Page 2408 of 4500

42.ADJUST PARKING BRAKE PEDAL TRAVEL (See step 5 on ADJUSTMENT )
43.INSTALL SPEED SENSOR REAR LH
a. Install the speed sensor with the bolt.
Torque: 8.0 N.m (82 kgf.cm, 71 in.lbf)
44.INSTALL REAR DISC (See step 16 on OVERHAUL
)
45.ADJUST PARKING BRAKE SHOE CLEARANCE (See step 21 on OVERHAUL
)
46.INSTALL REAR DISC BRAKE CALIPER ASSY LH (See step 20 on REPLACEMENT
)
47.INSTALL REAR AXLE SHAFT NUT (See REPLACEMENT
)
48.INSPECT AXLE HUB BEARING LOOSENESS (See ON
-VEHICLE INSPECTION )
49.INSPECT AXLE HUB BEARING RUNOUT (See ON
-VEHICLE INSPECTION )
50.STABILIZE SUSPENSION (See step 23 on REPLACEMENT
)
51.FULLY TIGHTEN SHOCK ABSORBER ASSY REAR LH
a. Fully tighten the shock absorber assy LH with the new nut.
Torque: 70 N.m (714 kgf.cm, 52 ft.lbf)
52.INSTALL REAR TIRE
Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf)
53.ADJUST VEHICLE HEIGHT (W/ AIR SUSPENSION) (See ON
-VEHICLE INSPECTION )
54.INSPECT HEADLIGHT AIM ONLY (See ADJUSTMENT
)
55.INSPECT AND ADJUST REAR WHEEL ALIGNMENT (See ADJUSTMENT
)
56.CHECK ABS SPEED SENSOR SIGNAL (See TEST MODE PROCEDURE
)
REPLACEMENT
HINT:
See COMPONENTS
Use the same procedures for the RH side and LH side.
The procedures listed below are for the LH side.
1.REMOVE REAR TIRE
2.REMOVE REAR DISC BRAKE CALIPER ASSY LH (See REPLACEMENT
)
3.REMOVE REAR DISC (See step 15 on OVERHAUL
)
4.REMOVE REAR AXLE LH HUB BOLT
a. Using SST and a screwdriver or an equivalent to hold, remove the hub bolt.
SST 09628-10011
Page 3361 of 4500

140.INSTALL ENGINE UNDER COVER NO.2
141.INSTALL ENGINE UNDER COVER NO.1
142.INSTALL FRONT WHEEL
143.INSTALL AIR CLEANER ASSY
144.INSTALL INTAKE AIR CONNECTOR PIPE
145.INSTALL AIR CLEANER INLET NO.1
146.INSTALL V-BANK COVER
147.INSTALL HOOD SUB-ASSY (See ADJUSTMENT
and OVERHAUL )
148.CONNECT BATTERY NEGATIVE TERMINAL
149.ADD AUTOMATIC TRANSMISSION FLUID
150.ADD ENGINE COOLANT (See REPLACEMENT
)
151.ADD ENGINE OIL (See ON
-VEHICLE INSPECTION )
152.ADD POWER STEERING FLUID
153.BLEED POWER STEERING FLUID
154.INSPECT AUTOMATIC TRANSMISSION FLUID (See ADJUSTMENT
)
155.INSPECT ENGINE OIL LEAKS
156.CHECK FOR ENGINE COOLANT LEAKS
157.INSPECT FOR FUEL LEAKS
158.CHECK FOR EXHAUST GAS LEAKS
159.INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
160.INSPECT IGNITION TIMING
161.INSPECT ENGINE IDLE SPEED
162.INSPECT CO/HC
163.ADJUST ENGINE (See INSPECTION
)
164.CHECK ABS SPEED SENSOR SIGNAL (See TEST MODE PROCEDURE
)
OVERHAUL
1.REMOVE SPARK PLUG
2.REMOVE OIL FILLER CAP SUB-ASSY
3.REMOVE CYLINDER HEAD COVER SUB-ASSY LH
a. Remove the 9 bolts, 9 seal washers, cylinder head cover and gasket.
4.REMOVE CYLINDER HEAD COVER SUB-ASSY
a. Remove the 9 bolts, 9 seal washers, c
ylinder head cover and gasket.
Page 4003 of 4500
a. Put the front wheel on the center of the alignment tester.
b. Set the camber-caster-kingpin gauge at the center of the axle hub.
Camber, caster and steering axis inclination:
CAMBER, CASTER AND STEERING AXIS INCLINATION TABLE
Fig. 11: Inspecting Camber, Caster And Steering Axis Inclination
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
w/o Electronic modulated air
suspensionw/ Electronic modulated air
suspension
Camber-0°05' ± 45'(-0.08° ± 0.75°-0°15' ± 45' (-0.25° ± 0.75°)
Left-right error30' (0.5°) or less30' (0.5°) or less
Caster6°45' ± 45' (6.75° ± 0.75°)7°15' ± 45'(7.25° ± 0.75°)
Left-right error30' (0.5°) or less30' (0.5°) or less
Steering axis
inclination9°00' ± 45' 9° ± 0.75°)(9.25° ± 0.75°)
Left-right error30' (0.5°) or less30' (0.5°) or less
Page 4023 of 4500
Fig. 31: Tightening Pneumatic Front LH W/Shock Absorber Cylinder Assy Fully
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
17.INSTALL FRONT WHEELS
Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf)
18.ADJUST VEHICLE HEIGHT (See ON
-VEHICLE INSPECTION )
19.ADJUST FRONT WHEEL ALIGNMENT (See ADJUSTMENT
)
DISPOSAL
HINT:
Dispose of the RH side by following the same procedures as with the LH side.
1.DISPOSE OF PNEUMATIC FRONT LH W/ SHOCK ABSORBER CYLINDER ASSY
a. Fully extend the shock absorber rod.
1. Using a drill, make a hole in the dimension as shown in Fig. 32
to discharge the gas inside.
Page 4037 of 4500
Fig. 45: Tightening Front Shock Absorber With Coil Spring Fully
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
13.INSTALL FRONT WHEELS
Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf)
14.ADJUST FRONT WHEEL ALIGNMENT (See ADJUSTMENT
)
DISPOSAL
HINT:
Dispose of the RH side by following the same procedures as with the LH side.
1.DISPOSE OF SHOCK ABSORBER ASSY FRONT LH
a. Fully extend the shock absorber rod.
b. Using a drill, make a hole in the cylinder as shown in the illustration to discharge the gas inside.
Page 4043 of 4500
Fig. 51: Installing Front Suspension Upper Arm Assy LH
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
9.INSTALL STEERING KNUCKLE LH
a. Install the steering knuckle LH to the upper arm assy with the castle nut.
Torque: 87 N.m (885 kgf.cm, 64 in.lbf)
b. Install a new clip on the steering knuckle.
10.INSTALL PNEUMATIC FRONT LH W/SHOCK ABSORBER CYLINDER ASSY (AIR
SUSPENSION) (See REPLACEMENT
)
11.INSTALL FRONT SHOCK ABSORBER WITH COIL SPRING (COIL SPRING) (See
REPLACEMENT
)
12.INSTALL SKID CONTROL SENSOR WIRE
13.INSTALL FRONT WHEELS
Torque: 103 N.m (1,050 kgf.cm, 76 in.lbf)
14.ADJUST VEHICLE HEIGHT (See ON
-VEHICLE INSPECTION )
15.ADJUST FRONT WHEEL ALIGNMENT (See ADJUSTMENT
)
Page 4059 of 4500
Fig. 67: Tightening Front Suspension Lower Arm Assy LH Bolt
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
12.INSTALL FRONT WHEELS
Torque: 103 N.m (1,050 kgf.cm, 76 ft.lbf)
13.ADJUST FRONT WHEEL ALIGNMENT (See ADJUSTMENT
)
14.ADJUST VEHICLE HEIGHT (AIR SUSPENSION) (See ON
-VEHICLE INSPECTION )
15.CHECK ABS SPEED SENSOR SIGNAL (See TEST MODE PROCEDURE
)
REPLACEMENT
HINT:
Use the same procedures for the RH side and LH side.
The procedures listed below are for the LH side.
1.REMOVE FRONT WHEELS
2.SEPARATE FRONT STABILIZER LINK ASSY LH (See REPLACEMENT
)