REFRIGERATION SYSTEM
ATC-19
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REFRIGERATION SYSTEMPFP:KA990
Refrigerant CycleBJS000FF
REFRIGERANT FLOW
The refrigerant flows form the compressor through the condenser with liquid tank, through the evaporator, and
back to the compressor. The refrigerant evaporation in the evaporator is controlled by an externally equalized
expansion valve, located inside the evaporator case.
FREEZE PROTECTION
To prevent evaporator frozen up, the evaporator air temperature is monitored, and the voltage signal to the
unified meter and A/C amp. will make the A/C relay go OFF and stop the compressor.
Refrigerant System ProtectionBJS000FG
REFRIGERANT PRESSURE SENSOR
The refrigerant system is protected against excessively high- or low-pressure by the refrigerant pressure sen-
sor, located on the condenser. If the system pressure rises above, or falls below the specifications, the refrig-
erant pressure sensor detects the pressure inside the refrigerant line and sends the voltage signal to the ECM.
ECM makes the A/C relay go OFF and stops the compressor when pressure on the high-pressure side
detected by refrigerant pressure sensor is over about 2,746 kPa (27.46 bar, 28 kg/cm
2 , 398 psi), or below
about 134 kPa (1.34 bar, 1.4 kg/cm
2 , 20 psi).
PRESSURE RELIEF VALVE
The refrigerant system is also protected by a pressure relief valve, located in the rear head of the compressor.
When the pressure of refrigerant in the system increases to an unusual level [more than 3,727 kPa (37.27 bar,
38 kg/cm
2 , 540 psi)], the release port on the pressure relief valve automatically opens and releases refriger-
ant into the atmosphere.
RJIA1745E
AIR CONDITIONER CONTROL
ATC-27
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MAGNET CLUTCH CONTROL
When A/C switch is pressed (with FAN ON), press DEF switch, unified meter and A/C amp. transmits com-
pressor ON signal to BCM.
BCM sends compressor ON signal to ECM, via CAN communication.
ECM judges whether compressor can be turned ON, based on each sensor status (refrigerant pressure sen-
sor signal, throttle angle, etc.). If it judges compressor can be turned ON, it sends compressor ON signal to
IPDM E/R, via CAN communication.
Upon receipt of compressor ON signal from ECM, IPDM E/R turns air conditioner relay ON to operate com-
pressor.
SELF-DIAGNOSIS SYSTEM
The self-diagnosis system is built into the unified meter and A/C amp. to quickly locate the cause of malfunc-
tions.
SJIA1648E
BRC-1
BRAKE CONTROL SYSTEM
F BRAKES
CONTENTS
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SECTION BRC
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B
BRC
BRAKE CONTROL SYSTEM
ABS
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for Brake System .................................. 3
Precautions for Brake Control .................................. 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
SYSTEM DESCRIPTION ............................................ 5
System Diagram ....................................................... 5
Functions .................................................................. 5
ABS ....................................................................... 5
EBD ....................................................................... 6
Fail-Safe Function .................................................... 6
ABS, EBD SYSTEM .............................................. 6
Hydraulic Circuit Diagram ........................................ 6
CAN Communication ................................................ 7
SYSTEM DESCRIPTION ...................................... 7
TROUBLE DIAGNOSIS .............................................. 8
How to Perform Trouble Diagnosis For Quick and
Accurate Repair ....................................................... 8
INTRODUCTION ................................................... 8
DIAGNOSIS FLOW CHART ................................. 9
ASKING COMPLAINTS ...................................... 10
EXAMPLE OF DIAGNOSIS SHEET ................... 10
Component Parts Location ...................................... 11
Schematic .............................................................. 12
Wiring Diagram — ABS — ..................................... 13
Control Unit Input/Output Signal Specifications ..... 16
REFERENCE VALUE FROM CONSULT-II ......... 16
CONSULT-II Functions (ABS) ................................ 17
CONSULT-II MAIN FUNCTION ........................... 17
CONSULT-II SETTING PROCEDURE ................ 17
Self-Diagnosis ........................................................ 17
DESCRIPTION .................................................... 17
OPERATION PROCEDURE ............................... 17
ERASE MEMORY ............................................... 17
DISPLAY ITEM LIST ........................................... 18Data Monitor ........................................................... 19
OPERATION PROCEDURE ................................ 19
DISPLAY ITEM LIST ........................................... 19
Active Test .............................................................. 20
OPERATION PROCEDURE ................................ 20
TEST ITEM .......................................................... 21
For Fast and Accurate Diagnosis ........................... 22
PRECAUTIONS FOR DIAGNOSIS ..................... 22
Basic Inspection ..................................................... 22
BRAKE FLUID LEVEL, LEAKAGE AND BRAKE
PAD ..................................................................... 22
POWER SUPPLY CIRCUIT TERMINAL LOOSE-
NESS AND BATTERY ......................................... 22
INSPECTION OF ABS WARNING LAMP AND
BRAKE WARNING LAMP ................................... 23
TROUBLE DIAGNOSIS FOR SYSTEM .................... 24
Wheel Sensor System ............................................ 24
ABS Actuator and Electric Unit (Control Unit) 1 ..... 26
ABS Actuator and Electric Unit (Control Unit) Power
Supply and Ground Circuit ..................................... 26
ABS Actuator Relay or ABS Motor Relay Power Sys-
tem .......................................................................... 28
CAN Communication System ................................. 29
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 30
Excessive ABS Function Operation Frequency ...... 30
Unexpected Pedal Action ....................................... 30
Longer Stopping Distance ...................................... 31
ABS Function Does Not Operate ............................ 31
Pedal Vibration and ABS Operation Sound Occurs ... 31
WHEEL SENSORS ................................................... 33
Removal and Installation ........................................ 33
COMPONENTS ................................................... 33
REMOVAL ........................................................... 33
INSTALLATION ................................................... 33
SENSOR ROTOR ..................................................... 34
Removal and Installation ........................................ 34
FRONT ................................................................ 34
REAR .................................................................. 34
BRC-2 ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) ... 35
Removal and Installation ........................................ 35
COMPONENTS ................................................... 35
REMOVAL ........................................................... 36
INSTALLATION .................................................... 36
VDC/TCS/ABS
PRECAUTIONS ......................................................... 37
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” ................................................................. 37
Precautions for Brake System ................................ 37
Precautions for Brake Control ................................ 37
PREPARATION ......................................................... 39
Special Service Tools ............................................. 39
ON-VEHICLE SERVICE ............................................ 40
Adjustment of Steering Angle Sensor Neutral Posi-
tion .......................................................................... 40
OPERATION PROCEDURE ................................ 40
SYSTEM DESCRIPTION .......................................... 41
System Diagram ..................................................... 41
Functions ................................................................ 41
VDC ..................................................................... 41
TCS ..................................................................... 41
ABS ..................................................................... 42
EBD ..................................................................... 42
Fail-Safe Function .................................................. 42
VDC/TCS SYSTEM ............................................. 42
ABS, EBD SYSTEM ............................................ 42
Hydraulic Circuit Diagram ....................................... 43
CAN Communication .............................................. 43
SYSTEM DESCRIPTION .................................... 43
TROUBLE DIAGNOSIS ............................................ 44
How to Perform Trouble Diagnosis Quick and Accu-
rate Repair .............................................................. 44
INTRODUCTION ................................................. 44
DIAGNOSIS FLOW CHART ................................ 45
ASKING COMPLAINTS ....................................... 46
EXAMPLE OF DIAGNOSIS SHEET .................... 46
Component Parts Location ..................................... 47
Schematic ............................................................... 48
Wiring Diagram — VDC — ..................................... 49
Control Unit Input/Output Signal Specifications ...... 55
REFERENCE VALUE FROM CONSULT-II ......... 55
CONSULT-II Functions ........................................... 57
CONSULT-II MAIN FUNCTION ........................... 57
CONSULT-II SETTING PROCEDURE ................ 57
Self-Diagnosis ........................................................ 58
DESCRIPTION .................................................... 58
OPERATION PROCEDURE ................................ 58
ERASE MEMORY ............................................... 58
DISPLAY ITEM LIST ........................................... 59
Data Monitor ........................................................... 61
OPERATION PROCEDURE ................................ 61
DISPLAY ITEM LIST ........................................... 61
Active Test .............................................................. 63
OPERATION PROCEDURE ................................ 63TEST ITEM .......................................................... 64
For Fast and Accurate Diagnosis ............................ 65
PRECAUTIONS FOR DIAGNOSIS ..................... 65
Basic Inspection ...................................................... 66
BRAKE FLUID LEVEL, LEAKAGE AND BRAKE
PAD ...................................................................... 66
POWER SUPPLY CIRCUIT TERMINAL LOOSE-
NESS AND BATTERY ......................................... 66
INSPECTION OF ABS WARNING LAMP, BRAKE
WARNING LAMP, VDC OFF INDICATOR LAMP,
AND SLIP INDICATOR LAMP ............................. 66
TROUBLE DIAGNOSIS FOR SYSTEM .................... 68
Wheel Sensor System ............................................ 68
Engine System ........................................................ 70
ABS Actuator and Electric Unit (Control Unit) 1 ...... 70
Steering Angle Sensor System ............................... 71
Yaw Rate/Side/Decel G Sensor System ................. 72
Pump Motor, Motor Relay System .......................... 74
Park/Neutral Position (PNP) Switch Circuit ............. 75
Solenoid and VDC Change-Over Valve, Actuator
Relay System .......................................................... 76
Stop Lamp Switch System ...................................... 77
ABS Actuator and Electric Unit (Control Unit) Power
Supply and Ground System .................................... 78
Brake Fluid Level Switch System ............................ 80
CAN Communication System ................................. 81
Component Parts Inspection ................................... 81
VDC OFF SWITCH .............................................. 81
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 82
Excessive ABS Function Operation Frequently ...... 82
Unexpected Pedal Reaction ................................... 83
Longer Stopping Distance ....................................... 83
ABS Function Does Not Operate ............................ 84
Pedal Vibration and ABS Operation Sound Occurs ... 84
Vehicle Jerks During VDC/TCS/ABS Control .......... 85
WHEEL SENSORS ................................................... 86
Removal and Installation ......................................... 86
COMPONENTS ................................................... 86
REMOVAL ............................................................ 86
INSTALLATION .................................................... 86
SENSOR ROTOR ...................................................... 87
Removal and Installation ......................................... 87
FRONT ................................................................. 87
REAR ................................................................... 87
ACTUATOR AND ELECTRIC UNIT (ASSEMBLY) ... 88
Removal and Installation ......................................... 88
COMPONENTS ................................................... 88
REMOVAL ............................................................ 89
INSTALLATION .................................................... 89
G SENSOR ................................................................ 90
Removal and Installation ......................................... 90
REMOVAL ............................................................ 90
INSTALLATION .................................................... 90
STEERING ANGLE SENSOR ................................... 91
Removal and Installation ......................................... 91
REMOVAL ............................................................ 91
INSTALLATION .................................................... 91
BRC-16
[ABS]
TROUBLE DIAGNOSIS
Control Unit Input/Output Signal SpecificationsBFS000CY
REFERENCE VALUE FROM CONSULT-II
CAUTION:
The monitor displays the control unit calculation data. The normal values will be displayed even that in
the event the output circuit (harness) is open or shorted.
Note 1: Confirm tire pressure is the standard value.
Note 2: Brake warning lamp can be used for EBD warning lamp.
Note 3: ON/OFF timing of ABS warning lamp
ON: For a while after ignition switch is turned ON, or when a malfunction is detected.
OFF: In a while after the warning lamp is ON (when the system is in normal operation). Monitor item Display itemDATA MONITOR
ConditionReference values for
normal operation
WHEEL SENSORVehicle speed calculated using sig-
nals from all four wheel sensorsVehicle stopped 0 [km/h (MPH)]
Vehicle running (Note 1)Almost in accordance
with speedometer dis-
play (within ± 10 %)
IN ABS S/V
OUT ABS S/VOperation condition of all solenoid
valvesWhen actuator (solenoid) operates or
during fail-safeON
When actuator relay operates and the
actuator (solenoid) does not operateOFF
EBD WARN LAMP
(Note 2)Brake warning lamp ON/OFF condi-
tionWhen brake warning lamp is ON ON
When brake warning lamp is OFF OFF
STOP LAMP SW Brake pedal operation conditionBrake pedal depressed ON
Brake pedal not depressed OFF
MOTOR RELAYMotor and motor relay operation con-
ditionWhen motor relay and motor are
operatingON
When motor relay and motor are not
operatingOFF
ACTUATOR RLY Actuator relay operation conditionActuator relay activated ON
Actuator relay not activated OFF
ABS WARN LAMPABS warning lamp ON/OFF condition
(Note 3)When ABS warning lamp is ON ON
When ABS warning lamp is OFF OFF
BATTERY VOLTBattery voltage supplied to ABS actu-
ator and electric unit (control unit)Ignition switch ON 10−16 V
EBD SIGNAL EBD operation signalEBD activated ON
EBD not activated OFF
ABS SIGNAL ABS operation signalABS activated ON
ABS not activated OFF
ABS FAIL SIG
Fail-safe signal conditionIn ABS fail-safe
OFF
EBD FAIL SIG In EBD fail-safe
BRC-18
[ABS]
TROUBLE DIAGNOSIS
DISPLAY ITEM LIST
Diagnostic item Diagnostic item is detected when... Reference
RR RH SENSOR−1
[C1101]When the circuit in the rear right wheel sensor is open.
BRC-24, "
Wheel Sensor
System"
(Note 1) RR LH SENSOR−1
[C1102]When the circuit in the rear left wheel sensor is open.
FR RH SENSOR−1
[C1103]When the circuit in the front right wheel sensor is open.
FR LH SENSOR−1
[C1104]When the circuit in the front left wheel sensor is open.
RR RH SENSOR−2
[C1105]When the circuit in the rear right wheel sensor is shorted. Or when
the sensor power voltage is outside the standard. When the dis-
tance between the wheel sensor and sensor rotor is too large and
the sensor pulse cannot be recognized by the control unit.
RR LH SENSOR−2
[C1106]When the circuit in the rear left wheel sensor is shorted. Or when
the sensor power voltage is outside the standard. When the dis-
tance between the wheel sensor and sensor rotor is too large and
the sensor pulse cannot be recognized by the control unit.
FR RH SENSOR−2
[C1107]When the circuit in the front right wheel sensor is shorted. Or when
the sensor power voltage is outside the standard. When the dis-
tance between the wheel sensor and sensor rotor is too large and
the sensor pulse cannot be recognized by the control unit.
FR LH SENSOR−2
[C1108]When the circuit in the front left wheel sensor is shorted. Or when
the sensor power voltage is outside the standard. When the dis-
tance between the wheel sensor and sensor rotor is too large and
the sensor pulse cannot be recognized by the control unit.
BATTERY VOLTAGE
[ABNORMAL]
[C1109]Battery voltage of the control unit is too low.BRC-26, "
ABS Actuator
and Electric Unit (Control
Unit) Power Supply and
Ground Circuit"
CONTROLLER FAILURE
[ C 111 0 ]When there is an internal malfunction in the control unit.BRC-26, "ABS Actuator
and Electric Unit (Control
Unit) 1"
FR LH IN ABS SOL
[C1120]This is displayed when the control unit detects a malfunction in the
front left wheel inlet solenoid circuit.
BRC-28, "
ABS Actuator
Relay or ABS Motor
Relay Power System"
FR LH OUT ABS SOL
[C1121]This is displayed when the control unit detects a malfunction in the
front left wheel outlet solenoid circuit.
FR RH IN ABS SOL
[C1122]This is displayed when the control unit detects a malfunction in the
front right wheel inlet solenoid circuit.
FR RH OUT ABS SOL
[C1123]This is displayed when the control unit detects a malfunction in the
front right wheel outlet solenoid circuit.
RR LH IN ABS SOL
[C1124]This is displayed when the control unit detects a malfunction in the
rear left wheel inlet solenoid circuit.
RR LH OUT ABS SOL
[C1125]This is displayed when the control unit detects a malfunction in the
rear left wheel outlet solenoid circuit.
RR RH IN ABS SOL
[C1126]This is displayed when the control unit detects a malfunction in the
rear right wheel inlet solenoid circuit.
RR RH OUT ABS SOL
[C1127]This is displayed when the control unit detects a malfunction in the
rear right wheel outlet solenoid circuit.
PUMP MOTOR
[ C 1111 ]This is displayed when the control unit detects a malfunction in the
motor or motor relay.
ACTUATOR RLY
[C1140]This is displayed when the control unit detects a malfunction in
actuator relay circuit.
CAN COMM CIRCUIT
[U1000]When there is a malfunction in the CAN communication system.BRC-29, "
CAN Communi-
cation System"
(Note 2)
TROUBLE DIAGNOSIS
BRC-19
[ABS]
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BRC
Note 1: After completing repairs of the shorted sensor circuit, when ignition switch is turned ON, ABS warning lamp turns on. Make sure
that ABS warning lamp turns off while driving the vehicle at 30 km/h (19 MPH) or more for approximately 1 minute according to self-diag-
nosis procedure. In addition, if wheel sensor 2 is displayed for the wheels, check the wheel sensor circuit and also check the control unit
power voltage.
Note 2: When malfunctions are detected in several systems, including the CAN communication system [U1000], perform trouble diagno-
sis on the CAN communication system.
Data MonitorBFS000D1
OPERATION PROCEDURE
1. Turn ignition switch OFF.
2. Perform “CONSULT-II Starting Procedure”. Refer to GI-34, "
CONSULT-II Start Procedure" .
3. Turn ignition switch ON.
4. At the monitor item selection screen, touch one of the items “ECU INPUT SIGNALS”, “MAIN SIGNALS” or
“SELECTION FROM MENU”.
5. Touch “START” to proceed to the data monitor screen.
DISPLAY ITEM LIST
Item (Unit)Monitor item selection
Remarks
ECU INPUT
SIGNALSMAIN SIGNALSSELECTION
FROM MENU
FR LH SENSOR
[km/h (MPH)]×××Condition of wheel speed calculated by front
left wheel sensor signal is displayed.
FR RH SENSOR
[km/h (MPH)]×××Condition of wheel speed calculated by front
right wheel sensor signal is displayed.
RR LH SENSOR
[km/h (MPH)]×××Condition of wheel speed calculated by rear
left wheel sensor signal is displayed.
RR RH SENSOR
[km/h (MPH)]×××Condition of wheel speed calculated by rear
right wheel sensor signal is displayed.
FR RH IN SOL
(ON/OFF)—××Condition of front right wheel ABS inlet sole-
noid valve (ON/OFF) is displayed.
FR RH OUT SOL
(ON/OFF)—××Condition of front right wheel ABS outlet sole-
noid valve (ON/OFF) is displayed.
FR LH IN SOL
(ON/OFF)—××Condition of front left wheel ABS inlet solenoid
valve (ON/OFF) is displayed.
FR LH OUT SOL
(ON/OFF)—××Condition of front left wheel ABS outlet sole-
noid valve (ON/OFF) is displayed.
RR RH IN SOL
(ON/OFF)—××Condition of rear right wheel ABS inlet sole-
noid valve (ON/OFF) is displayed.
RR RH OUT SOL
(ON/OFF)—××Condition of rear right wheel ABS outlet sole-
noid valve (ON/OFF) is displayed.
RR LH IN SOL
(ON/OFF)—××Condition of rear left wheel ABS inlet solenoid
valve (ON/OFF) is displayed.
RR LH OUT SOL
(ON/OFF)—××Condition of rear left wheel ABS outlet sole-
noid valve (ON/OFF) is displayed.
EBD WARN LAMP
(ON/OFF) (Note)——×Condition of brake warning lamp (ON/OFF) is
displayed.
STOP LAMP SW
(ON/OFF)×××Condition of stop lamp switch (ON/OFF) is dis-
played.
MOTOR RELAY
(ON/OFF)—××Condition of ABS motor relay (ON/OFF) is dis-
played.
ACTUATOR RLY
(ON/OFF)—××Condition of ABS actuator relay (ON/OFF) is
displayed.
ABS WARN LAMP
(ON/OFF)—××Condition of ABS warning lamp (ON/OFF) is
displayed.
TROUBLE DIAGNOSIS
BRC-21
[ABS]
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BRC
TEST ITEM
Solenoid Valve
NOTE:
The example shown is for the front right wheel. The procedure for the other wheels is the same as given
below.
For ABS solenoid valve, touch “UP”, “KEEP”, and “DOWN”.
Then use screen monitor to make sure that solenoid valve
operates as shown in Solenoid Valve Operation Chart. Refer to
“Solenoid Valve Operation Chart”.
Solenoid Valve Operation Chart
*: ON for 1 to 2 seconds after the touch, and then OFF
ABS Motor
Touch “ON” and “OFF” on the display screen, and check if ABS
motor relay and ABS actuator relay are operating as given in the fol-
lowing table.
SFIA0678E
OperationABS solenoid valve
UP KEEP DOWN
FR RH IN SOL OFF ON ON
FR RH OUT SOL OFF OFF ON*
Operation ON OFF
MOTOR RELAY ON OFF
ACTUATOR RLY ON ON
SFIA0593E