2003 DODGE RAM sensor

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Page 2453 of 2895

DODGE RAM 2003  Service Repair Manual REAR EXTENSION
(1) Install new seal in rear extension housing seal
with Installer D-163 and Handle C-4171..
(2) Apply bead of MopartGasket Maker, or equiv-
alent, to mating surface of rear extension h

Page 2457 of 2895

DODGE RAM 2003  Service Repair Manual (4) Remove the front output shaft seal slinger by
bending (Fig. 85) the slinger ears away from the
transfer case.
(5) Using a suitable pry tool (Fig. 86), remove the
slinger from the output shaft usin

Page 2458 of 2895

DODGE RAM 2003  Service Repair Manual OPERATION
During normal vehicle operation, the Powertrain
Control Module (PCM) monitors the transfer case
position sensor return voltage to determine the oper-ating mode of the transfer case. Refer to

Page 2462 of 2895

DODGE RAM 2003  Service Repair Manual TRANSFER CASE - NV271
TABLE OF CONTENTS
page page
TRANSFER CASE - NV271
DESCRIPTION........................623
OPERATION..........................623
DIAGNOSIS AND TESTING - TRANSFER
CASE - NV271.....

Page 2464 of 2895

DODGE RAM 2003  Service Repair Manual Condition Possible Cause Correction
Noisy in, or jumps out of, four wheel
drive low range.1) Transfer case not completely
engaged in 4L position.1) With the transmission in
NEUTRAL, or the clutch depr

Page 2469 of 2895

DODGE RAM 2003  Service Repair Manual SHIFT FORKS AND MAINSHAFT
(1) Shift transfer case into NEUTRAL.
(2) Remove nut that retains the shift lever to sec-
tor shaft. Then remove shift lever (Fig. 19) and
spacer from the shaft.
(3) Remove t

Page 2483 of 2895

DODGE RAM 2003  Service Repair Manual (13) Install the transfer case position sensor (Fig.
71). Tighten the sensor to 20-34 N´m (15-25 ft. lbs.)
torque.
(14) Install manual shift lever and spacer onto sec-
tor shaft (Fig. 72).
(15) Insta

Page 2488 of 2895

DODGE RAM 2003  Service Repair Manual (7) Install the front companion flange onto the
front output shaft.
(8) Install two bolts 180É apart into the front out-
put shaft companion flange.
(9) Place holder over the bolts and against the
co