2001 TOYOTA SEQUOIA differential

F19285
F19288
F19287
TR±30
± TRANSFERREAR OUTPUT SHAFT
2968 Author: Date:
2005 SEQUOIA (RM1146U)
3. INSPECT HIGH AND LOW CLUTCH SLEEVE AND
GEAR SHIFT FORK NO. 2 CLEARANCE
(a) Using vernier calipers, measure the thickness of the gear
shift fork No. 2 claw.
Thickness: 10 mm (0.3937 in.)
(b) Using vernier calipers, measure the width of the groove
of the high and low clutch sleeve.
Width: 10.5 mm (0.4134 in.)
(c) Calculate the clearance between the high and low clutch
sleeve and gear shift fork No. 1.
Standard clearance:
0.26 to 0.84 mm (0.0102 to 0.0331 in.)
Maximum clearance:
0.84 mm (0.0331 in.)
If the clearance exceeds the maximum, replace the high and
low clutch sleeve or gear shift fork No. 2.
4. INSPECT CENTER DIFFERENTIAL CASE AND FRONT
DRIVE CLUTCH SLEEVE
(a) Check that the tip of the spline gear of the front drive
clutch sleeve is not worn.
(b) Install the front drive clutch sleeve to the center differen-
tial case and check that the front drive clutch sleeve
moves smoothly.
5. INSPECT CENTER DIFFERENTIAL CASE AND HIGH
AND LOW CLUTCH SLEEVE
(a) Check that the tip of the spline gear of the front drive
clutch sleeve is not worn.
(b) Install the front drive clutch sleeve to the center differen-
tial case and check that the front drive clutch sleeve
moves smoothly.

F19279
F19278
F19276
F19277
TR±32
± TRANSFERREAR OUTPUT SHAFT
2970 Author: Date:
2005 SEQUOIA (RM1146U)
(c) Install the output shaft plate washer and output shaft front
needle roller bearing to the output shaft rear.
(d) Install the clutch hub to the output shaft rear.
5. INSTALL CENTER DIFFERENTIAL CASE
(a) Install the center differential case to the output shaft rear.
(b) Install the ball and output shaft spacer No. 2 to the center
differential case.
(c) Using a snap ring expander, install the snap ring.
6. INSPECT DRIVE SPROCKET THRUST CLEARANCE
Using a feeler gauge, measure the thrust clearance of the drive
sprocket.
Standard clearance:
0.15 to 0.24 mm (0.0059 to 0.0094 in.)
Maximum clearance:
0.24 mm (0.0094 in.)
If the clearance exceeds the maximum, replace the drive
sprocket.
7. INSPECT DRIVE SPROCKET RADIAL CLEARANCE
Using a dial indicator, measure the radial clearance of the drive
sprocket.
Standard clearance:
0.01 to 0.06 mm (0.0004 to 0.0024 in.)
Maximum clearance:
0.06 mm (0.0024 in.)
If the clearance exceeds the maximum, replace the drive
sprocket, output shaft rear or needle roller bearing.

TR0CL±02
F19803
Differential Lock Switch
Transfer Actuator Four Wheel Drive Control ECU
2WD/4HI Switch4LO Switch
TR±38
± TRANSFERONE TOUCH 2±4 SELECTOR SYSTEM
2976 Author: Date:
2005 SEQUOIA (RM1146U)
ONE TOUCH 2±4 SELECTOR SYSTEM
LOCATION

TR09T±04
F19317
2WD/4HI Switch
F19318
Differential Lock Switch
± TRANSFERONE TOUCH 2±4 SELECTOR SYSTEM
TR±39
2977 Author: Date:
2005 SEQUOIA (RM1146U)
INSPECTION
NOTICE:

4HI e 4LO: Stop the vehicle and apply the brake, then
first shift the transmission shift lever into the ºNº
position.

Do not operate the four wheel drive control switch
and the differential lock switch at the same time.

Do not change from 2WD to 4WD when vehicle speed
is 62 mph (100 km/h) or more.
1. INSPECT 2WD e 4HI (4WD and differential lock
ºFREEº) SHIFT
(a) Start the engine.
(b) Push the 2WD/4HI switch once.
(c) Check that the 4WD indicator light stays lit after blinking.
(The center differential lock indicator light blinks while be-
ing shifted.)
(d) Push the 2WD/4HI switch once again.
(e) Check that the 4WD indicator light goes off after blinking.
(The center differential lock indicator light blinks while be-
ing shifted.)
2. INSPECT 4HI (4WD and differential lock ºFREEº) e
4HI (4WD and differential lock ºLOCKº) SHIFT
(a) Start the engine.
(b) Push the 2WD/4HI switch once.
(c) Check that the 4WD indicator light stays lit after blinking.
(d) Push the differential lock switch once.
(e) Check that the center differential lock indicator light stays
lit after blinking.
(f) Push the differential lock switch once again.
(g) Check that the center differential lock indicator light goes
off after blinking.
3. INSPECT 4HI (4WD and differential lock ºLOCKº) e
2WD
(a) Start the engine.
(b) Push the 2WD/4HI once.
(c) Check that the 4WD indicator light stays lit after blinking.
(d) Push the differential lock switch once.
(e) Check that the center differential lock indicator light stays
lit after blinking.

F19319
2WD/4HI Switch
F19320
4LO Switch
F19321
Differential Lock Switch
TR±40
± TRANSFERONE TOUCH 2±4 SELECTOR SYSTEM
2978 Author: Date:
2005 SEQUOIA (RM1146U)
(f) Push the 2WD/4HI switch once again.
(g) Check that the 4WD and center differential lock indicator
lights go off after blinking.
4. INSPECT 2WD e 4LO (4WD and differential lock
ºFREEº)
(a) Start the engine.
(b) Push the 4LO switch once.
(c) Check that the 4LO indicator light stays lit after blinking.
(The 4WD and center differential lock indicator lights blink
while shifting.)
(d) Push the 2WD/4HI switch once.
Check that the 4LO indicator light goes off after blinking.
(The 4WD and center differential lock indicator lights blink
while shifting.)
5. INSPECT 4LO (4WD and differential lock ºFREEº) e
4LO (4WD and differential lock ºLOCKº)
(a) Start the engine.
(b) Push the 4LO switch once.
(c) Check that the 4LO indicator light stays lit after blinking.
(d) Push the differential lock switch once.
(e) Check that the center differential lock indicator light stays
lit after blinking.
(f) Push the differential lock switch once again.
(g) Check that the center differential lock indicator light goes
off after blinking.

F19322
4LO Switch
F19323
4LO Switch
± TRANSFERONE TOUCH 2±4 SELECTOR SYSTEM
TR±41
2979 Author: Date:
2005 SEQUOIA (RM1146U)
6. INSPECT 4HI (4WD and differential lock ºFREEº) e
4LO (4WD and differential lock ºFREEº)
(a) Start the engine.
(b) Push the 2WD/4HI switch once.
(c) Check that the 4WD indicator light stays lit after blinking.
(d) Push the 4LO switch once.
(e) Check that the 4WD indicator light goes off and the 4LO
indicator light stays lit after blinking.
(f) Push the 4LO switch once again.
(g) Check that the 4LO indicator light goes off after blinking
and the 4WD indicator light comes on.
7. INSPECT 4HI (4WD and differential lock ºLOCKº) e
4LO (4WD and differential lock ºLOCKº)
(a) Start the engine.
(b) Push the 2WD/4HI switch once.
(c) Check that the 4WD indicator light stays lit after blinking.
(d) Push the differential lock switch once.
(e) Check that the center differential lock indicator light stays
lit after blinking.
(f) Push the 4LO switch once.
(g) Check that the 4WD indicator light goes off and the 4LO
indicator light stays lit after blinking.
(h) Push the 4LO switch once again.
(i) Check that the 4LO indicator light goes off after blinking
and the 4WD indicator light comes on.

F19324
2WD/4HI Switch
F19325
A GND
4LO
CPU 4WD
B TR±42
± TRANSFERONE TOUCH 2±4 SELECTOR SYSTEM
2980 Author: Date:
2005 SEQUOIA (RM1146U)
8. INSPECT 4LO (4WD and differential lock ºLOCKº) "
2WD
(a) Start the engine.
(b) Push the 4LO switch once.
(c) Check that the 4LO indicator light stays lit after blinking.
(d) Push the differential lock switch once.
(e) Check that the center differential lock indicator light stays
lit after blinking.
(f) Push the 2WD/4HI switch once.
(g) Check that the 4LO and center differential lock indicator
lights go off after the 4LO and 4WD indicators are blink-
ing.
9. INSPECT 2WD/4HI, 4LO AND DIFFERENTIAL LOCK
SWITCH CONTINUITY
(a) Remove the instrument panel finish lower panel.
(b) Inspect the continuity between each terminal.
Switch positionTester connectionSpecified condition
Diff. Lock OFFB±8 ± A±10No continuity
Diff. Lock Hold ONB±8 ± A±10Continuity
4LO OFFB±9 ± A±10No continuity
4LO Hold ONB±9 ± A±10Continuity
2WD/4HI OFFB±10 ± A±10No continuity
2WD/4HI Hold ONB±10 ± A±10Continuity
If continuity is not as specified, replace the instrument panel fin-
ish lower panel.

F19340
A
B Four Wheel Drive Control ECU:
Transfer Actuator:
± TRANSFERONE TOUCH 2±4 SELECTOR SYSTEM
TR±43
2981 Author: Date:
2005 SEQUOIA (RM1146U)
10. INSPECT ACTUATOR
NOTICE:
Inspect the actuator with the transfer removed from the vehicle.
(a) Turn the ignition switch to ON.
(b) Check the operating sound produced by four wheel drive control switch operation and the differential
lock switch operation.
If the operating sound cannot be heard, check the four wheel control ECU and the wire harness in the next
step. When the wire harness and four wheel drive control ECU are normal, replace the actuator.
11. INSPECT WIRE HARNESS
(a) Disconnect the actuator connector and four wheel drive
control ECU connector.
(b) Check continuity of the wire harness between the four
wheel drive control ECU and the actuator.
Tester connectionSpecified condition
TM1 (A±2) ± TM1 (B±2)Continuity
TM2 (A±1) ± TM2 (B±1)Continuity
TL1 (A±41) ± TL1 (B±3)Continuity
TL2 (A±40) ± TL2 (B±4)Continuity
TL3 (A±39) ± TL3 (B±5)Continuity
HM2 (A±4) ± HM2 (B±7)Continuity
HM1 (A±3) ± HM1 (B±8)Continuity
P1 (A±10) ± CDL (B±9)Continuity
HL2 (A±42) ± HL2 (B±11)Continuity
HL1 (A±23) ± HL1 (B±12)Continuity
GND (A±7) ± GND (B±6)Continuity
GND (A±7) ± GND (B±10)Continuity
If continuity is not as specified, repair or replace the wire har-
ness.