EVAPORATIVE EMISSION SYSTEM
EC-719
[QG (WITHOUT EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
Component InspectionEBS00KMI
EVAP CANISTER
Check EVAP canister as follows:
1. Block port B . Orally blow air through port A .
Check that air flows freely through port C .
2. Block port A . Orally blow air through port B .
Check that air flows freely through port C .
FUEL CHECK VALVE
1. Blow air through connector on fuel tank side.
A considerable resistance should be felt and a portion of air flow
should be directed toward the EVAP canister side.
2. Blow air through connector on EVAP canister side.
Air flow should be smoothly directed toward fuel tank side.
3. If fuel check valve is suspected of not properly functioning in
steps 1 and 2 above, replace it.
FUEL TANK VACUUM RELIEF VALVE (BUILT INTO FUEL FILLER CAP)
1. Wipe clean valve housing.
2. Check valve opening pressure and vacuum.
3. If out of specification, replace fuel filler cap as an assembly.
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
Refer to EC-676, "Component Inspection" .
PBIB0663E
SEF552Y
SEF989X
Pres-
sure:15.3 - 20.0 kPa (0.153 - 0.200 bar,
0.156 - 0.204 kg/cm
2 , 2.22 - 2.90 psi)
Va c u u m :−6.0 to −3.3 kPa (−0.060 to −0.033 bar,
−0.061 to −0.034 kg/cm
2 , −0.87 to −0.48 psi)
SEF943S
EC-722
[QG (WITHOUT EURO-OBD)]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
PFP:00030
Fuel PressureEBS00KML
Idle Speed and Ignition TimingEBS00KMM
*1: Under the following conditions:
●Air conditioner switch: OFF
●Electric load: OFF (Lights, heater fan & rear window defogger)
●Steering wheel: Kept in straight-ahead position
Calculated Load ValueEBS00KMN
Mass Air Flow SensorEBS00KMO
*: Engine is warmed up to normal operating temperature and running under no-load.
Intake Air Temperature SensorEBS00KMP
Engine Coolant Temperature SensorEBS00KMQ
Heated Oxygen Sensor 1 HeaterEBS00KMR
Heated Oxygen sensor 2 HeaterEBS00KMS
Crankshaft Position Sensor (POS)EBS00KMT
Refer to EC-559, "Component Inspection" .
Camshaft Position Sensor (PHASE)EBS00KMU
Refer to EC-566, "Component Inspection" .
Fuel pressure at idle
Approximately 350 kPa (3.5bar, 3.57kg/cm2 , 51psi)
Target idle speed
No-load*1 (in “P” or N” position)A/T: 800±50 rpm
M/T: 700±50 rpm
Air conditioner: ON In “P” or N” position 900 rpm or more
Ignition timingIn “P” or N” position A/T: 10°±5° BTDC
M/T: 8°±5° BTDC
Calculated load value % (Using CONSULT-II)
At idle10 - 35
At 2,500 rpm10 - 35
Supply voltageBattery voltage (11 - 14V)
Output voltage at idle1.0 - 1.7*V
Mass air flow (Using CONSULT-II)1.0 - 4.0 g·m/sec at idle*
5.0 - 10.0 g·m/sec at 2,500 rpm*
Temperature °C (°F) Resistance kΩ
25 (77)1.9 - 2.1
80 (176)0.31 - 0.37
Temperature °C (°F) Resistance kΩ
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
Resistance [at 20°C (68°F)] 8 - 10Ω
Resistance [at 25°C (77°F)] 2.3 - 4.3Ω
SERVICE DATA AND SPECIFICATIONS (SDS)
EC-723
[QG (WITHOUT EURO-OBD)]
C
D
E
F
G
H
I
J
K
L
MA
EC
Throttle Control MotorEBS00KMV
InjectorEBS00KMW
Fuel PumpEBS00KMX
Resistance [at 25°C (77°F)] Approximately 1 - 15Ω
Resistance [at 20°C (68°F)] 13.5 - 17.5Ω
Resistance [at 25°C (77°F)] Approximately 1.0Ω
ENGINE CONTROL SYSTEM
SECTION
EC
CONTENTS
YD
TROUBLE DIAGNOSIS - INDEX....................................4
Alphabetical & P No. Index for DTC ...........................4
PRECAUTIONS<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[6
Supplemental Restraint System (SRS)″AIR
BAG″and″SEAT BELT PRE-TENSIONER″...............6
Engine Fuel & Emission Control System ....................7
Precautions <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[..............8
Wiring Diagrams and Trouble Diagnosis .....................9
PREPARATION<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011001100110011001100110011> 0
Special Service Tools ................................................10
ENGINE AND EMISSION CONTROL OVERALL
SYSTEM<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[.......... 11
Engine Control Component Parts Location ............... 11
Circuit Diagram ..........................................................14
System Diagram ........................................................15
System Chart <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[.........16
ENGINE AND EMISSION BASIC CONTROL
SYSTEM DESCRIPTION...............................................17
Fuel Injection Control System ...................................17
Fuel Injection Timing Control System........................18
Air Conditioning Cut Control ......................................19
Fuel Cut Control (at no load & high engine
speed) <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011[...............19
Crankcase Ventilation System ...................................19
BASIC SERVICE PROCEDURE...................................21
Injection Tube and Injection Nozzle ..........................21
Electronic Control Fuel Injection Pump .....................25
Fuel Filter <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011[..............32
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[34
DTC and MI Detection Logic .....................................34
Diagnostic Trouble Code (DTC) ................................34
Malfunction Indicator (MI) ..........................................35
CONSULT-II <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011[..........39
TROUBLE DIAGNOSIS - INTRODUCTION..................44
Introduction <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11[.............44
Work Flow <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011001100110011[...........46TROUBLE DIAGNOSIS - BASIC INSPECTION...........48
Basic Inspection.........................................................48
TROUBLE DIAGNOSIS - GENERAL
DESCRIPTION<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[53
Symptom Matrix Chart ...............................................53
CONSULT-II Reference Value in Data Monitor
Mode <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[...............63
Major Sensor Reference Graph in Data Monitor
Mode <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[...............65
ECM Terminals and Reference Value .......................66
TROUBLE DIAGNOSIS FOR INTERMITTENT
INCIDENT<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
11001100110011001100110011001100110011001100110011[........71
Description <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[.............71
Diagnostic Procedure ................................................71
TROUBLE DIAGNOSIS FOR POWER SUPPLY..........72
Main Power Supply and Ground Circuit ....................72
DTC P0100 MASS AIR FLOW SEN.............................78
Component Description .............................................78
CONSULT-II Reference Value in Data Monitor
Mode <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[...............78
ECM Terminals and Reference Value .......................78
On Board Diagnosis Logic.........................................78
DTC Confirmation Procedure ....................................79
Wiring Diagram ..........................................................80
Diagnostic Procedure ................................................81
DTC P0115 COOLANT TEMP SEN..............................84
Description <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[.............84
On Board Diagnosis Logic.........................................84
DTC Confirmation Procedure ....................................84
Wiring Diagram ..........................................................86
Diagnostic Procedure ................................................87
DTC P0120 ACCEL POS SENSOR..............................89
Description <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[.............89
CONSULT-II Reference Value in Data Monitor
Mode <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[...............89
ECM Terminals and Reference Value .......................89
On Board Diagnosis Logic.........................................90
DTC Confirmation Procedure ....................................90
Wiring Diagram ..........................................................91
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
Diagnostic Procedure ................................................92
DTC P0335 CRANK POS SEN (TDC)..........................99
Description <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[.............99
CONSULT-II Reference Value in Data Monitor
Mode <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[...............99
ECM Terminals and Reference Value .......................99
On Board Diagnosis Logic.......................................100
DTC Confirmation Procedure ..................................100
Wiring Diagram ........................................................101
Diagnostic Procedure ..............................................102
DTC P0500 VEHICLE SPEED SEN............................105
Description <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[...........105
ECM Terminals and Reference Value .....................105
On Board Diagnosis Logic.......................................105
Overall Function Check ...........................................106
Wiring Diagram ........................................................107
Diagnostic Procedure ..............................................108
DTC P0571 BRAKE SW..............................................109
Description <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[...........109
ECM Terminals and Reference Value .....................109
On Board Diagnosis Logic.......................................109
DTC Confirmation Procedure ..................................109
Wiring Diagram ........................................................ 111
Diagnostic Procedure .............................................. 112
DTC P1107 ECM 10<0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[ 116
Description <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[........... 116
On Board Diagnosis Logic....................................... 116
DTC Confirmation Procedure .................................. 116
Diagnostic Procedure .............................................. 117
DTC P1180 P9.FUEL TEMP SEN............................... 118
Description <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[........... 118
CONSULT-II Reference Value in Data Monitor
Mode <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[............. 118
ECM Terminals and Reference Value ..................... 119
On Board Diagnosis Logic....................................... 119
DTC Confirmation Procedure .................................. 119
Wiring Diagram ........................................................121
Diagnostic Procedure ..............................................122
DTC P1202 FUEL CUT SYSTEM2.............................124
Description <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[...........124
CONSULT-II Reference Value in Data Monitor
Mode <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[.............124
ECM Terminals and Reference Value .....................125
On Board Diagnosis Logic.......................................125
DTC Confirmation Procedure ..................................125
Wiring Diagram ........................................................127
Diagnostic Procedure ..............................................128
DTC P1217 OVER HEAT............................................130
Description <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[...........130
CONSULT-II Reference Value in Data Monitor
Mode <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[.............130
ECM Terminals and Reference Value .....................130On Board Diagnosis Logic.......................................131
Overall Function Check ...........................................132
Wiring Diagram ........................................................133
Diagnostic Procedure ..............................................134
Main 12 Causes of Overheating..............................144
DTC P1241 P7.F/INJ TIMG FB...................................145
Description <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[...........145
CONSULT-II Reference Value in Data Monitor
Mode <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[.............145
ECM Terminals and Reference Value .....................146
On Board Diagnosis Logic.......................................146
DTC Confirmation Procedure ..................................146
Wiring Diagram ........................................................148
Diagnostic Procedure ..............................................149
DTC P1251 P4.SPILL/V CIRC....................................151
Description <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[
...........151
CONSULT-II Reference Value in Data Monitor
Mode <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[.............151
ECM Terminals and Reference Value .....................152
On Board Diagnosis Logic.......................................152
DTC Confirmation Procedure ..................................152
Wiring Diagram ........................................................154
Diagnostic Procedure ..............................................155
DTC P1337 P2.DTC PULSE SIG................................157
Description <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[...........157
CONSULT-II Reference Value in Data Monitor
Mode <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[.............157
ECM Terminals and Reference Value .....................158
On Board Diagnosis Logic.......................................158
DTC Confirmation Procedure ..................................158
Wiring Diagram ........................................................160
Diagnostic Procedure ..............................................161
DTC P1341 P1.CAM POS SEN..................................163
Description <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[...........163
CONSULT-II Reference Value in Data Monitor
Mode <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[.............163
ECM Terminals and Reference Value .....................164
On Board Diagnosis Logic.......................................164
DTC Confirmation Procedure ..................................164
Wiring Diagram ........................................................166
Diagnostic Procedure ..............................................167
DTC P1600 P3.PUMP COMM LINE............................169
Description <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[...........169
CONSULT-II Reference Value in Data Monitor
Mode <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
1100110011001100110011001100110011[.............169
ECM Terminals and Reference Value .....................170
On Board Diagnosis Logic.......................................170
DTC Confirmation Procedure ..................................170
Wiring Diagram ........................................................172
Diagnostic Procedure ..............................................173
DTC P1603 ECM 12, DTC P1607 ECM 2...................175
Description <0011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100110011001100
110011[...........175
CONTENTS(Cont’d)
EC-2
Alphabetical & P No. Index for DTCNJEC0600ALPHABETICAL INDEX FOR DTCNJEC0600S01X: Applicable —: Not applicable
Items
(CONSULT-II screen terms)DTC
Trip MI lighting up Reference page
CONSULT-II ECM
ACCEL POS SENSOR P0120 0403 1 X EC-89
BATTERY VOLTAGE P1660 0502 1 — EC-183
BRAKE SW P0571 0807 1 X EC-109
COOLANT TEMP SEN P0115 0103 1 X EC-84
CRANK POS SEN (TDC) P0335 0407 1 X EC-99
ECM RLY P1620 0902 1 X EC-177
ECM 2 P1607 0301 1 X EC-175
ECM 10 P1107 0802 1 X EC-116
ECM 12 P1603 0901 1 X EC-175
ECM 15 P1621 0903 1 — EC-181
FUEL CUT SYSTEM2 P1202 1002 1 X EC-124
MASS AIR FLOW SEN P0100 0102 1 X EC-78
NO DTC IS DETECTED.
FURTHER TESTING
MAY BE REQUIRED.P0000 0505———
OVER HEAT P1217 0208 1 X EC-130
P1·CAM POS SEN P1341 0701 1 X EC-163
P2·TDC PULSE SIG P1337 0702 1 X EC-157
P3·PUMP COMM LINE P1600 0703 1 X EC-169
P4·SPILL/V CIRC P1251 0704 1 X EC-151
P5·PUMP C/MODULE P1690 0705 1 X EC-185
P7·F/INJ TIMG FB P1241 0707 1 X EC-145
P9·FUEL TEMP SEN P1180 0402 1 X EC-118
VEHICLE SPEED SEN P0500 0104 1 X EC-105
TROUBLE DIAGNOSIS — INDEXYD
Alphabetical & P No. Index for DTC
EC-4
P NO. INDEX FOR DTC=NJEC0600S02X: Applicable —: Not applicable
DTC
Trip MI lighting upItems
(CONSULT-II screen
terms)Reference page
CONSULT-II ECM
P0000 0505——NO DTC IS DETECTED.
FURTHER TESTING
MAY BE REQUIRED.—
P0100 0102 1 X MASS AIR FLOW SEN EC-78
P0115 0103 1 X COOLANT TEMP SEN EC-84
P0120 0403 1 X ACCEL POS SENSOR EC-89
P0335 0407 1 XCRANK POS SEN
(TDC)EC-99
P0500 0104 1 X VEHICLE SPEED SEN EC-105
P0571 0807 1 X BRAKE SW EC-109
P1107 0802 1 X ECM 10 EC-116
P1180 0402 1 X P9·FUEL TEMP SEN EC-118
P1202 1002 1 X FUEL CUT SYSTEM2 EC-124
P1217 0208 1 X OVER HEAT EC-130
P1241 0707 1 X P7·F/INJ TIMG FB EC-145
P1251 0704 1 X P4·SPILL/V CIRC EC-151
P1337 0702 1 X P2·TDC PULSE SIG EC-157
P1341 0701 1 X P1·CAM POS SEN EC-163
P1600 0703 1 X P3·PUMP COMM LINE EC-169
P1603 0901 1 X ECM 12 EC-175
P1607 0301 1 X ECM 2 EC-175
P1620 0902 1 X ECM RLY EC-177
P1621 0903 1 — ECM 15 EC-181
P1660 0502 1 — BATTERY VOLTAGE EC-183
P1690 0705 1 X P5·PUMP C/MODULE EC-185GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
TROUBLE DIAGNOSIS — INDEXYD
Alphabetical & P No. Index for DTC (Cont’d)
EC-5
Engine Fuel & Emission Control SystemNJEC0602
SEF433Z
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
PRECAUTIONSYD
Engine Fuel & Emission Control System
EC-7