Page 1105 of 3189
9 CHECK AIR CLEANER FILTER
Check air cleaner filter for clogging or braks.
OK or NG
OK GO TO 10.
NG Replace air cleaner filter.
10 CHECK FUEL INJECTION NOZZLE
Check fuel injection nozzle opening pressure. Refer to “Injection Pressure Test”, EC-24.
OK or NG
OK GO TO 11.
NG Replace fuel injection nozzle assembly.
11 CHECK IDLE SPEED AGAIN
With CONSULT-II
1. Start engine and let it idle.
2. Select “CKPS·RPM (TDC)” in “DATA MONITOR” mode with CONSULT-II.
3. Read idle speed.
SEF817Y
Without CONSULT-II
1. Start engine and let it idle.
2. Check idle speed.
725±25 rpm
OK or NG
OKINSPECTION END
NG GO TO 12.
12 CHECK COMPRESSION PRESSURE
Check compression pressure. Refer to EM-9, “MEASUREMENT OF COMPRESSION PRESSURE”.
OK or NG
OK GO TO 13.
NG Follow the instruction of “MEASUREMENT OF COMPRESSION PRESSURE”.
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
TROUBLE DIAGNOSIS — BASIC INSPECTIONYD
Basic Inspection (Cont’d)
EC-51
Page 1106 of 3189
13 CHECK IDLE SPEED AGAIN
With CONSULT-II
1. Start engine and let it idle.
2. Select “CKPS·RPM (TDC)” in “DATA MONITOR” mode with CONSULT-II.
3. Read idle speed.
SEF817Y
Without CONSULT-II
1. Start engine and let it idle.
2. Check idle speed.
725±25 rpm
OK or NG
OKINSPECTION END
NG Replace electronic control fuel injection pump.
TROUBLE DIAGNOSIS — BASIC INSPECTIONYD
Basic Inspection (Cont’d)
EC-52
Page 1107 of 3189

Symptom Matrix ChartNJEC1257
SYSTEM — Basic engine
control systemSYMPTOM
Reference page
Feature of symptom, Check pointHARD/NO START/RESTART
(EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
KNOCK/DETONATION
LACK OF POWER
POOR ACCELERATION
HI IDLE
LOW IDLE NO START (with first firing)
NO START (without first firing)
HARD TO START WHEN ENGINE IS COLD
HARD TO START WHEN ENGINE IS HOT
AT IDLE
DURING DRIVING
WHEN DECELERATINGWarranty symptom code AA AB AC AD AE AF
Electronic control fuel injec-
tion pump mainframe4444444445544 — *1
Injection nozzle 3 3 3 3333334433 EC-21 *2
Glow system 1 1 1 1 1 EC-188
Engine body 3 3 3 3 3 3 3 3 4 4 3 EM section *3
EGR system3 3 EC-197
Air cleaner and ducts 3 3 MA section *4
1 - 5: The numbers refer to the order of inspection.
(continued on next page)
*1: Fuel injection system malfunction or fuel injection timing control system malfunction may be the cause.
*2: Depends on open-valve pressure and spray pattern.
*3: Caused mainly by insufficient compression pressure.
*4: Symptom varies depending on off-position of air duct, etc.
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
TROUBLE DIAGNOSIS — GENERAL DESCRIPTIONYD
Symptom Matrix Chart
EC-53
Page 1108 of 3189

SYSTEM — Basic engine control
systemSYMPTOM
Reference page
Feature of symptom, Check pointROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEAT/HIGH ENGINE COOLANT TEMPERATURE
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
ABNORMAL SMOKE COLOR
DEAD BATTERY (UNDER CHARGE)
Malfunction indicator illuminates.
Can be detected by CONSULT-II?BLACK SMOKE
WHITE SMOKEWarranty symptom code AG AH AJ AK AL AM AP HA
Electronic control fuel injection
pump mainframe44345433—*1
Injection nozzle 3 3 3 4 3 EC-21 *2
Glow system 1 1 EC-188
Engine body 3 3 3 3 3 3 EM section *3
EGR system 3 EC-197
Air cleaner and ducts 3 3 MA section *4
1 - 5: The numbers refer to the order of inspection.
(continued on next page)
*1: Fuel injection system malfunction or fuel injection timing control system malfunction may be the cause.
*2: Depends on open-valve pressure and spray pattern.
*3: Caused mainly by insufficient compression pressure.
*4: Symptom varies depending on off-position of air duct, etc.
TROUBLE DIAGNOSIS — GENERAL DESCRIPTIONYD
Symptom Matrix Chart (Cont’d)
EC-54
Page 1109 of 3189

SYSTEM — ENGINE CONTROL system
Malfunction
SYMPTOM
Reference page
Feature of symptom, Check pointHARD/NO START/RESTART
(EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
KNOCK/DETONATION
LACK OF POWER
POOR ACCELERATION
HI IDLE
LOW IDLE NO START (with first firing)
NO START (without first firing)
HARD TO START WHEN ENGINE IS COLD
HARD TO START WHEN ENGINE IS HOT
AT IDLE
DURING DRIVING
WHEN DECELERATINGWarranty symptom code AA AB AC AD AE AF
ENGINE CONTROL
Electronic control fuel injection
pump circuit*a, *b 1 1
111111111
—
*c, *d
Mass air flow sensor circuit*a, *c
111
EC-78
*b
Engine coolant temperature sensor
circuit*a, *b 1 1 1 1 EC-84 *1
Vehicle speed sensor circuit *a, *b 1 EC-105
1 - 5: The numbers refer to the order of inspection.
(continued on next page)
*a: Open
*b: Short
*c: Ground short
*d: Noise
*1: Compensation according to engine coolant temperature does not function.
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
TROUBLE DIAGNOSIS — GENERAL DESCRIPTIONYD
Symptom Matrix Chart (Cont’d)
EC-55
Page 1110 of 3189
SYSTEM — ENGINE CONTROL system
Malfunction
SYMPTOM
Reference page
Feature of symptom, Check pointROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEAT/HIGH ENGINE COOLANT TEMPERATURE
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
ABNORMAL SMOKE COLOR
DEAD BATTERY (UNDER CHARGE)
Malfunction indicator illuminates.
Can be detected by CONSULT-II?BLACK SMOKE
WHITE SMOKEWarranty symptom code AG AH AJ AK AL AM AP HA
ENGINE CONTROL
Electronic control fuel injection pump
circuit*a, *b 1 1 1
11 —
*c, *d 1
Mass air flow sensor circuit*a, *c
1 EC-78
*b 1
Engine coolant temperature sensor cir-
cuit*a, *b 1 1 1 1 1 EC-84 *1
Vehicle speed sensor circuit *a, *b 1 EC-105
1 - 5: The numbers refer to the order of inspection.
(continued on next page)
*a: Open
*b: Short
*c: Ground short
*d: Noise
*1: Compensation according to engine coolant temperature does not function.
TROUBLE DIAGNOSIS — GENERAL DESCRIPTIONYD
Symptom Matrix Chart (Cont’d)
EC-56
Page 1111 of 3189
SYSTEM — ENGINE CONTROL system
Malfunction
SYMPTOM
Reference page
Feature of symptom, Check pointHARD/NO START/RESTART
(EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
KNOCK/DETONATION
LACK OF POWER
POOR ACCELERATION
HI IDLE
LOW IDLE NO START (with first firing)
NO START (without first firing)
HARD TO START WHEN ENGINE IS COLD
HARD TO START WHEN ENGINE IS HOT
AT IDLE
DURING DRIVING
WHEN DECELERATINGWarranty symptom code AA AB AC AD AE AF
ENGINE CONTROL
Fuel cut system line*a, *c
EC-124
*b 1 1 1 1 *2
Accelerator position sensor circuit *a, *b 1 1 1 EC-89
Crankshaft position sensor (TDC)
circuit*a, *b
111111111 EC-99
*d
1 - 5: The numbers refer to the order of inspection.
(continued on next page)
*a: Open
*b: Short
*c: Ground short
*d: Noise
*2: Engine runs on after turning ignition switch OFF.
GI
MA
EM
LC
FE
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
TROUBLE DIAGNOSIS — GENERAL DESCRIPTIONYD
Symptom Matrix Chart (Cont’d)
EC-57
Page 1112 of 3189
SYSTEM — ENGINE CONTROL system
Malfunction
SYMPTOM
Reference page
Feature of symptom, Check pointROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEAT/HIGH ENGINE COOLANT TEMPERATURE
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
ABNORMAL SMOKE COLOR
DEAD BATTERY (UNDER CHARGE)
Malfunction indicator illuminates.
Can be detected by CONSULT-II?BLACK SMOKE
WHITE SMOKEWarranty symptom code AG AH AJ AK AL AM AP HA
ENGINE CONTROL
Fuel cut system line*a, *c 1 1
EC-124
*b*2
Accelerator position sensor circuit *a, *b 1 1 EC-89
Crankshaft position sensor (TDC) circuit*a, *b
1 1 1 1 EC-99
*d
1 - 5: The numbers refer to the order of inspection.
(continued on next page)
*a: Open
*b: Short
*c: Ground short
*d: Noise
*2: Engine runs on after turning ignition switch OFF.
TROUBLE DIAGNOSIS — GENERAL DESCRIPTIONYD
Symptom Matrix Chart (Cont’d)
EC-58