of insulating with felt cloth tape.
SEATS
When isolating seat noise it's important to note the position the seat is in and the load placed on the seat when
the noise is present. These conditions should be duplicated when verifying and isolating the cause of the
noise.
Cause of seat noise include:
1. Headrest rods and holder
2. A squeak between the seat pad cushion and frame
3. Rear seatback lock and bracket
These noises can be isolated by moving or pressing on the suspected components while duplicating the con-
ditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component
or applying urethane tape to the contact area.
UNDERHOOD
Some interior noise may be caused by components under the hood or on the engine wall. The noise is then
transmitted into the passenger compartment.
Causes of transmitted underhood noise include:
1. Any component mounted to the engine wall
2. Components that pass through the engine wall
3. Engine wall mounts and connectors
4. Loose radiator mounting pins
5. Hood bumpers out of adjustment
6. Hood striker out of adjustment
These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best
method is to secure, move or insulate one component at a time and test drive the vehicle. Also, engine RPM
or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or
insulating the component causing the noise.

BL-14
HOOD
SURFACE HEIGHT ADJUSTMENT
1. Remove hood lock, and adjust the surface height difference of hood, fender and headlamp according to
the fitting standard dimension, by rotating RH and LH bumper rubbers.
2. Install hood lock temporarily, and move hood lock laterally until the centers of striker and lock become ver-
tical when viewed from the front.
3. Check that the hood lock secondary latch is properly engaged
with the secondary striker with hood's own weight.
4. Check that the hood lock primary latch is securely engaged with
the hood striker with hood's own weight by dropping hood from
approx. 200 mm (7.87) height.
CAUTION:
Do not drop hood from a height of 300 mm (11.81 in) or
more.
5. Move hood lockup and down until striker smoothly engages the
lock when the hood is closed.
6. When pulling the hood opener lever gently, make sure that front
end of the hood rises by approximately 20 mm (0.79) and that hood striker and hood lock primary latch is
disengaged. Also make sure that hood opener returns to the original position.
7. After adjustment, tighten lock bolts to the specified torque.
Removal and InstallationBIS000VQ
Hood (B) - Headlamp (B) : 0.75 ± 1.8 mm (0.030 ± 0.071 in)
Hood (C) - fender (C) : 0 ± 1.0 mm (0 ± 0.039 in)
PIIB0259E
1. Hood assembly 2. Hood stay 3. Hood hinge
4. Hood lock 5. Washer hose 6. Hood insulator
7. Radiator core seal rubber
PIIB0260E

BL-16
HOOD
Removal and Installation of Hood Lock ControlBIS000VR
REMOVAL
Hood Lock and Hood Lock Cable
1. Remove hood lock bolts.
2. Disconnect hood lock cable from hood lock.
3. Remove fender protector (LH). Refer to EI-23, "
FENDER PRO-
TECTOR" .
4. Remove hood lock cable clips, from radiator core upper support
and hood ledge.
5. Remove hood opener and grommet on lower dashboard.
6. Pull out hood lock cable toward passenger room.
CAUTION:
While pulling the cable, be careful not to damage (peel) outer surface of the cable on edges of
body through hole.
INSTALLATION
Install in the reverse order of removal.
1. Pull the hood lock cable through the panel hole to the engine
compartment.
CAUTION:
Be careful not to bend the cable too much, keeping the
radius 100 mm (3.94 in) or more.
2. Make sure that the cable is not offset from the positioning grommet, and push the grommet into the panel
hole securely.
3. Apply sealant (POS seal) to area on the grommet indicated with the * mark.
1. Hood lock cable 2. Hood lock
PIIB1753E
: 23.6N·m (2.4 kg-m, 18 ft-lb)
PIIB1754E
PIIA0173E

BL-18
RADIATOR CORE SUPPORT
RADIATOR CORE SUPPORTPFP:62500
Removal and InstallationBIS000VT
REMOVAL
1. Remove front bumper. Refer to EI-14, "FRONT BUMPER" .
2. Remove head lamp (LH/RH). Refer to LT- 3 6 , "
Removal and Installation" (Xenon type), LT- 6 2 , "Removal
and Installation" (Conventional type)
3. Remove air duct clips, and then remove air duct.
4. Remove crash zone sensor. Refer to SRS-44, "
CRASH ZONE SENSOR" .
5. Remove hood lock assembly, and then hood lock cable. Refer to BL-16, "
Removal and Installation of
Hood Lock Control" .
6. Remove ambient sensor. Refer to ATC-109, "
AMBIENT SENSOR" .
7. Remove hydraulic piping clips and tabs. Refer to PS-39, "
HYDRAULIC LINE" .
8. Remove radiator core support lower harness clips and mounting bolts, and then remove radiator core sup-
port lower. Remove mounting bolts with power tool.
9. Disconnect horn connectors and remove harness clips.
10. Remove each harness clip and nuts of radiator core support. Remove nuts with power tool.
11. Remove condenser mounting bracket bolts.
1. Radiator core support side (RH) 2. Air guide (RH) 3. Bolt
4. Nut 5. Radiator core support lower 6. Nut
7. Radiator core support center 8. Bolt 9. Horn (High)
10. Horn (Low) 11. Clip 12. Air guide (LH)
13. Radiator core support side (LH) 14. Radiator core support upper 15. Nut
16. Bolt 17. Bolt
PIIB0266E

RADIATOR CORE SUPPORT
BL-19
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12. Remove radiator core support upper, side, and center as a single piece. Remove mounting bolts and nuts
with power tool.
13. After removing radiator core support upper, side, and center as a single piece, separate the following
parts.
Horns (High/Low)
Air guides (LH/RH)
Radiator core support side (LH/RH)
Radiator core upper support
Radiator core support center
INSTALLATION
Install in the reverse order of removal.
CAUTION:
After installing, check the hood adjustment and hood opener operation. Refer to BL-17, "
Hood Lock
Control Inspection" .

BL-20
FRONT FENDER
FRONT FENDERPFP:63100
Removal and InstallationBIS000VU
REMOVAL
1. Remove the front bumper. Refer to EI-14, "FRONT BUMPER" .
2. Remove fender protector mounting clips and screws from out side. Refer to EI-23, "
FENDER PROTEC-
TOR" .
3. Remove center mud guard. Refer to EI-24, "
CENTER MUD GUARD" .
4. Remove bolts securing radiator core support side.
5. Remove hood hinge cover (rubber). Refer to EI-21, "
COWL TOP" .
6. Remove side turn signal lamp.
7. Remove bolts, and then remove front fender.
CAUTION:
While removing use a shop cloth to protect body from damaging.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
After installing, apply touch-up paint (the body color) onto the head of the front fender mounting
bolts.
After installing, check front fender adjustment. Refer to BL-13, "Fitting Adjustment" and BL-119,
"Fitting Adjustment" .
1. Bolt 2. Front fender
PIIB0267E

CO-1
ENGINE COOLING SYSTEM
B ENGINE
CONTENTS
C
D
E
F
G
H
I
J
K
L
M
SECTION CO
A
CO
ENGINE COOLING SYSTEM
QR
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Liquid Gasket .................................. 3
REMOVAL OF LIQUID GASKET SEALING .......... 3
LIQUID GASKET APPLICATION PROCEDURE ..... 3
PREPARATION ........................................................... 5
Special Service Tools ............................................... 5
Commercial Service Tools ........................................ 5
OVERHEATING CAUSE ANALYSIS .......................... 6
Troubleshooting Chart .............................................. 6
COOLING SYSTEM .................................................... 8
Cooling Circuit .......................................................... 8
System Chart ........................................................... 9
ENGINE COOLANT .................................................. 10
Inspection ............................................................... 10
LEVEL CHECK ................................................... 10
LEAK CHECK ..................................................... 10
Changing Engine Coolant ...................................... 10
DRAINING ENGINE COOLANT ......................... 10
REFILLING ENGINE COOLANT ......................... 11
FLUSHING COOLING SYSTEM ......................... 12
RADIATOR ................................................................ 13
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSTALLATION ................................................... 14
INSPECTION AFTER INSTALLATION ............... 14
Checking Radiator Cap .......................................... 14
Checking Radiator .................................................. 15
RADIATOR (ALUMINUM TYPE) .............................. 16
Disassembly and Assembly ................................... 16
PREPARATION ................................................... 16
DISASSEMBLY ................................................... 16
ASSEMBLY ......................................................... 17
INSPECTION ...................................................... 19
COOLING FAN ......................................................... 20
Removal and Installation ........................................ 20
REMOVAL ........................................................... 20INSTALLATION ................................................... 20
INSPECTION AFTER INSTALLATION ................ 20
Disassembly and Assembly .................................... 21
DISASSEMBLY ................................................... 21
INSPECTION AFTER DISASSEMBLY ................ 21
ASSEMBLY ......................................................... 21
WATER PUMP .......................................................... 22
Removal and Installation ........................................ 22
REMOVAL ........................................................... 22
INSPECTION AFTER REMOVAL ....................... 23
INSTALLATION ................................................... 23
INSPECTION AFTER INSTALLATION ................ 23
THERMOSTAT AND WATER CONTROL VALVE .... 24
Removal and Installation ........................................ 24
REMOVAL ........................................................... 24
INSPECTION AFTER REMOVAL ....................... 25
INSTALLATION ................................................... 25
INSPECTION AFTER INSTALLATION ................ 25
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 26
Standard and Limit .................................................. 26
ENGINE COOLANT CAPACITY (APPROXI-
MATE) .................................................................. 26
THERMOSTAT .................................................... 26
WATER CONTROL VALVE ................................. 26
RADIATOR .......................................................... 26
VQ
PRECAUTIONS ........................................................ 27
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ................................................................. 27
Precautions for Liquid Gasket ................................ 27
REMOVAL OF LIQUID GASKET SEALING ........ 27
LIQUID GASKET APPLICATION PROCEDURE ... 27
PREPARATION ......................................................... 29
Special Service Tools ............................................. 29
Commercial Service Tools ...................................... 29
OVERHEATING CAUSE ANALYSIS ........................ 30
Troubleshooting Chart ............................................ 30