2001 TOYOTA SEQUOIA differential

SS0PY±05
SS±28
± SERVICE SPECIFICATIONSTRANSFER
170 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Transfer x Transfer adaptor2424518
Engine rear mounting x Transmission6566048
Crossmember x Frame7273053
Engine rear mounting x Crossmember1818513
Heat insulator x Crossmember1616412
Front suspension member bracket x Crossmember3333624
Filler plug x Transfer3737727
Rear propeller shaft x Rear differential8889765
Rear propeller shaft x Transfer8889765
Protector x Transfer1818513
Front propeller shaft x Front differential7475054
Front propeller shaft x Transfer8889765
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x Center exhaust pipe4849035
Transfer case cover x Transfer front case1818413
Case plug x Transfer front case18.619014
Front bearing retainer x Transfer front case11.511 98
Front output shaft companion flange lock nut11 81,20387
Oil pump x Front case7.56966 in.´lbf
Oil separator x Front case7.56966 in.´lbf
Transfer shift actuator x Transfer case rear2020415
Front case x Transfer case rear2828621
Shift shaft stopper1919414
Drain and filler plug3737727
Transfer extension housing x Transfer case rear121229
Rear output shaft companion flange lock nut11 81,20387
Gear shift fork2424518

SS07Z±05
SS±30
± SERVICE SPECIFICATIONSPROPELLER SHAFT
172 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Propeller shaft assembly (2WD)
Propeller shaft x Differential
8889765
Propeller shaft assembly (4WD)
Front propeller shaft x Front differential
Front propeller shaft x Transfer
Rear propeller shaft x Rear differential
Rear propeller shaft x Transfer
74
88
88
88750
897
897
89754
65
65
65

± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS±33
175 Author: Date:
2005 SEQUOIA (RM1146U)
Companion flange vertical runoutMaximum0.10 mm (0.0039 in.)
Companion flange horizontal runoutMaximum0.10 mm (0.0039 in.)
Drive pinion preload (at starting) New bearing
Reused bearing1.2 ± 1.9 N´m (12 ± 19 kgf´cm, 10.4 ± 16.5 in.´lbf)
0.6 ± 1.0 N´m (6 ± 10 kgf´cm, 5.2 ± 8.7 in.´lbf)
Total preload (at starting)Drive pinion preload plus 0.4 ± 0.6 N´m (4 ± 6 kgf´cm, 3.5 ± 5.2
in.´lbf)
Drive pinion to ring gear backlash0.13 ± 0.18 mm (0.0051 ± 0.0071 in.)
Side gear backlash0 ± 0.20 mm (0 ± 0.0079 in.)
Rear oil seal drive in depth4.5 ± 0.3 mm (0.177 ± 0.012 in.)
Side oil seal drive in depth0 mm (0 in.)
Side tube oil seal drive in depth5.5 ± 0.3 mm (0.217 ± 0.012 in.)
0.96 ± 1.04 mm (0.0378 ± 0.0409 in.)
Sid th t h thi k1.06 ± 1.14 mm (0.0417 ± 0.0449 in.)Side gear thrust washer thickness1.16 ± 1.24 mm (0.0457 ± 0.0488 in.)
1.26 ± 1.34 mm (0.0496 ±0.0528 in.)
2.00 ± 2.02 mm (0.0787 ± 0.0795 in.)
2.03 ± 2.05 mm (0.0799 ± 00807 in.)
2.06 ± 2.08 mm (0.0811 ± 0.0819 in.)
2.09 ± 2.11 mm (0.0823 ± 0.0831 in.)
2.12 ± 2.14 mm (0.0835 ± 0.0843 in.)
2.15 ± 2.17 mm (0.0846 ± 0.0854 in.)
Front differential2.18 ± 2.20 mm (0.0858 ± 0.0866 in.)
2.21 ± 2.23 mm (0.0870 ± 0.0878 in.)
2.24 ± 2.26 mm (0.0882 ± 0.0890 in.)
2.27 ± 2.29 mm (0.0894 ± 0.0902 in.)
2.30 ± 2.32 mm (0.0906 ± 0.0913 in.)
2.33 ± 2.35 mm (0.0917 ± 0.0925 in.)
2.36 ± 2.38 mm (0.0929 ± 0.0937 in.)
Side gear bearing adjusting washer thickness2.39 ± 2.41 mm (0.0941 ± 0.0949 in.)Side gear bearing adjusting washer thickness
2.42 ± 2.44 mm (0.0953 ± 0.0961 in.)
2.45 ± 2.47 mm (0.0965 ± 0.0972 in.)
2.48 ± 2.50 mm (0.0976 ± 0.0984 in.)
2.51 ± 2.53 mm (0.0988 ± 0.0996 in.)
2.54 ± 2.56 mm (0.1000 ± 01008 in.)
2.57 ± 2.59 mm (0.1012 ± 0.1020 in.)
2.60 ± 2.62 mm (0.1024 ± 0.1031 in.)
2.63 ± 2.65 mm (0.1035 ± 0.1043 in.)
2.66 ± 2.68 mm (0.1047 ± 0.1055 in.)
2.69 ± 2.71 mm (0.1059 ± 0.1067 in.)
2.72 ± 2.74 mm (0.1071 ± 0.1079 in.)
2.75 ± 2.77 mm (0.1083 ± 0.1091 in.)
2.78 ± 2.80 mm (0.1094 ± 0.1102 in.)

SS±34
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
176 Author: Date:
2005 SEQUOIA (RM1146U)
1.69 ± 1.71 mm (0.0665 ± 0.0673 in.)
1.72 ± 1.74 mm (0.0677 ± 0.0685 in.)
1.75 ± 1.77 mm (0.0689 ± 0.0697 in.)
1.78 ± 1.80 mm (0.0701 ± 0.0709 in.)
1.81 ± 1.83 mm (0.0713 ± 0.0720 in.)
1.84 ± 1.86 mm (0.0724 ± 0.0732 in.)
1.87 ± 1.89 mm (0.0736 ± 0.0744 in.)
1.90 ± 1.92 mm (0.0748 ± 0.0756 in.)
1.93 ± 1.95 mm (0.0760 ± 0.0768 in.)
1.96 ± 1.98 mm (0.0772 ± 0.0780 in.)
D i i i b i dj ti h thi k1.99 ± 2.01 mm (0.0783 ± 0.0791 in.)
F t diff ti l
Drive pinion bearing adjusting washer thickness2.02 ± 2.04 mm (0.0795 ± 0.0803 in.)Front differential2.05 ± 2.07 mm (0.0807 ± 0.0815 in.)
2.08 ± 2.10 mm (0.0819 ± 0.0827 in.)
2.11 ± 2.13 mm (0.0831 ± 0.0839 in.)
2.14 ± 2.16 mm (0.0843 ± 0.0850 in.)
2.17 ± 2.19 mm (0.0854 ± 0.0862 in.)
2.20 ± 2.22 mm (0.0866 ± 0.0874 in.)
2.23 ± 2.25 mm (0.0878 ± 0.0886 in.)
2.26 ± 2.28 mm (0.0890 ± 0.0898 in.)
2.29 ± 2.31 mm (0.0902 ± 0.0909 in.)
2.32 ± 2.34 mm (0.0913 ± 0.0921 in.)
A.D.D. sleeve fork to clutch sleeve clearance0.35 mm (0.0138 in.) or less
Differential case needle bearing press in depth0.3 ± 0.3 mm (0.012 ± 0.012 in.)
Axle shaft bearing backlash Maximum0.6 mm (0.024 in.)
RlhftAxle shaft deviation Maximum0.05 mm (0.0020 in.)Rear axle shaftShaft runoutMaximum2.0 mm (0.079 in.)
Flange runoutMaximum0.05 mm (0.0020 in.)

± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS±35
177 Author: Date:
2005 SEQUOIA (RM1146U)
Companion flange vertical runoutMaximum0.09 mm (0.0035 in.)
Companion flange horizontal runoutMaximum0.09 mm (0.0035 in.)
Drive pinion preload (at starting) New bearing
Reused bearing1.3 ± 1.9 N´m (13 ± 19 kgf´cm, 11.4 ± 16.7 in.´lbf)
0.8 ± 1.1 N´m (8 ± 11kgf´cm, 7.0 ± 9.7 in.´lbf)
Total preload (at starting)Drive pinion preload plus 0.4 ± 0.6 N´m (4 ± 6 kgf´cm, 3.5 ± 5.2
in.´lbf)
Drive pinion to ring gear backlash0.13 ± 0.18 mm (0.0051 ± 0.0071 in.)
Side gear backlash0.05 ± 0.20 mm (0.0020 ± 0.0079 in.)
Ring gear runout Maximum0.05 mm (0.0020 in.)
Differential case runout Maximum0.04 mm (0.0016 in.)
Rear differentialDrive pinion oil seal drive in depth0 mm (0 in.)
1.50 mm (0.0590 in.)
1.55 mm (0.0610 in.)
1.60 mm (0.0630 in.)
1.65 mm (0.0650 in.)
Side gear thrust washer thickness1.70 mm (0.0669 in.)Side gear thrust washer thickness
1.75 mm (0.0689 in.)
1.80 mm (0.0709 in.)
1.85 mm (0.0728 in.)
1.90 mm (0.0748 in.)

SS±36
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
178 Author: Date:
2005 SEQUOIA (RM1146U)
58 2.58 mm (0.1015 in.)
60 2.60 mm (0.1024 in.)
62 2.62 mm (0.1031 in.)
64 2.64 mm (0.1039 in.)
66 2.66 mm (0.1047 in.)
68 2.68 mm (0.1055 in.)
70 2.70 mm (0.1063 in.)
72 2.72 mm (0.1071 in.)
74 2.74 mm (0.1079 in.)
76 2.76 mm (0.1087 in.)
78 2.78 mm (0.1094 in.)
80 2.80 mm (0.1102 in.)
82 2.82 mm (0.1110 in.)
84 2.84 mm (0.1118 in.)
86 2.86 mm (0.1126 in.)
88 2.88 mm (0.1134 in.)
90 2.90 mm (0.1142 in.)
92 2.92 mm (0.1150 in.)
94 2.94 mm (0.1157 in.)
96 2.96 mm (0.1165 in.)
98 2.98 mm (0.1173 in.)
00 3.00 mm (0.1181 in.)
R diff ti lSid b i dj ti h thi k02 3.02 mm (0.1189 in.)Rear differentialSide bearing adjusting washer thickness04 3.04 mm (0.1197 in.)
06 3.06 mm (0.1205 in.)
08 3.08 mm (0.1213 in.)
10 3.10 mm (0.1220 in.)
12 3.12 mm (0.1228 in.)
14 3.14 mm (0.1236 in.)
16 3.16 mm (0.1244 in.)
18 3.18 mm (0.1252 in.)
20 3.20 mm (0.1260 in.)
22 3.22 mm (0.1268 in.)
24 3.24 mm (0.1276 in.)
26 3.26 mm (0.1283 in.)
28 3.28 mm (0.1291 in.)
30 3.30 mm (0.1299 in.)
32 3.32 mm (0.1307 in.)
34 3.34 mm (0.1315 in.)
36 3.36 mm (0.1323 in.)
38 3.38 mm (0.1331 in.)
40 3.40 mm (0.1339 in.)
42 3.42 mm (0.1346 in.)
44 3.44 mm (0.1354 in.)
46 3.46 mm (0.1362 in.)
48 3.48 mm (0.1370 in.)

± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS±37
179 Author: Date:
2005 SEQUOIA (RM1146U)
87 1.87 mm (0.0736 in.)
88 1.88 mm (0.0740 in.)
89 1.89 mm (0.0744 in.)
90 1.90 mm (0.0748 in.)
91 1.91 mm (0.0752 in.)
92 1.92 mm (0.0756 in.)
93 1.93 mm (0.0760 in.)
94 1.94 mm (0.0764 in.)
95 1.95 mm (0.0768 in.)
96 1.96 mm (0.0772 in.)
97 1.97 mm (0.0776 in.)
98 1.98 mm (0.0780 in.)
99 1.99 mm (0.0783 in.)
00 2.00 mm (0.0787 in.)
01 2.01 mm (0.0791 in.)
02 2.02 mm (0.0795 in.)
03 2.03 mm (0.0799 in.)
04 2.04 mm (0.0803 in.)
05 2.05 mm (0.0807 in.)
06 2.06 mm (0.0811 in.)
R diff ti lD i i i b i dj ti h thi k07 2.07 mm (0.0815 in.)Rear differentialDrive pinion bearing adjusting washer thickness08 2.08 mm (0.0819 in.)
09 2.09 mm (0.0823 in.)
10 2.10 mm (0.0827 in.)
11 2.11 mm (0.0831 in.)
12 2.12 mm (0.0835 in.)
13 2.13 mm (0.0839 in.)
14 2.14 mm (0.0843 in.)
15 2.15 mm (0.0846 in.)
16 2.16 mm (0.0850 in.)
17 2.17 mm (0.0854 in.)
18 2.18 mm(0.0858 in.)
19 2.19 mm (0.0862 in.)
20 2.20 mm (0.0866 in.)
21 2.21 mm (0.0870 in.)
22 2.22 mm (0.0874 in.)
23 2.23 mm (0.0878 in.)
24 2.24 mm (0.0882 in.)
25 2.25 mm (0.0886 in.)
26 2.26 mm (0.0890 in.)
27 2.27 mm (0.0894 in.)
28 2.28 mm (0.0898 in.)

SS1KF±04
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
SS±39
181 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
TIRE PRESSURE MONITOR RECEIVER
Tire pressure monitor receiver set bolt7.57666 in.´lbf
TIRE PRESSURE MONITOR VALVE
Tire pressure monitor valve set nut4.04135 in.´lbf
FRONT AXLE
Hub nut11 01,15083
Tie rod end lock nut5556041
Steering knuckle x Brake caliper8082059
Steering knuckle x Dust cover1231,25090
Drive shaft lock nut1818513
Upper suspension arm x Upper ball joint2352,400173
Brake line clamp x Steering knuckle1051,10077
ABS speed sensor x Steering knuckle2828521
ABS speed sensor wire harness clamp x Steering knuckle8.08271 in.´lbf
ABS speed sensor wire harness clamp x Upper suspension arm8.08271 in.´lbf
FRONT DIFFERENTIAL
Drive pinion x companion flangeSee page SA±43
Differential front mounting cushion x Chassis frame1371,400101
Differential rear mounting cushion x Chassis frame8789064
Differential front mounting cushion x Differential1571,60011 6
Differential rear mounting cushion x Differential1081,10080
Ring gear x Differential case9798571
Differential carrier x Differential tube7880058
Differential carrier x Side bearing retainer6970051
Differential x Front propeller shaft7475054
A.D.D. clutch case x Differential7880058
A.D.D. clutch case x Differential tube7880058
A.D.D. actuator x A.D.D. clutch case2121015
Tube with wire harness assembly clamp x Differential carrier131309
Drain plug6566048
Filler plug3940029
FRONT SUSPENSION
Suspension support x Chassis frame6465047
Piston rod x Suspension support2525018
Lower suspension arm x Shock absorber1351,400100
Upper suspension arm x Chassis frame981,00072
Lower suspension arm x Chassis frame1301,32596
Lower suspension arm x Lower ball joint1591,62111 7
Power steering gear Left side nut
Center bolt
Right side bolt and nut130
165
1651,350
1,700
1,70096
122
122
Tie rod end x Lower ball joint9193067
No. 1, No. 2 spring bumper31 (23)315 (235)23 (17)
Lower suspension arm x Stabilizer bar link6970051