2003 HONDA CIVIC Workshop Manual

6. To remove a front drain valve (A)from the body,
remove the kick panel, left or right (see page 20-50).
Tie a string to the end of the drain tube, then pull
the front drain tube (B) down out of the front pillar.
To remove a rear drain valve (A) from the cargo
compartment, remove the rear side trim panel (see
page 20-51).Detach the clips (B), then remove the
drain tube (C),
B
1.
8. Installthe frame and drain tube in the reverse order
of removal, and note these items:
. Before installing the frame, clear the drain tubes
and drain valves using compressed air.. Check the frame seal.. Clean the surface ofthe frame.. When installing the frame, first attach the rear
hooks into the body holes.. Make sure the connectors are plugged in
properly.
. When connecting the drain tube, slide it overthe
frame nozzle at least 10 mm (0.39 in.)..Installthetubeclip(A) on the drain tube (B) as
shown.
Upward
t-
I
I
B
Check for water leaks. Let the water run freely from
a hose without a nozzle. Do not use a high-pressure
spray.
9.
20-43

Moonroof
Drain Channel Slider and Cable Assembly Replacement
1. Remove the frame (see page 20-42).
2. Remove these parts from the frame:
. Sunshade (see page 20-40). Moonroof motor (see page 20-41)
3. Put on gloves to protect your hands, Remove the
screws (A, B), then remove the slide stops (C) and
cable tube rear brackets (D). Remove the bolts (E)
from the cable tube side bracket (F) and the cable
tube mounting screws (G) from both sides of the
frame (H).
Fastener Locations
A> r Screw.2 B): Screw,2
@@
r):
Position switch side:
6x1.0mmA c g,a N.m
No switch sidel
o
E>:Bolt,2
Screw
6\-'1
6x1.0mm C9.8 N.m11.0 kgf.m, 7.2 lbf.ft)
Detach the onen switch connector clip {l)from the
frame.
B
V
20-44
5. Pivotthe glass bracket (A) down by sliding the link
lifter (B) back, then slide both glass brackets back
with the link lifter.
Slide the cable assembly (A) and both glass
brackets (B) back, then remove them from the
frame (C).

7. Remove the drain channel slider(A) fromtheglass
bracket (B).
8. Installthe slider and cable assembly in the reverse
order of removal, and note these items;
. Damaged parts should be replaced.' Apply multipurpose grease to the glass bracket
(A) and guide rail portion of the frame (B)
indicated by the arrows.. Before reinstalling the motor, make sure both
link lifters are parallel, and in the fully closed
position.
. Before reinstalling the motor, installthe frame
and glass, then check the opening drag (see page
20-481.
B ---
-':rdrt'Irrt
fl u,t L-----lll a/J' I lll$=-r:-
20-45

Moonroof
Limit Switch Adjustment
1. Remove the headliner (see page 20-54).
Fully closed position adiustment
2. With the moonroof wrench, close the glass (A) fully:
. Make sure both link lifters (B) are parallel, and in the position shown.. Check the g lass fit to the roof panel and the glass height (see page 20-37).
5x0.8mm5 N.m {0.5 kgf.m,4lbf.ft)
3. With an open-end wrench, loosen the limit switch mounting bolts (C).
4. Adjust the limit switch (D):
' Move the switch plate (E) a little at a time, then secure it atthe position where you hear a faint click when theswitch cam (F) pushes the position switch (open/close).. Check that the switch plate contacts the switch bracket (G).
20-46

Auto-stop position adiustment
5. With the moonroof wrench. operate the glass (A) to the auto-stop position.
With an open-end wrench, loosen the auto-stop switch
Adjust the auto-stop switch (D):
5 N.m {0.5 kgt.m,4 lbt ft)
mounting bolts (C).
. N4ovethe switch plate (E) alittleatatime,thensecureitatthepositionwhereyouhearafaintclickwhenthe
switch cam (F) pushes the switch (auto-stop).
. Check that the switch plate contacts the switch bracket (G ).
Check the operation of the glass by operating the moonroof switch: From the tilt-up position to the fully closed
position, from the fully open position to the auto-stop position, from the auto-stop position to the fully closed
posltron.
Check for water leaks. Let the water run fleely from a hose without a nozzle. Do not use a high-pressure spray
/--:.!Jtr+rtl\_-_:_t+#1 ./\
,/\G i! .. I
7.
8.
L
20-41

Moonroof
\
Closing Force and Opening Drag Check
1. Remove the headliner (see page 20-54).
2. Closing force check:
. With a shop towel {A) on the leading edge of theglass (B), aftach a spring scale (C) as shown.. Have an assistant hold the switch to close theglass while you measure the force required to
stop it.. Read the force as soon as the glass stops moving,
then immediately release the switch and spring
scale.
Closing Force; 200 290 N (20 30 kgf,44 66 tbl)
lf the force in not within specification, remove themoonroof motor (see page 20-41), then check:
. The gear portion and the inner cable for breakageand damage. lf the gear portion is broken,
replace the motor. lf the inner cable is damaged,
remove the frame (see page 20-42), and replace
the cable assembly (see page 20-44).' The moonroof motor (see page 22-112). Ifthe
motor fails to run or doesn't tu rn smoothlv.
replace it (see page 20-41),. The opening drag. Go to step 4.
20-48
4. Opening drag check: Protect the leading edge of theglass with a shop towel (A). Measure the effortrequired to open the glass using a spring scale (B)
as shown.
5.lf the load is over 40 N (4 kgf, 9 lbf), check;
. The side clearance and glass height adjustment(see page 20'37),. For broken or damaged sliding parts. lf any
sliding parts are damaged, replace them.

Interior Trim
Component Location Index
HATCH LOWER TRIM PANELoaoe 20-53
HATCH SIDE TRIMpage 20 53
C-PILLAR TRIMpage 20'51
REAR SIDE SHELFpage 20 5l
REAR SIDE TRIM PANELpage 20-51
B.PILLAR UPPEB TRIMpage 20-50
DOOR OPENING TRIMpage 20-50
A.PILLAR TRIMpage 20-50
Removal/lnstallation, page 20 54
KICK PANELpage 20 50
DOOR SILL TRIMpage 20-50
Replacement,page 20-55
CARGO AREA FLOORpage 20-52
REAR CENTER SHELFpage 20-51
CARGO FLOOR MATpage 20-52
REAR TRIM PANELpage 20-52
20-49

Interior Trim
Trim Removal/lnstallation - Door Area
NOTE:. Put on gloves to protect your hands.. When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage.. Take care not to bend or scratch the trim and panels.
1. Remove the trim as shown. To remove the door silltrim and B-pillar upper trim, remove the rear side trim panelas necessary (see page 20-51).
2. Installthe trim in the reverse order of removal, and note these items:
. Replace any damaged clips.. Apply liquid thread lock to the anchor bolts before reinstallatior,.. Before installing the anchor bolts, make sure there are no twists or kinks in the belts.
Fastener Locations
B>rClip,3 C>:Clip,?{White)
FRONT SEAT BELTUPPER ANCHOR BOLT7/16-20 UNF32 N m (3.3 kgf m,24 lbf.ft)
A-PILLAR TRIM
il-::7
/ ao----- LowER ANcHoR cAP
FRONT SEAT BELT LOWERANCHOR BOLT7/16-20 UNF32 N.m (3.3 kgt.m,24lbl.ftl
,"lF
{
A >: Clip,2(Black)
2ffi
Tl|t
\
KICK PANEL
REAR SIDE TRIM PANEL
20-50