2002 DODGE RAM lock

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Page 106 of 2255

DODGE RAM 2002  Service Repair Manual REMOVAL
(1) Raise and support the vehicle.
(2) Position an axle lift under the axle and secure
it to the axle.
(3) Remove the wheels and tires.
(4) Remove RWAL sensor from the differential
housing, if

Page 107 of 2255

DODGE RAM 2002  Service Repair Manual Note the etched number on the face of the pinion
gear head (±1, ±2, 0, +1, +2, etc.). The numbers rep-
resent thousands of an inch deviation from the stan-
dard. If the number is negative, add that

Page 108 of 2255

DODGE RAM 2002  Service Repair Manual scooter block till dial indicator crests the arbor, then
record the highest reading.
(9) Select a shim equal to the dial indicator read-
ing plus the pinion depth variance number etched in
the face of

Page 117 of 2255

DODGE RAM 2002  Service Repair Manual AXLE SHAFTS
REMOVAL
(1) Remove the axle shaft flange bolts.
(2) Slide the axle shaft out from the axle tube.
INSTALLATION
(1) Clean the gasket contact surface area on the
flange with an appropriate so

Page 121 of 2255

DODGE RAM 2002  Service Repair Manual (4) Remove the differential side gears and thrust
washers.
ASSEMBLY
(1) Install the differential side gears and thrust
washers.
(2) Install the pinion mate gears and thrust wash-
ers.
(3) Install the

Page 122 of 2255

DODGE RAM 2002  Service Repair Manual CAUTION: If housing cover is not installed within 3
to 5 minutes, the cover must be cleaned and new
RTV applied or adhesion quality will be compro-
mised.
(11) Install the cover and tighten bolts in a

Page 137 of 2255

DODGE RAM 2002  Service Repair Manual Condition Possible Causes Correction
Axle Overheating 1. Lubricant level low. 1. Fill differential to correct level.
2. Improper grade of lubricant. 2. Fill differential with the correct fluid
type an

Page 138 of 2255

DODGE RAM 2002  Service Repair Manual (3) Install shock absorbers and tighten to specifica-
tions.
(4) Install RWAL sensor to the differential hous-
ing, if necessary.
(5) Install parking brake cables and cable brackets
(6) Install brake
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