Page 161 of 4323
SS0O7±05
± SERVICE SPECIFICATIONSIGNITION
SS±19
161 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Spark plug x Cylinder head17.518013
Ignition coil (with igniter) x Cylinder head cover7.57666 in.´lbf
Camshaft position sensor x LH cylinder head7.57666 in.´lbf
Crankshaft position sensor x Oil pump6.56558 in.´lbf
Page 162 of 4323
SS0PK±05
SS±20
± SERVICE SPECIFICATIONSSTARTING
162 Author: Date:
2005 SEQUOIA (RM1146U)
STARTING
SERVICE DATA
StarterRated voltage and output power
No±load characteristics Current
rpm
Brush length
STD
Minimum
Spring installed load
STD
Minimum
Commutator
Diameter STD
Minimum
Undercut depth STD
Minimum
Circle runout Maximum
Field frame
Shunt coil resistance at 20°C (68°F)
Magnetic switch
Contact plate for wear Maximum12 V
100 A or less at 11.5 V
2,500 rpm or less
15.0 mm (0.591 in.)
9.0 mm (0.354 in.)
21.5 to 27.5 N (2.2 to 2.8 kgf, 4.8 to 6.2 lbf)
12.7 N (1.3 kgf, 2.9 lbf)
35.0 mm (1.378 in.)
34.0 mm (1.339 in.)
0.7 mm (0.028 in.)
0.2 mm (0.008 in.)
0.05 mm (0.0020 in.)
1.5 to 1.9 W
0.9 mm (0.035 in.)
Page 163 of 4323
SS0PL±02
± SERVICE SPECIFICATIONSSTARTING
SS±21
163 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Terminal 30 nut, Terminal C nut x Terminal bolt1717013
End cover x Magnetic switch housing3.63732 in.´lbf
End cover x Brush holder3.83934 in.´lbf
Starter hosing x Magnetic switch9.39582 in.´lbf
End cover with field frame x Magnetic switch9.39582 in.´lbf
Lead wire of field coil x Terminal C5.96052 in.´lbf
Wire clamp, Starter wire x Starter9.8110087 in.´lbf
Starter x Cylinder block3940029
Page 164 of 4323
SS0PM±07
SS±22
± SERVICE SPECIFICATIONSCHARGING
164 Author: Date:
2005 SEQUOIA (RM1146U)
CHARGING
SERVICE DATA
BatterySpecific gravity at 20°C (68°F)
Voltage at 20°C (68°F)1.25 to 1.29
12.5 to 12.9 V
GeneratorRated output
Rotor coil resistance at 20°C (68°F)
Slip ring diameter STD
Minimum
Brush exposed length STD
Minimum12V 130A
1.5 to 1.9 W
14.2 to 14.4 mm (0.559 to 0.567 in.)
14.0 mm (0.551 in.)
10.5 mm (0.413 in.)
4.5 mm (0.177 in.)
Charging circuitWithout load STD amperage
STD voltage
With load STD amperage10 A or less
13.2 to 14.0 V
30 A or less
Page 167 of 4323

SS1MA±01
± SERVICE SPECIFICATIONSAUTOMATIC TRANSMISSION (A750E, A750F)
SS±25
167 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Drain plug x Oil pan2020415
Overflow plug x Oil pan2020415
Refill plug x Transmission case3940029
No.1 vehicle speed sensor A750E
A750F9.8
11.5100
11 786 in.Vlbf
8
Speed sensor NT x Automatic transmission5.45548 in.Vlbf
Speed sensor SP2 x Automatic transmission5.45548 in.Vlbf
Transmission wire set bolt x Automatic transmission5.45548 in.Vlbf
Transmission wire clamp x Valve body A
B11
1011 2
1008
7
Oil pan x Transmission case4.44539 in.Vlbf
Park/neutral position switch Bolt
Nut13
6.9130
7010
61 in.Vlbf
Shift solenoid valve S1 x Valve body6.46556 in.Vlbf
Shift solenoid valve S2 x Valve body101027
Shift solenoid valve SR x Valve body6.46557 in.Vlbf
Shift solenoid valve SLU, SL2 x Valve body6.46557 in.Vlbf
Shift solenoid valve SLT, SL1 x Valve body6.46557 in.Vlbf
Valve body x Transmission case1111 28
Oil strainer x Valve body101007
Parking lock pawl bracket x Transmission case7.47565 in.´lbf
Oil cooler x Body1111 08
Transmission oil cooler bracket x Oil cooler4.95043 in.´lbf
Oil cooler tube clamp x Body5.05048 in.´lbf
Shift lever x Shift lever housing1818013
Shift lever housing x Steering column assemby121209
Parking lock cable No. 1 x Shift lever housing2.92925 in.´lbf
Parking lock cable No. 2 x Column upper bracket2.22319 in.´lbf
Parking lock cable housing x Steering column assembly10.511 08
Front suspension member bracket x Body3333624
Heat insulator1616412
Shift control cable x Transmission14.514811
Shift control cable bracket x Transmission19.519914
Oil cooler pipe clamp x Transmission121229
Oil cooler pipe x Transmission3434625
Stabilizer bar3737727
Rear end plate x Transmission1818513
Torque converter clutch x Drive plate4849035
Engine rear mounting insulator x Crossmember1818513
Crossmember x Frame7273453
Engine rear mounting insulator x Extension housing6566048
Automatic transmission x Engine 17 mm head
14 mm head71
37720
38053
27
Page 170 of 4323

SS0PY±05
SS±28
± SERVICE SPECIFICATIONSTRANSFER
170 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Transfer x Transfer adaptor2424518
Engine rear mounting x Transmission6566048
Crossmember x Frame7273053
Engine rear mounting x Crossmember1818513
Heat insulator x Crossmember1616412
Front suspension member bracket x Crossmember3333624
Filler plug x Transfer3737727
Rear propeller shaft x Rear differential8889765
Rear propeller shaft x Transfer8889765
Protector x Transfer1818513
Front propeller shaft x Front differential7475054
Front propeller shaft x Transfer8889765
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x Center exhaust pipe4849035
Transfer case cover x Transfer front case1818413
Case plug x Transfer front case18.619014
Front bearing retainer x Transfer front case11.511 98
Front output shaft companion flange lock nut11 81,20387
Oil pump x Front case7.56966 in.´lbf
Oil separator x Front case7.56966 in.´lbf
Transfer shift actuator x Transfer case rear2020415
Front case x Transfer case rear2828621
Shift shaft stopper1919414
Drain and filler plug3737727
Transfer extension housing x Transfer case rear121229
Rear output shaft companion flange lock nut11 81,20387
Gear shift fork2424518
Page 175 of 4323

± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS±33
175 Author: Date:
2005 SEQUOIA (RM1146U)
Companion flange vertical runoutMaximum0.10 mm (0.0039 in.)
Companion flange horizontal runoutMaximum0.10 mm (0.0039 in.)
Drive pinion preload (at starting) New bearing
Reused bearing1.2 ± 1.9 N´m (12 ± 19 kgf´cm, 10.4 ± 16.5 in.´lbf)
0.6 ± 1.0 N´m (6 ± 10 kgf´cm, 5.2 ± 8.7 in.´lbf)
Total preload (at starting)Drive pinion preload plus 0.4 ± 0.6 N´m (4 ± 6 kgf´cm, 3.5 ± 5.2
in.´lbf)
Drive pinion to ring gear backlash0.13 ± 0.18 mm (0.0051 ± 0.0071 in.)
Side gear backlash0 ± 0.20 mm (0 ± 0.0079 in.)
Rear oil seal drive in depth4.5 ± 0.3 mm (0.177 ± 0.012 in.)
Side oil seal drive in depth0 mm (0 in.)
Side tube oil seal drive in depth5.5 ± 0.3 mm (0.217 ± 0.012 in.)
0.96 ± 1.04 mm (0.0378 ± 0.0409 in.)
Sid th t h thi k1.06 ± 1.14 mm (0.0417 ± 0.0449 in.)Side gear thrust washer thickness1.16 ± 1.24 mm (0.0457 ± 0.0488 in.)
1.26 ± 1.34 mm (0.0496 ±0.0528 in.)
2.00 ± 2.02 mm (0.0787 ± 0.0795 in.)
2.03 ± 2.05 mm (0.0799 ± 00807 in.)
2.06 ± 2.08 mm (0.0811 ± 0.0819 in.)
2.09 ± 2.11 mm (0.0823 ± 0.0831 in.)
2.12 ± 2.14 mm (0.0835 ± 0.0843 in.)
2.15 ± 2.17 mm (0.0846 ± 0.0854 in.)
Front differential2.18 ± 2.20 mm (0.0858 ± 0.0866 in.)
2.21 ± 2.23 mm (0.0870 ± 0.0878 in.)
2.24 ± 2.26 mm (0.0882 ± 0.0890 in.)
2.27 ± 2.29 mm (0.0894 ± 0.0902 in.)
2.30 ± 2.32 mm (0.0906 ± 0.0913 in.)
2.33 ± 2.35 mm (0.0917 ± 0.0925 in.)
2.36 ± 2.38 mm (0.0929 ± 0.0937 in.)
Side gear bearing adjusting washer thickness2.39 ± 2.41 mm (0.0941 ± 0.0949 in.)Side gear bearing adjusting washer thickness
2.42 ± 2.44 mm (0.0953 ± 0.0961 in.)
2.45 ± 2.47 mm (0.0965 ± 0.0972 in.)
2.48 ± 2.50 mm (0.0976 ± 0.0984 in.)
2.51 ± 2.53 mm (0.0988 ± 0.0996 in.)
2.54 ± 2.56 mm (0.1000 ± 01008 in.)
2.57 ± 2.59 mm (0.1012 ± 0.1020 in.)
2.60 ± 2.62 mm (0.1024 ± 0.1031 in.)
2.63 ± 2.65 mm (0.1035 ± 0.1043 in.)
2.66 ± 2.68 mm (0.1047 ± 0.1055 in.)
2.69 ± 2.71 mm (0.1059 ± 0.1067 in.)
2.72 ± 2.74 mm (0.1071 ± 0.1079 in.)
2.75 ± 2.77 mm (0.1083 ± 0.1091 in.)
2.78 ± 2.80 mm (0.1094 ± 0.1102 in.)
Page 177 of 4323

± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS±35
177 Author: Date:
2005 SEQUOIA (RM1146U)
Companion flange vertical runoutMaximum0.09 mm (0.0035 in.)
Companion flange horizontal runoutMaximum0.09 mm (0.0035 in.)
Drive pinion preload (at starting) New bearing
Reused bearing1.3 ± 1.9 N´m (13 ± 19 kgf´cm, 11.4 ± 16.7 in.´lbf)
0.8 ± 1.1 N´m (8 ± 11kgf´cm, 7.0 ± 9.7 in.´lbf)
Total preload (at starting)Drive pinion preload plus 0.4 ± 0.6 N´m (4 ± 6 kgf´cm, 3.5 ± 5.2
in.´lbf)
Drive pinion to ring gear backlash0.13 ± 0.18 mm (0.0051 ± 0.0071 in.)
Side gear backlash0.05 ± 0.20 mm (0.0020 ± 0.0079 in.)
Ring gear runout Maximum0.05 mm (0.0020 in.)
Differential case runout Maximum0.04 mm (0.0016 in.)
Rear differentialDrive pinion oil seal drive in depth0 mm (0 in.)
1.50 mm (0.0590 in.)
1.55 mm (0.0610 in.)
1.60 mm (0.0630 in.)
1.65 mm (0.0650 in.)
Side gear thrust washer thickness1.70 mm (0.0669 in.)Side gear thrust washer thickness
1.75 mm (0.0689 in.)
1.80 mm (0.0709 in.)
1.85 mm (0.0728 in.)
1.90 mm (0.0748 in.)