2003 MITSUBISHI SHOGUN automatic transmission

M03B017A
Diedel-powered vehicleSelection of engine oil
(diesel-powered vehicle)
EM03BAOa
(1) Select engine oil of the proper SAE vis-
cosity number according to the atmo-
spheric temperature.
(2) Use engine oil conforming to the fol-
lowing classification:
•ACEA classification:
“For service B1, B2, B3 or B4”
•API classification:
“For service CD”or higher
NOTE
Use of additives is not recommended since
they may reduce the effectiveness of addi-
tives already included in the engine oil. It
may result in failure of the mechanical
assembly.
M05A074A
Automatic transmission fluid*
EM05AEVa
The proper amount of automatic transmis-
sion fluid is essential to the life and opera-
tion of the automatic transmission. Either
insufficient fluid or excessive fluid could
cause transmission trouble. The transmis-
sion fluid filler port cap is equipped with a
dipstick. Use the following procedure to
check the fluid level.
1. Check the fluid level after the vehicle
has been driven enough to warm up the
transmission fluid.
2. Park the vehicle on a flat, level sur-
face and apply the parking brake.
3. With the engine idling and the brake
pedal fully depressed, move the trans-
mission selector lever through all the
positions from the“P”(PARK) to“D”
(DRIVE), stopping momentarily at each
position.4. Move the selector lever to the“N”
(NEUTRAL) or“P”(PARK) position.
5. Remove the dipstick and wipe it with a
clean lint-free cloth.
6. Reinsert the dipstick as far as it goes.
7. Remove dipstick and read the oil level.
The fluid level should always be
between the two marks on the dip-
stick.
8. Use only the following transmission fluid
to ensure optimum transmission
performance:
“DIA QUEEN ATF SP III”.
WARNING
Do not spill the fluid onto a hot
exhaust manifold during topping up
or inspection, or a fire may occur.
Maintenance
9-4Div:
Out put date:

During cold weather
If the temperatures in your area drop below
freezing, there is the danger that the cool-
ant in the engine or radiator could freeze
and cause severe damage to the engine
and/or radiator. Add a sufficient amount of
anti-freeze to the coolant to prevent it from
freezing.
The engine coolant mixture used at the fac-
tory provides protection against freezing for
temperatures as low as approximately
–30°C. The concentration should be
checked before the start of cold weather
and anti-freeze added to the system if nec-
essary.
Battery
EM37A-Z
The condition of the battery is very impor-
tant for quick starting of the engine and
proper functioning of the vehicle’s electri-
cal system. Regular inspection and care
are especially important in cold weather.
NOTE
(1) After replacing the battery, the elec-
tronic control system data for the
engine, automatic transmission, etc.,
will be erased.
As a result, the engine speed may
become unstable and shift shocks may
occur.
If the engine speed become unstable,
initial engine adjustments will need to
be performed.
Refer to the section“What to do if the
engine speed becomes unstable after
the battery is replaced”on page 8-28.
Shift shocks will become smoother after
several changes in speed.
(2) Memory data for settings made by the
user may be erased when the battery
is replaced. If this happens, establish
the settings again using the relevant
procedures.
M37A018A
Checking battery electrolyte levelThe electrolyte level must be between the
specified limits marks stamped on the out-
side of the battery. Replenish with dis-
tilled water as necessary.
The inside of the battery is divided into sev-
eral compartments; remove the cap from
each compartment and fill to the upper
mark. Do not over-replenish beyond the
upper mark because spillage during driv-
ing could cause damage.
Check the electrolyte level at least once
every four weeks, depending on the oper-
ating conditions.
If the battery is not used, it will discharge
by itself with time. Check it once every four
weeks and charge with low current as nec-
essary.
Maintenance
9-6Div:
Out put date:

Engine
EP01EOEa
ItemDiesel-powered vehicles
Petrol-powered vehicles
3500 models
2500 models 3200 models
Engine typeFour-cylinder, in line, water-cooled
four-cycle, overhead camshaft
with inter cooler turbo chargerFour-cylinder, in line, water-cooled
four-cycle, double overhead camshaft
with inter cooler turbo chargerSix-cylinder, 60°V, water-cooled
four-cycle, double overhead camshaft
Engine model
Total displacement
Bore
Stroke
Compression ratio4D56
2, 477 cc
91.1 mm
95.0 mm
21.0 : 14M41
3, 200 cc
98.5 mm
105.0 mm
17.0 : 16G74
3, 497 cc
93.0 mm
85.8 mm
10.4 : 1
Valve clearanceIntake 0.25 mm 0.1 mm Automatically
Exhaust 0.25 mm 0.15 mm Automatically
Firing order−−1-2-3-4-5-6
Maximum output 85 kW/4, 000r/min 118*
1, 121*
2kW/3, 800r/min 149 kW/5, 000 r/min
Maximum torque 240 Nm/2, 000r/min 373 Nm/2, 000r/min 318 Nm/4, 000 r/min
*
1: Vehicles to comply with the Euro 3 regulation
*2: Vehicles to comply with the Euro 2 regulationTransmission
EP01FOE
ItemM/T
A/T
2500 models 3200 models 3500 models
Gear ratio1st
2nd
3rd
4th
5th
Reverse3.918*
1, 3.952*
2
2.261*
1, 2.238*
2
1.395*
1, 1.398*
2
1.000
0.829*1, 0.819*
2
3.925*
1, 3.553*
2
4.234
2.238
1.398
1.000
0.760
3.5534.234
2.238
1.398
1.000
0.819
3.5533.789
2.057
1.421
1.000
0.731
3.865
Transfer gear ratioHigh
Low1.000
1.925*
1, 1.900*
2
1.000
1.900
*
1: Part time 4WD models
*2: Super select 4WD II models
Specifications
10-9
Div:
Out put date:

Capacities
EQ02AOIc
N o . Item Quantity Recommended lubricants1 Engine oil 2500 models
Oil pan 6.3 litres
Refer to page 9-2.
Oil filter 0.8 litre
Oil cooler 0.3 litre
3200 models Oil pan 7.5 litres
Oil filter 1.0 litre
Oil cooler 1.3 litres
3500 models Oil pan 4.3 litres
Oil filter 0.3 litre
Oil cooler 0.3 litre
2 Automatic transmission fluid 9.7 litres DIA QUEEN ATF SP III
3 Brake fluid As required Brake fluid DOT 3 or DOT 4
4 Clutch fluid As requiredSpecifications
10-16Div:
Out put date:

Accessory boxes ................................................ 6-62
Accessory socket ............................................... 6-61
Additional equipment ......................................... 9-21
Air purifier ........................................................... 6-55
Antenna .............................................................. 6-35
Anti-lock brake system (ABS) ............................ 5-45
Armrest .............................................................. 3-13
Ashtray ............................................................... 6-60
Audio system anti-theft feature ......................... 6-32
Automatic air conditioning .................................. 6-43
Automatic transmission fluid ................................ 9-4
Automatic transmissionINVECS-II Sport Mode 5A/T(Intelligent & Innovative
Vehicle Electronic Control SystemII ) ........... 5-17
Auto-speed (cruise) control ................................ 5-53
Backdoor ............................................................ 2-10
Battery ................................................................. 9-6
Bleeding the fuel system (diesel-powered vehicles only) ..................... 8-23
Bonnet .................................................................. 2-9
Brake fluid ............................................................ 9-8
Brake pedal free play ......................................... 9-18
Braking ............................................................... 5-44
Capacities ........................................................ 10-16
Catalytic converter ............................................... 5-6
Cautions on handling of 4WD vehicles .............. 5-42
CD (Compact-Disc) player ................................. 6-30
Central door locks ................................................ 2-8
Changing a fuse ................................................. 8-33
Chassis number ................................................. 10-2
“Child-protection” rear doors (5-door models) ..... 2-6
Child restraint ..................................................... 3-33
Cigarette lighter .................................................. 6-59
Cleaning the inside of your vehicle ...................... 7-2
Cleaning the outside of your vehicle .................... 7-4
Clutch fluid ......................................................... 9-10
Clutch pedal free play ........................................ 9-18
Combination head lamps, dipper and turn signal switch ................................................... 4-14
Correct 4-wheel drive operation ......................... 5-38
Cup tray ............................................................. 6-65 Dimensions ........................................................ 10-6
Doors ................................................................... 2-4
Driving and alcohol ............................................ 1-13
Economical driving ............................................... 5-7
Electric remote-controlled outside
rear-view mirrors ............................................ 5-51
Electric window control ...................................... 2-12
Electrical system .............................................. 10-10
Electronic immobilizer (Anti-theft starting system) ............................... 2-2
Emergency starting ............................................ 8-25
Engine ................................................................ 10-9
Engine coolant ..................................................... 9-5
Engine number ................................................... 10-2
Engine oil ............................................................. 9-2
Engine overheating ............................................ 8-21
Exterior and interior lamp operation ................... 9-18
Front fog lamp switch ......................................... 4-22
Front heater/ Manual air conditioning .................................. 6-36
Front seat ............................................................. 3-6
Fuel consumption ............................................. 10-12
Fuel gauge ........................................................... 4-4
Fuel, engine coolant, oil and exhaust gas leakage ......................... 9-17
Fuses ................................................................. 8-28
Genuine parts .................................................... 1-12
Glove box ........................................................... 6-63
Handling of cassette tapes ................................ 6-33
Hazard warning flasher switch ........................... 4-20
Headlamp levelling switch ................................. 4-16
Headlamps washer switch ................................. 4-19
Head restraints ................................................... 3-28
Heated seats ...................................................... 3-10
Hinges and latches lubrication ........................... 9-19
Horn switch ........................................................ 4-24
How to set a CD autochanger ........................... 6-31 If a tyre is punctured .......................................... 8-13
If the vehicle breaks down ................................... 8-2
Ignition switch ..................................................... 5-11
Indication and warning lamps .............................. 4-6
Inside rear-view mirror ....................................... 5-50
Installation of accessories .................................. 1-10
Installation position for warning triangle ............. 6-67
Instruments .......................................................... 4-2
Jack and jack handle ........................................... 8-5
Jacking up the vehicle ......................................... 8-8
Keyless entry system ........................................... 2-5
Keys ..................................................................... 2-2
Limited-slip differential ....................................... 5-48
Luggage compartment lamp .............................. 4-26
Luggage floor box .............................................. 6-66
Making a flat seat ............................................... 3-26
Making a luggage area ...................................... 3-14
Manual outside rear-view mirrors ...................... 5-51
Manual transmission .......................................... 5-15
Meter, gauge and indication/
warning lamp operation .................................. 9-18
MITSUBISHI active stability & traction control system (M-ASTC) .................. 5-57
Modifications/alterations to the electric or fuel systems ................................... 1-11
Multi centre display ............................................ 4-27
Notes regarding diesel fuel .............................. 10-14
Odometer/Tripmeter ............................................. 4-3
Operation under adverse driving conditions ......................................................... 8-2
Other specifications .......................................... 10-11
Outside rear-view mirror .................................... 5-50
Alphabetical index
1
0-18Div:
Out put date: