Page 1862 of 4500
Fig. 11: Measuring resistance of switch
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
REPLACEMENT
1.REMOVE V-BANK COVER
2.REMOVE AIR CLEANER INLET NO.1 (See REPLACEMENT
)
3.DRAIN ENGINE COOLANT
a. Remove the 2 radiator caps from the radiator reservoir and radiator.
b. Loosen the radiator drain plug and 2 drain cock plugs, then drain the coolant.
Page 1863 of 4500
c. Close the radiator drain plug.
d. Tighten the 2 drain cock plugs.
Torque: 13 Nm (130 kgf cm, 9 ft lbf)
Fig. 12: Loosening Radiator Drain Plug And Drain Cock Plugs
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
4.ADD ENGINE COOLANT
a. Slowly fill the cooling system with coolant.
Capacity: 9.5 liters (10.0 US qts, 8.4 lmp. qts)
HINT:
Use of improper coolants may damage the engine cooling system.
Use "TOYOTA Super Long Life Coolant" or similar high quality ethylene glycol based non-
silicate, non-amine, non-nitrite, and non-borate coolant with long-life hybrid organic acid
technology.
New Toyota vehicles are filled with TOYOTA Super Long Life Coolant (color is pink,
premixed ethylene-glycol concentration is approximately 50 % and freezing temperature is -
35° C (-31° F)). When replacing coolant, TOYOTA Super Long Life Coolant is
Page 1864 of 4500

recommended.
<003200450056004800550059004800030057004b00480003004600520052004f0044005100570003004f004800590048004f0003004c00510056004c0047004800030057004b00480003005500440047004c004400570052005500030045005c0003005300
55004800560056004c0051004a00030057004b00480003004c[nlet and outlet radiator hoses
several times by hand. If the coolant level drops, add coolant.
Fig. 13: Adding Engine Coolant
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
b. Slowly pour coolant into the radiator reservoir until it reaches the FULL line.
c. Install the radiator caps to the radiator and radiator reservoir.
d. Bleed the cooling system.
Start the engine, and open the heater water valve.
<00300044004c005100570044004c005100030057004b0048000300480051004a004c0051004800030056005300480048004700030044005700030015000f00130013001300030057005200030015000f001800130013000300350033003000030044005100
470003005a00440055005000030058005300030057004b0048[ engine.
e. Stop the engine, and wait until the engine coolant cools down.
f. Add coolant to the FULL line for the radiator and reservoir.
Page 1865 of 4500
Fig. 14: Adding Coolant To Full Line For Radiator And Reservoir
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
5.CHECK FOR ENGINE COOLANT LEAKS
6.INSTALL AIR CLEANER INLET NO.1 (See REPLACEMENT
)
7.INSTALL V-BANK COVER
COMPONENTS
Page 1869 of 4500
1.DISCONNECT BATTERY NEGATIVE TERMINAL
2.DRAIN ENGINE COOLANT (See REPLACEMENT
)
3.REMOVE ENGINE UNDER COVER NO.1
4.REMOVE RADIATOR ASSY
5.REMOVE TIMING BELT (See REPLACEMENT
)
6.REMOVE WATER INLET HOUSING
a. Disconnect the water hose and remove the 2 bolts, inlet housing and O-ring.
Fig. 18: Disconnecting Water Hose
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
7.REMOVE TIMING BELT IDLER SUB-ASSY NO.2 (See OVERHAUL
)
8.REMOVE WATER PUMP ASSY
a. Remove the 5 bolts, water pump and
gasket.
Page 1872 of 4500
Fig. 21: Installing Water Inlet Housing With Bolts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
11.INSTALL TIMING BELT IDLER SUB-ASSY NO.2 (See OVERHAUL
)
12.INSTALL TIMING BELT (See REPLACEMENT
)
13.INSTALL RADIATOR ASSY (See REPLACEMENT
)
14.REFILL ENGINE COOLANT (See REPLACEMENT
)
15.CONNECT BATTERY NEGATIVE TERMINAL
16.CHECK FOR ENGINE COOLANT LEAKS (See ON
-VEHICLE INSPECTION )
17.INSTALL ENGINE UNDER COVER NO.1
INSPECTION
1.INSPECT WATER PUMP ASSY
a. Visuall
y<00030046004b00480046004e00030057004b004800030044004c00550003004b0052004f004800030044005100470003005a00440057004800550003004b0052004f004800030049005200550003004600520052004f0044005100570003004f0048004400
4e0044[ge.
Page 1873 of 4500
If leakage is found, replace the water pump and timing belt.
b. Turn the pulley, and check that the water pump bearing moves smoothly and quietly.
If it moves roughly or noisily, replace the water pump.
Fig. 22: Inspecting Water Pump Assy
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
REPLACEMENT
1.REMOVE AIR CLEANER INLET NO.1 (See REPLACEMENT
)
2.DRAIN ENGINE COOLANT (See REPLACEMENT
)
3.REMOVE THERMOSTAT
a. Remove the 3 nuts and disconnect the water inlet from the water inlet housing.
b. Remove the thermostat.
c. Remove the
gasket from the thermostat.
Page 1876 of 4500
Fig. 25: Installing Water Inlet With Nuts
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
5.REFILL ENGINE COOLANT (See REPLACEMENT
)
6.CHECK FOR ENGINE COOLANT LEAKS (See ON
-VEHICLE INSPECTION )
7.INSTALL AIR CLEANER INLET NO.1 (See REPLACEMENT
)
ON-VEHICLE CLEANING
1.INSPECT FINS BLOCKAGE
a. Check that the radiator and condenser are not blocked with leaves, dirt, or insects. Clean the hose
connection.
If the fins are clo
gged, wash them with water or a steam cleaner and dry with compressed air.