2003 NISSAN ALMERA N16 differential

AT-10
PREPARATION
KV32101000
(J25689-A)
Pin punch Installing throttle lever and manual shaft retaining
pins
a: 4 mm (0.16 in) dia.
ST25710000
( - )
Pin punch Aligning groove of manual shaft and hole of
transmission case
a: 2 mm (0.08 in) dia.
ST3306S001
(J22888-D)
Differential side bearing
puller set
1 ST33051001
(J22888-D)
Puller
ST33061000
2 (J8107-2)
AdapterRemoving differential side bearing inner race
a: 39 mm (1.54 in) dia.
b: 29.5 mm (1.161 in) dia.
c: 130 mm (5.12 in)
d: 135 mm (5.31 in)
e: 120 mm (4.72 in)
KV381054S0
(J34286)
Puller
●Removing idler gear bearing outer race
●Removing differential side oil seals
●Removing differential side bearing outer race
●Removing needle bearing from bearing retainer
a: 250 mm (9.84 in)
b: 160 mm (6.30 in)
ST27180001
(J25726-A)
Puller
●Removing idler gear
a: 100 mm (3.94 in)
b: 110 mm (4.33 in)
c: M8 x 1.25P
ST30031000
(J22912-1)
Puller Removing reduction gear bearing inner race
a: 90 mm (3.54 in) dia.
b: 50 mm (1.97 in) dia.
ST3527200
(J26092)
Drift
●Installing reduction gear bearing inner race
●Installing idler gear bearing inner race
a: 72 mm (2.83 in) dia.
b: 35.5 mm (1.398 in) dia. Tool number
Tool nameDescription
NT410
NT410
NT745
NT414
NT424
NT411
NT426

PREPARATION
AT-11
D
E
F
G
H
I
J
K
L
MA
B
AT
ST37830000
( - )
Drift●Installing idler gear bearing outer race
a: 62 mm (2.44 in) dia.
b: 39 mm (1.54 in) dia.
ST35321000
( - )
Drift Installing output shaft bearing
a: 49 mm (1.93 in) dia.
b: 41 mm (1.61 in) dia.
ST30633000
( - )
Drift Installing differential side bearing outer race
a: 67mm (2.64 in) dia.
b: 49 mm (1.93 in) dia.
ST35271000
(J26091)
Drift
●Installing idler gear
a: 72 mm (2.83 in) dia.
b: 63 mm (2.48 in) dia.
ST33400001
(J26082)
Drift
●Installing oil pump housing oil seal
a: 60 mm (2.36 in) dia.
b: 47 mm (1.85 in) dia. Tool number
Tool nameDescription
NT427
NT073
NT073
NT115
NT115

AT-12
PREPARATION
Commercial Service Tools
ECS007NB
Tool name Description
Puller
●Removing idler gear bearing inner race
●Removing and installing band servo piston
snap ring
DriftRemoving idler gear bearing inner race
a: 34 mm (1.34 in) dia.
DriftInstalling differential left side bearing
a: 86 mm (3.39 in) dia.
b: 80 mm (3.15 in) dia.
DriftInstalling differential right side bearing
a: 46 mm (1.81 in) dia.
b: 40 mm (1.57 in) dia.
NT077
NT109
NT115
NT115

ON-VEHICLE SERVICE
AT-409
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
Differential Side Oil Seal ReplacementECS007T2
1. Remove drive shaft assemblies. Refer to AX-10, "FRONT
DRIVE SHAFT".
2. Remove oil seals.
3. Install oil seals.
●Apply ATF to oil seal surface before installing.
●Drift for installing
●Install oil seals so that dimensions “A” and “B” are within
specifications.
Unit: mm (in)
4. Reinstall any part removed.
Revolution Sensor ReplacementECS007T3
1. Disconnect revolution sensor harness connector.
2. Remove harness bracket from A/T.
3. Remove revolution sensor from A/T.
4. Reinstall any part removed.
Always use new sealing parts.
SAT905D
AAT976
AB
5.5 to 6.5 (0.217 to 0.256)−0.5 to 0.5 (−0.020 to 0.020)
MCIB9018E
SAT303G

DISASSEMBLY
AT-421
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
16. Check accumulator pistons and contact surface of transmission
case for damage.
17. Check accumulator return springs for damage and free length.
18. Remove lip seals from band servo oil port.
19. Remove converter housing according to the following proce-
dures.
a. Remove converter housing mounting bolts A and B.
b. Remove converter housing by tapping it lightly.
c. Remove O-ring from differential oil port.Return spring:
Refer to AT- 5 1 5 , "
SERVICE DATA AND
SPECIFICATIONS (SDS)" .
SAT023DA
SAT129E
SAT027D
SAT028D
SAT131E

AT-422
[ALL]
DISASSEMBLY
20. Remove final drive assembly from transmission case.
21. Remove differential side bearing outer race and side bearing
adjusting shim from transmission case.
22. Remove differential side bearing adjusting shim from transmis-
sion case.
23. Remove differential side bearing outer race from converter
housing.
24. Remove oil seal with screwdriver from converter housing.
●Be careful not to damage case.
SAT030D
AAT477
SAT132E
AAT478
SAT133E

DISASSEMBLY
AT-423
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
25. Remove side oil seal from trans mission case using a screw
driver.
26. Remove differential lubricant tube from converter housing.
27. Remove oil pump according to the following procedures.
a. Remove O-ring from input shaft.
b. Remove oil pump assembly from transmission case.
c. Remove thrust washer and bearing race from oil pump assem-
bly.
SAT072D
SAT063K
SAT127E
SAT035D
SAT036D

REPAIR FOR COMPONENT PARTS
AT-489
[ALL]
D
E
F
G
H
I
J
K
L
MA
B
AT
2. Press out differential side bearings.
●Be careful not to mix up the right and left bearings.
3. Remove speedometer drive gear.
4. Drive out pinion mate shaft lock pin.
5. Draw out pinion mate shaft lock pin.
6. Remove pinion mate gears and from differential case.
SAT312D
SAT313D
SAT904DA
SAT316D