2002 TOYOTA AVENSIS radiator cap

190O1±01
A79176
±
STARTING & CHARGING GENERATOR ASSY(1CD±FTV)
19±29
AVENSIS REPAIR MANUAL (RM1018E)
GENERATOR ASSY(1CD±FTV)
REPLACEMENT
1.REMOVE FRONT WHEEL RH
2.REMOVE RADIATOR SUPPORT OPENING COVER
3.REMOVE ENGINE ROOM COVER SIDE
4.REMOVE ENGINE UNDER COVER SUB±ASSY NO.1
5.REMOVE ENGINE UNDER COVER RH
6.REMOVE V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
(See page 14±269)
7.REMOVE GENERATOR V BELT (See page 14±269)
8.REMOVE FLOOR PANEL BRACE FRONT(See page 15±10)
9.REMOVE EXHAUST PIPE ASSY FRONT(See page 15±10)
10.REMOVE EXHAUST PIPE ASSY (W/ COLD AREA) (See page 13±11)
11.REMOVE GENERATOR ASSY
(a)Remove the bolt and disconnect the wire harness.
(b)Remove the cap and nut, disconnect the generator wire.
(c)Disconnect the generator connector.
(d)Remove the 2 bolts and the generator.
12.INSTALL GENERATOR ASSY Torque:
31 N
m (320 kgf
cm, 23 ft
lbf) for M8
47 N
m (475 kgf
cm, 34 ft
lbf) for M10
9.8 N
m (100 kgf
cm, 7 ft
lbf) for Generator wire
5.0 N
m (51 kgf
cm, 44 ft
lbf) for Wire harness
13.INSTALL EXHAUST PIPE ASSY (W/ COLD AREA) (See page 13±11)
14.INSTALL EXHAUST PIPE ASSY FRONT(See page 15±10)
15.INSTALL FLOOR PANEL BRACE FRONT(See page 15±10)
16. ADJUST V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1 (See page 14±286)
17. INSTALL FRONT WHEEL RH Torque: 103 N
m (1,050 kgf
cm, 76 ft
lbf)
18. CHECK FOR EXHAUST GAS LEAKS

190NI±01
A78487
(a)
(d)
(e)
(c)
Terminal Cap No. 2
A78488
A78488
A
B
±
STARTING & CHARGING GENERATOR ASSY(1ZZ±FE/3ZZ±FE)
19±7
AVENSIS REPAIR MANUAL (RM1018E)
GENERATOR ASSY(1ZZ±FE/3ZZ±FE)
REPLACEMENT
1.REMOVE ENGINE UNDER COVER SUB±ASSY NO.1 (See page 10±17)
2.REMOVE RADIATOR SUPPORT OPENING COVER (See page 10±9)
3.REMOVE ENGINE ROOM COVER SIDE (See page 10±9)
4.REMOVE FAN AND GENERATOR V BELT (See page 14±5)
5.REMOVE GENERATOR ASSY
(a)Disconnect the generator connector.
(b)Remove the terminal cap No. 2.
(c)Remove the nut and disconnect the generator wire.
(d)Disconnect the A/C connector. (w/ Air Conditioning)
(e)Remove the wire harness clamp. (w/ Air Conditioning)
(f)Remove the 2 bolts, and then remove the generator.
6.INSTALL GENERATOR ASSY
(a)Install the generator with the 2 bolts. Torque:
25 N
m (255 kgf
cm, 18 ft
lbf) for bolt A
54 N
m (551 kgf
cm, 40 ft
lbf) for bolt B
(b)Install the wire harness clamp. (w/ Air Conditioning)
(c)Connect the A/C connector. (w/ Air Conditioning)
(d)Install the generator wire with the nut. Torque: 9.8 N
m (100 kgf
cm, 7 ft
lbf)
(e)Install the terminal cap No. 2.
(f)Connect the generator connector.
7.INSTALL FAN AND GENERATOR V BELT (See page 14±5)
8. INSTALL ENGINE ROOM COVER SIDE
9. INSTALL RADIATOR SUPPORT OPENING COVER
10. INSTALL ENGINE UNDER COVER SUB±ASSY NO.1

190NJ±01
A77898
A77899
(a)
(a)
(a)(c)
(d)
Terminal Cap Cover
A77900
A77901
19±12
±
STARTING & CHARGING STARTER ASSY(1AZ±FE/1AZ±FSE)
AVENSIS REPAIR MANUAL (RM1018E)
STARTER ASSY(1AZ±FE/1AZ±FSE)
REPLACEMENT
1.REMOVE RADIATOR SUPPORT OPENING COVER (See page 10±26)
2. REMOVE BATTERY CLAMP SUB±ASSY
3. REMOVE BATTERY
4. REMOVE BATTERY TRAY 5. REMOVE BATTERY CARRIER
(a) Remove the 4 bolts, and then remove the battery carrier.
6. REMOVE STARTER ASSY
(a) Remove the 3 wire harness clamps.
(b) Open the terminal cap cover.
(c) Remove the nut and disconnect the starter wire.
(d) Disconnect the starter connector.
(e) Remove the 2 bolts, and then remove the starter.
(f) Remove the bolt, and then remove the wire harnessclamp bracket.

± STARTING & CHARGINGSTARTER ASSY (1AZ±FE/1AZ±FSE)
19±13
AVENSIS REPAIR MANUAL (RM1018E)
7. INSTALL STARTER ASSY
(a) Install the wire harness clamp bracket with the bolt.
Torque: 8.4 N
m (86 kgf
cm, 74 in.
lbf)
(b) Install the starter with the 2 bolts.
Torque: 37 N
m (380 kgf
cm, 28 ft
lbf)
(c) Connect the starter connector.
(d) Connect the starter wire with the nut.
Torque: 9.8 N
m (100 kgf
cm, 7 ft
lbf)
(e) Close the terminal cap cover.
(f) Install the 3 wire harness clamps.
8. INSTALL BATTERY CARRIER
Torque: 13 N
m (131 kgf
cm, 9 ft
lbf)
9. INSTALL BATTERY TRAY
10. INSTALL BATTERY
11. INSTALL BATTERY CLAMP SUB±ASSY
Torque:
5.0 N
m (51 kgf
cm, 44 in.
lbf) for bolt
3.6 N
m (36 kgf
cm, 31 in.
lbf) for nut
5.4 N
m (55 kgf
cm, 48 in.
lbf) for terminal
12. INSTALL RADIATOR SUPPORT OPENING COVER