2003 DODGE RAM sensor

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Page 2493 of 2895

DODGE RAM 2003  Service Repair Manual POSITION SENSOR
DESCRIPTION
The transfer case position sensor is an electronic
device whose output can be interpreted to indicate
the transfer cases current operating mode. The sen-
sor consists of a

Page 2497 of 2895

DODGE RAM 2003  Service Repair Manual TRANSFER CASE - NV243
TABLE OF CONTENTS
page page
TRANSFER CASE - NV243
DESCRIPTION........................658
OPERATION..........................659
DIAGNOSIS AND TESTING - TRANSFER
CASE - NV243.....

Page 2499 of 2895

DODGE RAM 2003  Service Repair Manual Condition Possible Cause Correction
Transfer case noisy while in, or
jumps out of, 4LO mode.1) Transfer case not completely
engaged in 4LO position.1) While rolling 2-3 MPH and the
transmission in NEU

Page 2500 of 2895

DODGE RAM 2003  Service Repair Manual SHIFT MOTOR ASSEMBLY AND FRONT OUTPUT
SHAFT SEAL
(1)Remove the bolts (Fig. 3) which hold the shift
motor and mode sensor assembly to the transfer case.
(2) Remove the shift motor and mode sensor
assem

Page 2517 of 2895

DODGE RAM 2003  Service Repair Manual (9) Install spring and cup on shift rail (Fig. 71).
(10) Insert magnet in front case pocket (Fig. 72).
OIL PUMP AND REAR CASE
Lubricate the oil pump components with transmis-
sion fluid before install

Page 2518 of 2895

DODGE RAM 2003  Service Repair Manual (2) Apply bead of MopartGasket Maker, or equiv-
alent, to mating surface of rear extension housing.
Keep sealer bead width to maximum of 3/16 inch. Do
not use excessive amount of sealer as excess coul

Page 2519 of 2895

DODGE RAM 2003  Service Repair Manual SPECIFICATIONS
TRANSFER CASE - NV243
TORQUE SPECIFICATIONS
DESCRIPTION N-m Ft. Lbs. In. Lbs.
Plug, Detent 16-24 12-18 -
Plug, Drain/Fill 40-45 30-40 -
Bolt, Extension Housing 16-24 12-18 -
Bolt, Case

Page 2523 of 2895

DODGE RAM 2003  Service Repair Manual MODE SENSOR
DESCRIPTION
The transfer case mode sensor (Fig. 83) is an elec-
tronic device whose output can be interpreted to indi-
cate the shift motor shafts rotary position. The
sensor consists of