2001 TOYOTA SEQUOIA front differential

SA0371
R13201
FIPG
F07258
Adhesive
F06634
FIPG
SA±58
± SUSPENSION AND AXLEFRONT DIFFERENTIAL CARRIER
3054 Author: Date:
2005 SEQUOIA (RM1146U)
29. INSTALL CLUTCH CASE TO DIFFERENTIAL TUBE
(a) Install a new O±ring to the tube.
(b) Coat the O±ring with MP grease.
(c) Install the clutch case to the tube.
(d) Using a torx® socket (E14), torque the 2 torx bolts.
Torque: 78 N´m (800 kgf´cm, 58 ft´lbf)
30. INSTALL CLUTCH SLEEVE
31. INSTALL DIFFERENTIAL TUBE TO DIFFERENTIAL
(a) Remove any old FIPG material and be careful not to drop
oil on the contact surfaces of the differential and clutch
case.
(b) Clean both installation surfaces with gasoline or alcohol.
(c) Apply FIPG to the differential, as shown in the illustration.
FIPG:
Part No. 08826±00090, THREE BOND 1281 or
equivalent
HINT:
Install the differential tube within 10 minutes after applying
FIPG.
(d) Install the differential tube to the differential.
(e) Clean the threads of the 2 long torx bolts and retainer bolt
holes with toluene or trichlorethylene.
(f) Apply adhesive to 2 or 3 threads of the long bolts end.
Adhesive:
Part No. 08833±00070, THREE BOND 1324 or equiva-
lent
(g) Using torx® socket (E14), torque the 4 torx bolts.
Torque: 78 N´m (800 kgf´cm, 58 ft´lbf)
32. INSTALL A.D.D. ACTUATOR
(a) Remove any old FIPG material and be careful not to drop
oil on the contact surfaces of the actuator and clutch case.
(b) Clean both installation surfaces with gasoline or alcohol.
(c) Apply FIPG to the clutch case, as shown in the illustration.
FIPG:
Part No. 08826±00090, THREE BOND 1281 or
equivalent
HINT:
Install the actuator within 10 minutes after applying FIPG.
(d) Install the A.D.D. actuator with the 4 bolts.
Torque: 21 N´m (210 kgf´cm, 15 ft´lbf)

SA14Q±06
± SUSPENSION AND AXLEFRONT DIFFERENTIAL CARRIER
SA±59
3055 Author: Date:
2005 SEQUOIA (RM1146U)
INSTALLATION
1. INSTALL DIFFERENTIAL MOUNTING CUSHIONS
(a) Install the 2 front mounting cushions with the 5 bolts.
Torque: 157 N´m (1,600 kgf´cm, 116 ft´lbf)
(b) Install the rear mounting cushion with the 2 bolts.
Torque: 108 N´m (1,100 kgf´cm, 80 ft´lbf)
2. INSTALL FRONT DIFFERENTIAL CARRIER
(a) Jack up the front differential.
(b) Install the 2 front mounting bolts.
Torque: 137 N´m (1,400 kgf´cm, 101 ft´lbf)
(c) Using a hexagon (12 mm) wrench, install the rear mounting nut.
Torque: 87 N´m (890 kgf´cm, 64 ft´lbf)
(d) Remove the jack.
3. INSTALL TUBE WITH WIRE HARNESS ASSEMBLY
(a) Install the tube with wire harness assembly with the bolt.
Torque: 13 N´m (130 kgf´cm, 9 ft´lbf)
(b) Connect the actuator connector, vacuum hose and breather hose.
4. CONNECT FRONT PROPELLER SHAFT (See page PR±9)
5. INSTALL DRIVE SHAFTS (See page SA±36)
6. FILL DIFFERENTIAL WITH HYPOID GEAR OIL (See page SA±38)

SA15K±09
F14321

Oil Seal
Front Bearing

Bearing Spacer
N´m (kgf´cm, ft´lbf) : Specified torque

Non±reusable partCompanion Flange
Rear Propeller ShaftWasher


74 (750, 54)
Drive Pinion
2WD:
10 (102, 7.4)
74 (750, 54)

See page SA±119
Stud BoltCompanion
Flange
See page SA±119
SA±104
± SUSPENSION AND AXLEREAR DIFFERENTIAL FRONT OIL SEAL
3100 Author: Date:
2005 SEQUOIA (RM1146U)
REAR DIFFERENTIAL FRONT OIL SEAL
COMPONENTS

SA24D±04
F14486
40 mm
(1.57 in.)
F14485
SST
F14484
SST
± SUSPENSION AND AXLEREAR DIFFERENTIAL FRONT OIL SEAL
SA±105
3101 Author: Date:
2005 SEQUOIA (RM1146U)
REPLACEMENT
1. DRAIN DIFFERENTIAL OIL
2. DISCONNECT REAR PROPELLER SHAFT
2WD: See page PR±3
4WD: See page PR±7
3. REMOVE COMPANION FLANGE
(a) 2WD:
Remove the companion flange nut.
(1) Using a chisel and hammer, loosen the staked part
of the nut.
(2) Install the 3 stud bolts so that the heads come out
40 mm (1.57 in.).
(3) Set the SST and install the 3 nuts to the companion
flange.
SST 09213±58013
(4) Install the other SST to the set SST to hold the com-
panion flange, and remove the nut.
SST 09330±00021
(5) Remove the 3 nuts, SST and stud bolts from the
companion flange.

SA2349
SST
R13357
SST
R13358
SST SST
R13359
SST SA±106
± SUSPENSION AND AXLEREAR DIFFERENTIAL FRONT OIL SEAL
3102 Author: Date:
2005 SEQUOIA (RM1146U)
(b) 4WD:
(1) Using a chisel and hammer, loosen the staked part
of the nut.
(2) Using SST to hold the flange, remove the nut.
SST 09330±00021
(c) Using SST, remove the companion flange.
SST 09950±30012 (09951±03010, 09953±03010,
09954±03010, 09955±03030, 09956±03050)
4. REMOVE OIL SEAL
Using SST, remove the oil seal.
SST 09308±10010
5. REMOVE FRONT BEARING
Using SST, remove the front bearing from the drive pinion.
SST 09556±22010
6. REMOVE BEARING SPACER
(a) Remove the 2 washers.
(b) Remove the bearing spacer.
7. INSTALL NEW BEARING SPACER
(a) Install a new bearing spacer.
(b) Install the 2 washers.
8. INSTALL FRONT BEARING
(a) Place the front bearing.

R13361
SST
R13360
SST
Vinyl Tape
F14486
40 mm
(1.57 in.)
F14485
SST
F14522SST
± SUSPENSION AND AXLEREAR DIFFERENTIAL FRONT OIL SEAL
SA±107
3103 Author: Date:
2005 SEQUOIA (RM1146U)
(b) Using SST and the companion flange, install the front
bearing then remove the companion flange.
SST 09950±30012 (09951±03010, 09953±03010,
09954±03010, 09955±03030, 09956±03050)
9. INSTALL NEW OIL SEAL
(a) Coat a new oil seal lip with MP grease.
(b) Using SST and a plastic hammer, install the oil seal until
its surface is flush with the differential carrier end.
SST 09316±12010, 09649±17010
HINT:
Connect 2 SST with vinyl tape.
10. INSTALL COMPANION FLANGE
(a) Place the companion flange on the drive pinion.
(b) Coat the threads of a new nut with hypoid gear oil.
(c) 2WD:
Install the companion flange nut.
(1) Install the 3 stud bolts so that the heads come out
40 mm (1.57 in.).
(2) Set the SST and install the 3 nuts to the companion
flange .
SST 09213±58013
(3) Install the other SST to the set SST to hold the com-
panion flange and torque the nut.
SST 09330±00021
Torque: 147 N´m (1,500 kgf´cm, 109 ft´lbf)
(4) Remove the 3 nuts, SST and stud bolts from the
companion flange.

FA1083
SST
FA1084
R13337
Less than
5 mm (0.20 in.) SA±108
± SUSPENSION AND AXLEREAR DIFFERENTIAL FRONT OIL SEAL
3104 Author: Date:
2005 SEQUOIA (RM1146U)
(d) 4WD:
Using SST to hold the flange, torque the nut.
SST 09330±00021
Torque: 147 N´m (1,500 kgf´cm, 109 ft´lbf)
11. ADJUST DRIVE PINION PRELOAD
(See page SA±119)
12. STAKE DRIVE PINION NUT
13. CONNECT REAR PROPELLER SHAFT
2WD: See page PR±5
4WD: See page PR±9
14. FILL DIFFERENTIAL WITH HYPOID GEAR OIL
Torque: 49 N´m (500 kgf´cm, 36 ft´lbf)
Oil type: Hypoid gear oil API GL±5
Recommended oil viscosity:
SAE 75W ± 140 (Synthetic)
Capacity: 3.65 liters (3.86 US qts, 3.21 Imp. qts)

F14292
N´m (kgf´cm, ft´lbf) : Specified torqueStraight Pin
Pinion ShaftPinion Gear
Thrust Washer
Side Gear
Ring Gear

Differential Case
Drive Pinion
Rear Bearing
 Adjusting Washer
 Bearing Spacer
Front Bearing
 Dust Deflector Companion Flange
Bearing CapThrust Washer
Plate Washer
Side Bearing
Side Bearing
Plate Washer
Differential Carrier
Washer
Oil Seal
x12
125 (1,270, 92)
113 (1,150, 83)
113 (1,150, 83)
See page SA±119
 Non±reusable part

Precoated part
Companion
Flange
2WD: SA±110
± SUSPENSION AND AXLEREAR DIFFERENTIAL CARRIER
3106 Author: Date:
2005 SEQUOIA (RM1146U)