2002 NISSAN TERRANO wheel torque

Inspection and Adjustment
WHEEL ALIGNMENT (Unladen *1)
Applied model HardtopHardtop
vanWagon
Camber degree 0É30¢ 30¢
Caster degree 0É29¢ 30¢0É30¢ 30¢0É30¢ 30¢
Kingpin inclination degree 12É37¢
Total toe-in
Radial tire mm (in)3to5
(0.12 to
0.20)3.5 to 5.5
(0.14 to
0.22)3to5
(0.12 to
0.20)
Front wheel turning angle
Full turn
inside 34É27¢
outside 33É38¢
Vehicle posture
Lower arm pivot
height (H) mm (in)32
(1.26)32
(1.26)31
(1.22)
NFA021
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools
and mats in designated positions.
WHEEL BEARING
Axial end play limit mm (in) 0 (0)
Lock nut
Tightening torque
N×m (kg-m, ft-lb)78-98(8-10,58-72)
Retightening torque
N×m (kg-m, ft-lb)0.5 - 1.5
(0.05 - 0.15, 0.4 -1.1)
Turning resistance at wheel
hub boltA
Tightening angle degree 15É - 30É
Turning resistance at wheel
hub boltB
PreloadC=BþA N(kg, lb)7.06 - 20.99
(0.72 - 2.14, 1.59 - 4.72)
DRIVE SHAFT INSTALLATION
Axial end play mm (in)
At wheel hub 0.1 - 0.3 (0.004 -0.012)
Available drive shaft end snap rings
Thickness mm (in) Part number
1.1 (0.043) 39253-31G10 39253-88G10
1.3 (0.051) 39253-31G11 39253-88G11
1.5 (0.059) 39253-31G12 39253-88G12
1.7 (0.067) 39253-31G13 39253-88G13
1.9 (0.075) 39253-31G14 39253-88G14
2.1 (0.083) 39253-31G15 39253-88G15
2.3 (0.091) 39253-31G16 39253-88G16
UPPER BALL JOINT
Swinging force at cotter pin hole
N (kg, lb)31.87 - 199.38
(3.25 - 20.33, 7.17 - 44.83)
Rotating torque
N×m (kg-cm, in-lb)1.0 - 4.9 (10 - 50, 8.7 - 43.4)
Axial endplay limit mm (in) 1.6 (0.063)
LOWER BALL JOINT
Swinging force at cotter pin hole
N (kg, lb)0 - 67.7 (0 - 6.9, 0 - 15.2)
Rotating torque
N×m (kg-cm, in-lb)0 - 4.9 (0 - 50, 0 - 43)
Axial end play limit mm (in) 0.5 (0.020)
WHEEL RUNOUT
Wheel typeSteel
(15²)
Radial runout limit
mm (in)0.5 (0.02)
Lateral runout limit
mm (in)0.8 (0.031)
SERVICE DATA AND SPECIFICATIONS (SDS)
FA-39

GENERAL INFORMATION
SECTION
GI
CONTENTS
PRECAUTIONS...............................................................2
Supplemental Restraint System (SRS)²AIR
BAG²and²SEAT BELT PRE-TENSIONER²
(Dual Air Bag System) .................................................3
Precautions for NATS ..................................................4
Precautions for Multiport Fuel Injection System
or Engine Control System ...........................................5
Precautions for Catalyst ..............................................5
Precautions for Turbocharger ......................................5
Precautions for Fuel ....................................................6
Precautions for Engine Oils .........................................6
HOW TO USE THIS MANUAL........................................8
HOW TO READ WIRING DIAGRAMS..........................10
Sample/Wiring Diagram - EXAMPL - ........................10
Description .................................................................12
HOW TO CHECK TERMINAL.......................................19
How to Probe Connectors .........................................19
How to Check Enlarged Contact Spring of
Terminal .....................................................................20
Waterproof Connector Inspection ..............................21
Terminal Lock Inspection ...........................................21
HOW TO PERFORM EFFICIENT DIAGNOSIS FOR
AN ELECTRICAL INCIDENT........................................22Work Flow ..................................................................22
Incident Simulation Tests ...........................................23
HOW TO FOLLOW FLOW CHART IN TROUBLE
DIAGNOSES..................................................................25
CONSULT-II CHECKING SYSTEM...............................26
General ......................................................................26
Function and System Application ..............................26
Nickel Metal Hydride Battery Replacement...............27
Checking Equipment..................................................27
IDENTIFICATION INFORMATION.................................28
Model Variation ..........................................................28
Identification Number .................................................29
Dimensions ................................................................31
Wheels and Tires .......................................................31
LIFTING POINTS AND TOW TRUCK TOWING...........32
Garage Jack and Safety Stand .................................32
Screw Jack ................................................................32
4-pole Lift ...................................................................33
Tow Truck Towing ......................................................33
ISO 15031-2 TERMINOLOGY LIST..............................35
ISO 15031-2 Terminology List ...................................35
TIGHTENING TORQUE OF STANDARD BOLTS........38

7. The followingSYMBOLS AND ABBREVIATIONSare used:
,: Tightening torque
: Should be lubricated with grease.
Unless otherwise indicated, use rec-
ommended multi-purpose grease.
: Should be lubricated with oil.
: Sealing point
: Checking point
: Always replace after every disassem-
bly.
L.H., R.H.: Left-Hand, Right-Hand
FR, RR : Front, Rear
2WD : 2-Wheel Drive
4WD : 4-Wheel Drive
qP: Apply petroleum jelly.
: Apply A.T.F.
A.T.F. : Automatic Transmission Fluid
H: Select with proper thickness.
I: Adjustment is required.
M/T : Manual Transaxle/Transmission
A/C : Air Conditioner
P/S : Power Steering
S.S.T. : Special Service Tools
S.D.S. : Service Data and Specifications
SAE : Society of Automotive Engineers, Inc.
L.H.D. : Left-Hand Drive
R.H.D. : Right-Hand Drive
8. TheUNITSgiven in this manual are primarily expressed as the SI UNIT (International System of Unit),
and alternatively expressed in the metric system and in the yard/pound system.
ªExampleº
Tightening torque:
59-78N×m (6.0 - 8.0 kg-m, 43 - 58 ft-lb)
9.TROUBLE DIAGNOSESare included in sections dealing with complicated components.
10.SERVICE DATA AND SPECIFICATIONSare contained at the end of each section for quick reference of
data.
11. The captionsWARNINGandCAUTIONwarn you of steps that must be followed to prevent personal injury
and/or damage to some part of the vehicle.
IWARNINGindicates the possibility of personal injury if instructions are not followed.
ICAUTIONindicates the possibility of component damage if instructions are not followed.
IBOLD TYPED STATEMENTSexceptWARNINGandCAUTIONgive you helpful information.
HOW TO USE THIS MANUAL
GI-9

TAIL/L - Wiring diagram ..................................EL-45
TCM circuit diagram ..........................................AT-7
TCM inspection table ......................................AT-46
TDC Pulse Signal .........................................EC-168
Temperature control cable and linkage
adjustment ..................................................HA-63
THEFT - Wiring diagram...............................EL-214
Theft warning system ...........EL-209, 210, 213, 230
Thermo control amp .................................HA-51, 61
Thermostat................................................LC-12, 31
Third (3rd) seat ...............................................BT-39
THLCNT - Wiring diagram ...........................EC-435
Three way catalyst precautions.........................GI-5
Throttle control solenoid valve .....................EC-435
Throttle position switch ...................................AT-60
Tie-rod .......................................................ST-19, 21
Tie-rod ball joints.............................................ST-20
Tightening torque of standard bolts.................GI-38
Time control system .....................EL-180, 182, 184
Timing chain ...................................................EM-26
Timing gear ....................................................EM-38
Tire rotation ....................................................MA-43
Tooth contact diff. .....................................PD-27, 52
Torque convertor clutch solenoid valve ..AT-72, 141
Torsion bar spring .......................................FA-4, 30
Tow truck towing ..............................................GI-33
Towing point.....................................................GI-34
Transaxle fluid replacement.....................MA-36, 37
Transfer case ..............................................TF-9, 12
Transfer fluid replacement (Part time
4WD model) .........................................MA-36, 37
Transfer oil replacement ..........................MA-36, 38
Transmission case (M/T)..........................MT-10, 14
TRANSMT - Wiring diagram ...........................EL-80
Tread-FR&RR (Dimensions)............................GI-25
Trim...............................................BT-18, 19, 20, 21
Trunk room trim...............................................BT-47
Turbocharger ..................................................EM-14
Turbocharger charge air cooler......................EM-11
Turbocharger precautions..................................GI-5
TURN - Wiring diagram ..................................EL-56
Turn signal lamp .......................................EL-55, 56
U
Under body .....................................................BT-53
Upper link (front susp.) ...................................FA-33
V
Vacuum hose (brake system) ........................BR-19Vacuum hose drawing (Engine
control)................................................EC-18, 304
Vacuum pump .............................EM-24, BR-23, 25
Valve clearance..............................................EM-35
Valve clearance adjustment.....................MA-20, 28
Valve guide ....................................................EM-59
Valve lifter ......................................................EM-32
Valve seat ......................................................EM-60
Valve spring ...................................................EM-61
Variable nozzle turbocharger control
solenoid valve ...........................................EC-281
Vehicle identification number...........................GI-29
Vehicle speed sensor (VSS) ..................EC-99, 397
Ventilator door control rod adjustment ...........HA-61
Viscosity number (SAE)...........................MA-17, 18
VNT - Wiring diagram ..................................EC-283
VSS - Wiring diagram ..................................EC-101
W
WARN - Wiring diagram ...........................EL-82, 93
Warning chime ..........................................EL-81, 93
Warning lamps ..........................................EL-81, 82
Washer, front ...................................................EL-94
Washer, rear....................................................EL-96
Water cock control rod adjustment ................HA-63
Water pump ..............................................LC-11, 29
Water temperature gauge ...............................EL-72
Weatherstrip - See Exterior ............................BT-21
Wheel alignment (front) ....................................FA-8
Wheel balance ...............................................MA-43
Wheel bearing (front axle) ................................FA-6
Wheel bearing (rear) ..................................RA-5, 16
Wheel hub (front) ........................................FA-4, 18
Wheel sensors (ABS)...............................BR-38, 42
Wheel size .......................................................GI-31
WINDOW - Wiring diagram ..........................EL-134
Window, back door .........................................BT-47
Window, door ..................................................BT-42
Window, rear side .....................................BT-42, 43
Window, side - See Rear side window ...........BT-43
Windshield.......................................................BT-42
WIP/R - Wiring diagram ..................................EL-96
WIPER - Wiring diagram ........................EL-94, 100
Wiper and washer.....................................EL-94, 98
Wiper, front......................................................EL-94
Wiper, rear ......................................................EL-96
Wiring Diagram (Cell code) list .....................EL-291
ALPHABETICAL INDEX
IDX-7

MAINTENANCE
SECTION
MA
CONTENTS
PRE-DELIVERY INSPECTION ITEMS............................3
GENERAL MAINTENANCE............................................4
PERIODIC MAINTENANCE............................................5
Maintenance Schedule for Diesel Engine Models
(annual mileage < 30,000 km/year) ............................5
Maintenance Schedule for Diesel Engine Models
(annual mileage > 30,000 km/year) ............................8
Maintenance Under Severe Driving Conditions
(annual mileage < 30,000 km/year) .......................... 11
Maintenance Under Severe Driving Conditions
(annual mileage > 30,000 km/year) ..........................14
RECOMMENDED FLUIDS AND LUBRICANTS...........17
Fluids and Lubricants ................................................17
SAE Viscosity Number ..............................................18
Engine Coolant Mixture Ratio....................................19
TD
ENGINE MAINTENANCE..............................................20
Retightening Manifold Bolts and Nuts .......................20
Adjusting Intake and Exhaust Valve Clearance ........20
Drive Belt Inspection..................................................20
Changing Engine Oil..................................................21
Changing Oil Filter .....................................................21
Changing Engine Coolant..........................................22
Checking Cooling System .........................................23
Checking and Replacing fuel filter and Draining
Water .........................................................................23
Cleaning and Replacing Air Cleaner Filter (Dry
paper type).................................................................24
Checking Injection Nozzle .........................................25
Checking Idle Speed .................................................26
ZD
ENGINE MAINTENANCE..............................................28
Checking Tightening Torque ......................................28
Adjusting Intake and Exhaust Valve Clearance ........28
Checking Drive Belt ...................................................28
Removal .....................................................................29Installation ..................................................................29
Changing Engine Oil..................................................29
Changing Engine Oil Filter ........................................30
Changing Engine Coolant..........................................31
Checking Cooling System .........................................32
Checking and Replacing Fuel Filter and Draining
Water .........................................................................33
Checking Fuel Lines ..................................................34
Cleaning and Replacing Air Cleaner Filter ................35
CHASSIS AND BODY MAINTENANCE.......................36
Checking Exhaust System.........................................36
Checking Clutch Operation........................................36
Checking Clutch Fluid Level and Leaks ....................36
Checking Clutch System ...........................................36
Checking M/T Oil .......................................................36
Changing M/T Oil.......................................................37
Checking Water Entry ................................................37
Checking Transfer Oil ................................................37
Changing Transfer Oil................................................38
Checking Propeller Shaft ...........................................38
Checking Differential Gear Oil ...................................38
Changing Differential Gear Oil ..................................39
Checking Front Wheel Bearing Grease ....................39
Repacking Front Wheel Bearing Grease ..................39
Checking Free-running Hub Grease .........................40
Checking Brake Fluid Level and Leaks.....................40
Checking Brake System ............................................40
Checking Brake Booster, Vacuum Hoses,
Connections and Check Valve ..................................40
Checking Disc Brake .................................................40
Checking Drum Brake ...............................................41
Checking Foot Brake Pedal Operation......................42
Checking Parking Brake ............................................42
Changing Brake Fluid ................................................43
Balancing Wheels ......................................................43
Tire Rotation ..............................................................43
Checking Steering Gear and Linkage .......................43
Checking Fluid Level and Leaks (Power steering) ...44

Wheel runout
Unit: mm (in)
Wheel typeSteel Aluminum
16²x7J 16²x7J
Radial runout limit 0.5 (0.020) 0.3 (0.012)
Lateral runout limit 0.8 (0.031) 0.3 (0.012)
Wheel bearing
Axial end play limit mm (in) 0
Lock nut
Tightening torque
N×m (kg-m, ft-lb)78-98
(7.9 - 10, 57 - 72)
Retightening torque
N×m (kg-m, in-lb)0.5 - 1.5
(0.05 - 0.15,4-13)
TIGHTENING TORQUE
Unit N×m kg-m ft-lb
Clutch
Pedal stopper lock nut 12 - 15 1.2 - 1.5 8.7 - 10.8
Master cylinder push rod
lock nut8 - 11 0.8 - 1.1 5.8 - 8.0
Manual transmission
Drain and filler plugs
FS5R30A 25 - 34 2.5 - 3.5 18 - 25
Differential carrier
Drain and filler plugs
R180A 39 - 59 4 - 6 28.8 - 43.5
H233B 59 - 98 6 - 10 43.5 - 72.3
Front axle and front suspen-
sion
Tie-rod lock nut 60 - 70 6.1 - 7.1 44.3 - 51.6
Brake system
Air bleeder valve 7 - 9 0.7 - 0.9 5.1 - 6.5
Wheel and tire
Wheel nut 118 - 147 12.0 - 15.087.0 -
108.4
SERVICE AND SPECIFICATIONS (SDS)
Chassis and Body Maintenance (Cont'd)
MA-50

CAUTION:
Do not run engine when one rear wheel is off the ground.
Preparation for Disassembly
CHECKING DIFFERENTIAL TORQUE
Measure differential torque with Tool.
If it is not within the specifications, inspect components of limited
slip differential.
Differential torque:
353 - 392 N×m (36 - 40 kg-m, 260 - 289 ft-lb)
Assembly:
KV38105250
Tool number:
q
AKV38105210
q
BKV38105220
YPD004
SPD415
LIMITED SLIP DIFFERENTIAL (H233B)
PD-43

Precautions
IWhen installing each rubber part, final tightening must be car-
ried out under unladen condition* with tires on ground.
* Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
IUse Tool when removing or installing brake tubes.
IIf suspension or suspension parts are dismounted, check wheel
alignment and adjust if necessary.
IDo not jack up vehicle at lower link.
Preparation
SPECIAL SERVICE TOOLS
*: Special tool or commercial equivalent
Tool number
Tool nameDescription
GG94310000*
Flare nut torque wrench
Removing or installing brake piping
KV40101000*
Axle stand
Removing rear axle shaft
ST36230000*
Sliding hammer
Removing rear axle shaft
ST38020000
Bearing lock nut wrench
Removing wheel bearing lock nut
KV401-06700-B
Rear axle shaft bearing
puller
Remove wheel bearing and ABS rotor
NI-110
Rear axle shaft guide
Installing rear axle shaft
SBR820B
PRECAUTIONS AND PREPARATION
RA-2