Page 2364 of 4500
b. Using a brass bar or an equivalent to hold, turn the wheel nut to pull the hub bolt until the underside
of the hub bolt head touches the axle hub.
Fig. 58: Installing Front Axle LH Hub Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
6.INSTALL FRONT DISC (See step 15 on OVERHAUL
)
7.INSTALL FRONT DISC BRAKE CALIPER ASSY LH (See REPLACEMENT
)
8.INSTALL FRONT WHEEL LH
Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf)
REPLACEMENT
HINT:
See COMPONENTS
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4800110003[
Page 2408 of 4500

42.ADJUST PARKING BRAKE PEDAL TRAVEL (See step 5 on ADJUSTMENT )
43.INSTALL SPEED SENSOR REAR LH
a. Install the speed sensor with the bolt.
Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)
44.INSTALL REAR DISC (See step 16 on OVERHAUL
)
45.ADJUST PARKING BRAKE SHOE CLEARANCE (See step 21 on OVERHAUL
)
46.INSTALL REAR DISC BRAKE CALIPER ASSY LH (See step 20 on REPLACEMENT
)
47.INSTALL REAR AXLE SHAFT NUT (See REPLACEMENT
)
48.INSPECT AXLE HUB BEARING LOOSENESS (See ON
-VEHICLE INSPECTION )
49.INSPECT AXLE HUB BEARING RUNOUT (See ON
-VEHICLE INSPECTION )
50.STABILIZE SUSPENSION (See step 23 on REPLACEMENT
)
51.FULLY TIGHTEN SHOCK ABSORBER ASSY REAR LH
a. Fully tighten the shock absorber assy LH with the new nut.
Torque: 70 N.m (714 kgf.cm, 52 ft.lbf)
52.INSTALL REAR TIRE
Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf)
53.ADJUST VEHICLE HEIGHT (W/ AIR SUSPENSION) (See ON
-VEHICLE INSPECTION )
54.INSPECT HEADLIGHT AIM ONLY (See ADJUSTMENT
)
55.INSPECT AND ADJUST REAR WHEEL ALIGNMENT (See ADJUSTMENT
)
56.CHECK ABS SPEED SENSOR SIGNAL (See TEST MODE PROCEDURE
)
REPLACEMENT
HINT:
See COMPONENTS
Use the same procedures for the RH side and LH side.
The procedures listed below are for the LH side.
1.REMOVE REAR TIRE
2.REMOVE REAR DISC BRAKE CALIPER ASSY LH (See REPLACEMENT
)
3.REMOVE REAR DISC (See step 15 on OVERHAUL
)
4.REMOVE REAR AXLE LH HUB BOLT
a. Using SST and a screwdriver or an equivalent to hold, remove the hub bolt.
SST 09628-10011
Page 3318 of 4500
Fig. 38: Lifting Engine Out Of Vehicle
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
43.DISCONNECT ENGINE WIRE
a. Disconnect the engine wire from the transmission.
1. Disconnect the VSV connector.
2. Disconnect the PNP switch connector.
3. Disconnect the solenoid connector.
4. Disconnect the direct clutch speed sensor connector.
5. Disconnect the engine wire from the 3 wire clamps.
6. Disconnect the oil level sensor connector.
44.REMOVE TRANSMISSION OIL FILTER TUBE SUB-ASSY
45.REMOVE OIL COOLER OUTLET TUBE NO.1
46.REMOVE OIL COOLER INLET TUBE NO.1
47.REMOVE AUTOMATIC TRANSMISSION ASSY
a. Remove the torque converter clutch bolts.
1. Remove the 2 bolts and fl
ywheel housing under cover.
Page 3319 of 4500
2. Turn the crankshaft damper bolt to gain access to each bolt.
3. Hold the crankshaft damper bolt with a wrench, and remove the 6 bolts.
b. Remove the 10 bolts and ground strap.
c. Remove the transmission together with the torque converter clutch from the engine.
Fig. 39: Removing Flywheel Housing Under Cover
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
48.REMOVE DRIVE PLATE & RING GEAR SUB-ASSY
a. Remove the 8 bolts, rear spacer, ring gear and front spacer.
49.INSTALL ENGINE STAND
50.REMOVE THROTTLE BODY ASSY (See REPLACEMENT
)
51.REMOVE INTAKE MANIFOLD ASSY
a. Disconnect the VSV connector for EVAP.
b. Disconnect the EVAP hose from the VSV for EVAP.
c. Remove the bolt, disconnect the VSV for EVAP from the upper intake manifold.
d. Remove the bolt and V-bank cover bracket No. 2.
e. Remove the bolt and V-
bank cover bracket No. 3.
Page 3351 of 4500
Fig. 71: Installing Automatic Transmission Assy
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
d. Install the torque converter clutch bolts.
1. Apply adhesive to 2 or 3 threads of the bolt end.
Adhesive:
Part No. 08833-00070, THREE BOND 1324 or equivalent
2. Hold the crankshaft pulley bolt with a wrench, and install the 6 bolts evenly.
Torque: 48 N.m (490 kgf.cm, 35 ft.lbf)
HINT:
First install the black colored bolt, and then install the other bolts.
3. Install the flywheel housing undercover with the 2 bolts.
Torque: 18 N.m (184 kgf.cm, 13 ft.lbf)
Page 4008 of 4500
Fig. 16: Setting Protrusion Of Bushing To Position
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
f. Install the lower bracket into the lower arm shaft. Temporarily install the washer and nut removed
in (b) until it goes by hand.
g. install the 2 bolts that removed in (c).
Torque:
Vehicle inside: 60 N.m (612 kgf.cm, 44 ft.lbf)
Vehicle outside: 137 N.m (1,395 kgf.cm, 101 ft.lbf)
h. Put down the vehicle and, with its wheels completely grounded, tighten the nut that is temporarily
installed in (e).
Torque: 137 N.m (1,395 kgf.cm, 101 ft.lbf)
Page 4022 of 4500
Fig. 30: Installing Front Shock Absorber Cap LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
15.STABILIZE SUSPENSION
a. Install the front wheels.
Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf)
b. Jack down the vehicle slowly until all the tires are on the ground.
c. Bounce the vehicle up and down several times to stabilize the suspension.
d. Remove the front wheels.
e. Jack up the suspension lower arm using a wood block to avoid damage.
16.FULLY TIGHTEN PNEUMATIC FRONT LH W/SHOCK ABSORBER CYLINDER ASSY
a. Fully tighten the pneumatic front LH w/shock absorber cylinder assy lower side bolt.
Torque: 157 N.m (1,600 kgf.cm, 116 ft.lbf)
Page 4036 of 4500
Fig. 44: Installing Front Stabilizer Link Assy LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
11.STABILIZE SUSPENSION
a. Install the front wheels.
Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf)
b. Jack down the vehicle slowly until all the tires are on the ground.
c. Bounce the vehicle up and down several times to stabilize the suspension.
d. Remove the front wheels.
e. Jack up the suspension lower arm using a wood block to avoid damage.
12.FULLY TIGHTEN FRONT SHOCK ABSORBER WITH COIL SPRING
a. Fully tighten the front shock absorber with coil spring lower side bolt.
Torque: 157 N.m (1,600 kgf.cm, 116 ft.lbf)