2002 JEEP GRAND CHEROKEE Workshop Manual

rims rear entertainment window bluetooth weight engine overheat

Page 1961 of 2199

JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual REAR HEADREST
REMOVAL
(1) Depress head rest release button and lift head
rest to full up position.
(2) Using a small flat blade, depress tab on out-
board side head rest release button and using your

Page 1962 of 2199

JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual REAR HEADREST SLEEVE
REMOVAL
(1) Remove seat back (Refer to 23 - BODY/SEATS/
REAR SEAT BACK - REMOVAL).
(2) Remove head rest (Refer to 23 - BODY/SEATS/
REAR HEADREST - REMOVAL).
(3) Remove head rest c

REAR HEADREST SLEEVE
REMOVAL
(1) Remove seat back (Refer to 23 - BODY/SEATS/
REAR SEAT BACK - REMOVAL).
(2) Remove head rest (Refer to 23 - BODY/SEATS/
REAR HEADREST - REMOVAL).
(3) Remove head rest caps.
(4) Remove seat back cover (Refer to 23 - BODY/
SEATS/REAR SEAT BACK COVER - REMOVAL).
(5) Rotate head rest sleeve 1/4 turn counter-clock-
wise to release retaining tab.
(6) Pull sleeve from seat back frame.
INSTALLATION
(1) Position sleeve in seat back frame.
(2) Rotate head rest sleeve 1/4 turn clockwise to
engage retaining tab.
(3) Install seat back cover (Refer to 23 - BODY/
SEATS/REAR SEAT BACK COVER - INSTALLA-
TION).
(4) Install head rest caps.
NOTE: The head rest cap with the taller button is
always on the inboard side of the seat back.
(5) Install the head rest (Refer to 23 - BODY/
SEATS/REAR HEADREST - INSTALLATION).
NOTE: The folding head rest release knob is always
on the outboard side.
(6) Install the seat back (Refer to 23 - BODY/
SEATS/REAR SEAT BACK - INSTALLATION).
REAR SEAT BACK
REMOVAL
(1) Move rear seat cushions to forward cargo posi-
tion.
(2) Remove bolts attaching seatback side support
bracket to floor pan (right side) (Fig. 11).
(3) Tilt seatback forward, and slide it outboard to
detach it from pin on center pivot bracket.
(4) Remove right side (60%) seatback from vehicle.
(5) Remove bolts attaching seatback side support
bracket and center pivot bracket to floor pan (left
side).
(6) Remove left side (40%) seatback from vehicle.
INSTALLATION
(1) Position left side (40%) seatback in vehicle.
(2) Position left side support bracket and center
pivot bracket with bolt holes aligned and install
bolts. Tighten bolts to 28 N´m (20 ft. lbs.) torque.
(3) Position right side (60%) seatback in vehicle.
(4) Install seatback onto center pivot bracket pin.
Ensure seat back is properly engaged on the center
pivot pin.
(5) Position right side support bracket with bolt
holes aligned and install bolts. Tighten bolts to 28
N´m (20 ft. lbs.) torque.
(6) Return seat cushions to seating position.
Fig. 11 Rear Seat Back
1 - SEAT BACK
2 - FLOOR PAN
3 - CENTER PIVOT BRACKET
4 - SIDE SUPPORT BRACKET
WJSEATS 23 - 89

Page 1963 of 2199

JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual REAR SEAT BACK COVER
REMOVAL
(1) Remove seat back (Refer to 23 - BODY/SEATS/
REAR SEAT BACK - REMOVAL).
(2) Remove head restraint (Refer to 23 - BODY/
SEATS/REAR HEADREST - REMOVAL).
(3) Remove head r

Page 1964 of 2199

JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual REAR SEAT CUSHION COVER
REMOVAL
(1) Remove rear seat cushion (Refer to 23 - BODY/
SEATS/REAR SEAT CUSHION - REMOVAL).
(2) From the underside of the seat, disengage
J-straps attaching cover to seat cus

REAR SEAT CUSHION COVER
REMOVAL
(1) Remove rear seat cushion (Refer to 23 - BODY/
SEATS/REAR SEAT CUSHION - REMOVAL).
(2) From the underside of the seat, disengage
J-straps attaching cover to seat cushion base panel.
(3) Remove push-in fasteners attaching cushion
cover to seat cushion base panel (Fig. 14).
(4) Roll back cover.
(5) Disengage hog rings attaching cushion cover to
seat cushion foam pad.
(6) Separate cushion cover from seat cushion foam
pad.
INSTALLATION
(1) Position cushion cover on seat cushion foam
pad.
(2) Engage hog rings attaching cushion cover to
seat cushion foam pad.
(3) Align cushion cover and engage J-straps
attaching cushion cover to seat cushion base panel.
(4) Install push-in fasteners attaching cushion
cover to seat cushion base panel.
(5) Install rear seat cushion (Refer to 23 - BODY/
SEATS/REAR SEAT CUSHION - INSTALLATION).
REAR SEAT CUSHION
RELEASE LATCH
REMOVAL
(1) Unlatch seat and pivot seat upward.
(2) Disengage J-strap at seat cushion base panel.
(3) Roll back cushion cover.(4) Remove screws attaching latch to base panel.
(5) Separate latch from base panel.
INSTALLATION
(1) Position latch on base panel.
(2) Install screws attaching latch to base panel.
Tighten screws to 8 N´m (75 in. lbs.) torque.
(3) Route the cushion release strap from the loop
on the latch through the slot in the trim cover.
(4) Engage J-strap at seat cushion base panel.
(5) latch seat.
FOLDING REAR SEAT BACK
LATCH HANDLE
REMOVAL
(1) Pull handle to release latch.
(2) Remove screws attaching release handle to seat
back frame.
(3) Using a small flat blade, disengage retainers
securing latch release cable housing to latch release
handle.
(4) Rotate cable end until barrel end aligns with
key hole slot in latch release handle.
(5) Disengage cable barrel end from release han-
dle.
(6) Separate latch release handle from seat back
(Fig. 15).
Fig. 14 Push-in Fasteners
1 - CUSHION COVER
2 - SEAT CUSHION BASE PANEL
3 - PUSH-IN FASTENER
Fig. 15 Rear Seat Release Handle
1 - REAR SEAT FOLDING RELEASE HANDLE
WJSEATS 23 - 91

Page 1965 of 2199

JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual INSTALLATION
(1) Route cable end into latch release handle.
(2) Rotate cable end until barrel end aligns with
key hole slot in latch release handle and insert into
handle.
(3) Engage retainers securin

Page 1966 of 2199

JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual STATIONARY GLASS
TABLE OF CONTENTS
page page
DOOR GLASS
REMOVAL.............................93
INSTALLATION.........................93
QUARTER WINDOW
REMOVAL.............................93INSTALLATION

Page 1967 of 2199

JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual (3) Apply fence primer around edge of fence. Allow
at least eighteen minutes drying time.
(4) Apply a 10 mm (0.4 in.) bead of urethane
around window vinyl border location.
(5)
Position glass into wind

Page 1968 of 2199

JEEP GRAND CHEROKEE 2002 WJ / 2.G Workshop Manual INSTALLATION
WARNING: REVIEW ALL WARNINGS AND CAU-
TIONS IN THIS GROUP BEFORE PRECEDING WITH
INSTALLATION.
CAUTION: Open a window before installing wind-
shield. This will avoid pressurizing the passe

INSTALLATION
WARNING: REVIEW ALL WARNINGS AND CAU-
TIONS IN THIS GROUP BEFORE PRECEDING WITH
INSTALLATION.
CAUTION: Open a window before installing wind-
shield. This will avoid pressurizing the passenger
compartment. If a door or liftgate is slammed before
urethane is cured, water leaks can result.
The windshield fence should be cleaned of old ure-
thane bonding material. Support spacers should be
cleaned and properly installed on weld studs or
repair screws at bottom of windshield opening.
(1)
Place replacement windshield into windshield
opening. Position glass in the center of the opening
against the support spacers. Mark the glass at the sup-
port spacers with a grease pencil or masking tape and
ink pen to use as a reference for installation. Remove
replacement windshield from windshield opening (Fig. 6).
(2) Position the windshield inside up on a suitable
work surface with two padded, wood 10 cm by 10 cm
by 50 cm (4 in. by 4 in. by 20 in.) blocks, placed par-
allel 75 cm (2.5 ft.) apart (Fig. 7).
(3) Clean inside of windshield with Mopar Glass
Cleaner and lint-free cloth.
(4) Apply clear glass primer 25 mm (1 in.) wide
around edge of windshield. Wipe with clean/dry lint-
free cloth.
(5)
Apply black-out primer 15 mm (.75 in.) wide on
top and sides of windshield and 25 mm (1 in.) on bottom
of windshield. Allow at least three minutes drying time.
(6) Position windshield spacers on lower fence
above support spacers at the edge of the windshield
opening (Fig. 4).
(7)
Apply a 10 mm (0.4 in.) bead of urethane around
perimeter of windshield along the inside of the mold-
ings. Apply two beads along the bottom edge.
(8) Install upper molding onto windshield.
(9) Apply fence primer around the perimeter of the
windshield opening fence. Allow at least 18 minutes
drying time.
(10) With aid of a helper, position windshield over
windshield opening. Align reference marks at bottom
of windshield to support spacers.
(11) Slowly lower windshield glass to windshield
opening fence. Guide top molding into proper position
if necessary. Push windshield inward to fence spacers
at bottom and until top molding is flush to roof line.
(12) Clean excess urethane from exterior with
Mopar Super Clean or equivalent.
(13) Install windshield side moldings.
(14) Install cowl cover and wipers.
(15) Install inside rear view mirror.
(16) After urethane has cured, water test wind-
shield to verify repair.
Fig. 6 Center Windshield and Mark at Support Spacers
1 - A-PILLAR
2 - WINDSHIELD
3 - MARKS
4 - SUPPORT SPACER
5 - COWLFig. 7 Work Surface Set up and Molding Installation
1 - WINDSHIELD AND MOULDINGS
2-
URETHANE BEAD AROUND GLASS 7mm (.3 in.) FROM EDGE
3 - BLOCKS
Fig. 5 Cut Urethane Around WindshieldÐTypical
1 - COLD KNIFE
2 - WINDSHIELD
WJSTATIONARY GLASS 23 - 95
WINDSHIELD (Continued)

Load next 8 pages

Page: < prev 1-10 ... 1929-1936 1937-1944 1945-1952 1953-1960 1961-1968 1969-1976 1977-1984 1985-1992 1993-2000 ... 2200 next >

key fob battery key coolant capacity keyless entry maintenance reset fog light