2001 TOYOTA SEQUOIA steering wheel

B07270
MA04O±03
B07272
Drive Shaft Boots
B07271
Dust Cover
Z04824
A/T
OK if coolOK if hot
Add if coolAdd if hot
± MAINTENANCECHASSIS
MA±7
54 Author: Date:
2005 SEQUOIA (RM1146U)
CHASSIS
INSPECTION
1. INSPECT STEERING LINKAGE
(a) Check the steering wheel free play (See page SR±9).
(b) Check the steering linkage for looseness or damage.
Check that:

Tie rod ends do not have excessive play.

Dust seals are not damaged.

Boot clamps are not loose.
2. INSPECT SRS AIRBAG (See page RS±3)
3. INSPECT STEERING GEAR HOUSING OIL
Check the steering gear housing for oil leaks.
If leakage is found, check the cause and repair.
4. 4WD:
INSPECT DRIVE SHAFT BOOTS
Inspect the drive shaft boots for clamp looseness, grease leak-
age or damage.
5. INSPECT BALL JOINTS AND DUST COVERS
(a) Inspect the ball joints for excessive looseness.
(b) Inspect the dust cover for damage.
6. 2WD:
CHECK OIL LEVEL IN AUTOMATIC TRANSMISSION
AND DIFFERENTIAL
(a) Automatic transmission:
Check that the fluid level is in the ºHOTº range at the nor-
mal operating temperature (70 ± 80°C or 158 ± 176°F)
and add as necessary.
NOTICE:
Do not overfill.
Transmission fluid (A/T): See page
DI±524

B02100
± MAINTENANCECHASSIS
MA±11
58 Author: Date:
2005 SEQUOIA (RM1146U)

Leaf spring U±bolt mounting nuts
Torque: 133 N´m (1,350 kgf´cm, 98 ft´lbf )
(b) Under Severe Conditions:
In addition to the above maintenance items, check for
loose or missing bolts and nuts on the following.

Steering system

Drive train

Suspension system

Fuel tank mounts

Engine mounts, etc.
14. FINAL INSPECTION
(a) Check operation of body parts:

Hood:

Auxiliary catch operates properly

Hood locks securely when closed

Doors:

Door locks operate properly

Doors close properly

Seats:

Seat adjusts easily and locks securely in any
positions

Seat backs lock securely at any angle

Fold±down seat backs lock securely
(b) Road test:

Engine and chassis parts do not have abnormal
noises.

Vehicle does not wander or pull to one side.

Brakes work properly and do not drag.
(c) Be sure to deliver a clean vehicle and especially check:

Steering wheel

Shift lever knob

All switch knobs

Door handles

Seats

PP42S±01
PP±36
± PREPARATIONTRANSFER
94 Author: Date:
2005 SEQUOIA (RM1146U)
TRANSFER
SST (Special Service Tools)
09223±15020Oil Seal & Bearing ReplacerPLANETARY GEAR
09223±46011Crankshaft Front Oil Seal
ReplacerTRANSFER ASSEMBLY
09316±60011Transmission & Transfer Bearing
ReplacerREAR OUTPUT SHAFT
DRIVEN SPROCKET
TRANSFER ASSEMBLY
(09316±00011)Replacer PipeREAR OUTPUT SHAFT
TRANSFER ASSEMBLY
(09316±00031)Replacer ºBºDRIVEN SPROCKET
(09316±00071)Replacer ºFºREAR OUTPUT SHAFT
09330±00021Companion Flange Holding ToolTRANSFER ASSEMBLY
09515±30010Rear Wheel Bearing ReplacerPLANETARY GEAR
09554±30011Differential Oil Seal ReplacerPLANETARY GEAR
09555±55010Differential Drive Pinion
Bearing ReplacerPLANETARY GEAR
REAR OUTPUT SHAFT
DRIVEN SPROCKET
09612±65014Steering Worm Bearing PullerPLANETARY GEAR
(09612±01030)Claw ºCºPLANETARY GEAR

PP0O1±21
PP±72
± PREPARATIONBODY ELECTRICAL
130 Author: Date:
2005 SEQUOIA (RM1146U)
RECOMMENDED TOOLS
09041±00030Torx Driver T30 .For removing and installing
steering wheel pad
09042±00010Torx Socket T30 .For removing and installing
steering wheel pad
09082±00040TOYOTA Electrical Tester.

SS±32
± SERVICE SPECIFICATIONSSUSPENSION AND AXLE
174 Author: Date:
2005 SEQUOIA (RM1146U)
CamberRight±left error: 30' (0.5°) or less
UCK35L±GKBSKA0°08' ± 45' (0.14° ± 0.75°)
UCK35L±GKBLKA0°06' ± 45' (0.10° ± 0.75°)
UCK45L±GKBSKA0°17' ± 45' (0.28° ± 0.75°)
UCK45L±GKBLKA0°16' ± 45' (0.26° ± 0.75°)
Caster (Except air suspension models) Right±left error: 30' (0.5°) or less
UCK35L±GKBSKA
Tire size: P245/70R16
Tire size: P265/70R16 and P265/65R17
2°56' ± 45' (2.93° ± 0.75°)
2°59' ± 45' (2.98° ± 0.75°)
UCK35L±GKBLKA3°02' ± 45' (3.04° ± 0.75°)
UCK45L±GKBSKA2°36' ± 45' (2.60° ± 0.75°)
UCK45L±GKBLKA2°38' ± 45' (2.64° ± 0.75°)
Caster (Air suspension models) Right±left error: 30' (0.5°) or less
UCK35L±GKBSKA
Tire size: P245/70R16
Tire size: P265/70R16 and P265/65R17
3°17' ± 45' (3.28° ± 0.75°)
3°20' ± 45' (3.33° ± 0.75°)
UCK35L±GKBLKA3°21' ± 45' (3.35° ± 0.75°)
UCK45L±GKBSKA2°55' ± 45' (2.91° ± 0.75°)
UCK45L±GKBLKA2°56' ± 45' (2.93° ± 0.75°)
Steering axis inclination Right±left error: 30' (0.5°) or less
Front wheel
AlignmentUCK35L±GKBSKA10°14' ± 45' (10.24° ± 0.75°)AlignmentUCK35L±GKBLKA10°16' ± 45' (10.27° ± 0.75°)
UCK45L±GKBSKA10°05' ± 45' (10.09° ± 0.75°)
UCK45L±GKBLKA10°07' ± 45' (10.11° ± 0.75°)
Toe±in (total) Rack end length difference: 1.5 mm (0.059 in.) or less
UCK35L±GKBSKA
Tire size: P245/70R16
Tire size: P265/70R16 and P265/65R17
Tire size: P265/65R17 (Air suspension models)
0°05' ± 0°09' (0.09° ± 0.15°, 1.19 ± 2 mm (0.05 ± 0.08 in.)
0°05' ± 0°09' (0.09° ± 0.15°, 1.29 ± 2 mm (0.05 ± 0.08 in.)
0°05' ± 0°09' (0.09° ± 0.15°, 1.28 ± 2 mm (0.05 ± 0.08 in.)
UCK35L±GKBLKA0°05' ± 0°09' (0.08° ± 0.15°, 1.15 ± 2 mm (0.05 ± 0.08 in.)
UCK45L±GKBSKA
Tire size: P265/70R16 (Air suspension models)0°05' ± 0°09' (0.08° ± 0.15°, 1.08 ± 2 mm (0.04 ± 0.08 in.)
0°05' ± 0°09' (0.08° ± 0.15°, 1.07 ± 2 mm (0.04 ± 0.08 in.)
UCK45L±GKBLKA0°04' ± 0°09' (0.07° ± 0.15°, 0.99 ± 2 mm (0.04 ± 0.08 in.)
UCK35L±GKSSKAInside wheel
Outside wheel: Reference
Outside wheel (Air suspension models): Reference-35°24' (-35.40°)
32°08' (32.13°)
31°54' (31.90°)
UCK35L±GKSLKAInside wheel
Outside wheel: Reference-35°22' (-35.36°)
32°07' (32.12°)
UCK45L±GKSSKAInside wheel
Outside wheel: Reference-35°37' (-35.61°)
32°17' (32.28°)
UCK45L±GKSLKAInside wheel
Outside wheel: Reference-35°35' (-35.59°)
32°16' (32.26°)
Front drive shaftFront drive shaft length523.5 ± 2.0 mm (20.610 ± 0.079 in.)
Upper ball joint turning torque0.7 ± 4.4 N´m (7 ± 45 kgf´cm, 6 ± 39 in.´lbf)
Ft iLower ball joint excessive play Maximum0.5 mm (0.020 in.)Front suspensionLower ball joint turning torque1.0 ± 6.5 N´m (10 ± 66 kgf´cm, 9 ± 56 in.´lbf)
Stabilizer bar link ball joint turning toque0.05 ± 2.0 N´m (0.5 ± 20 kgf´cm, 0.4 ± 17 in.´lbf)

SS08W±04
SS±44
± SERVICE SPECIFICATIONSSTEERING
186 Author: Date:
2005 SEQUOIA (RM1146U)
STEERING
SERVICE DATA
POWER STEERING FLUID
Oil level rise Maximum5 mm (0.20 in.)
Oil pressure at idle speed with valve closed Minimum8,336 kPa (85 kgf/cm2, 1,209 psi)
STEERING WHEEL
Steering wheel freeplayMaximum30 mm (1.18 in.)
Steering effort at idle speedReference:4.9 N´m (50 kgf´cm, 43 in.´lbf)
PS VANE PUMP
Pump shaft and front housing bushing oil clearance STD0.03±0.05 mm (0.0012±0.0020 in.)
Pump shaft and front housing bushing oil clearanceMaximum0.07 mm (0.0028 in.)
Vane plate heightMinimum8.6 mm (0.339 in.)
Vane plate thickness Minimum1.397 mm (0.0550 in.)
Vane plate lengthMinimum14.991 mm (0.5902 in.)
Vane plate and pump rotor groove clearanceMaximum0.033 mm (0.0013 in.)
Vane plate length Pump rotor and cam ring mark
None14.999±15.001 mm (0.59051±0.59059 in.)
114.997±14.999 mm (0.59043±0.59051 in.)
214.995±14.997 mm (0.59035±0.59043 in.)
314.993±14.995 mm (0.59027±0.59035 in.)
414.991±14.993 mm (0.59020±0.59027 in.)
Flow control valve spring length Minimum33.2 mm (1.307 in.)
Pump rotating torqueMaximum0.28 N´m (2.8 kgf´cm, 2.4 in.´lbf) or less
PS GEAR
Steering rack runout Maximum0.03 mm (0.0118 in.)
Total preload Turning1.2±1.6 N´m (12±16 kgf´cm, 10.4±13.9 in.´lbf)

SS08X±05
± SERVICE SPECIFICATIONSSTEERING
SS±45
187 Author: Date:
2005 SEQUOIA (RM1146U)
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
TILT STEERING COLUMN
Steering wheel pad set screw (Torx screw)8.89078 in.´lbf
Steering wheel set nut5051037
Control valve shaft x No. 2 intermediate shaft assembly3536026
No. 2 intermediate shaft assembly x Sliding yoke3536026
No. 2 universal joint assembly x Sliding yoke3536026
No. 2 universal joint assembly x Main shaft assembly3536026
Steering column assembly set nut2626019
Column hole cover No. 2 set bolt8.08271 in.´lbf
Shift lever set bolt1818013
Shift lever housing x Column tube assembly121209
Turn signal bracket x Steering column housing7.57565 in.´lbf
Tilt lever lock shaft9.09078 in.´lbf
PS VANE PUMP
Union bolt x Pressure feed tube46.547534
PS vane pump assembly set stud bolt2222016
PS vane pump assembly set bolt and nut4445033
Suction port union set bolt131309
Pressure port union8385061
Front housing x Rear housing2424017
PS GEAR
Turn pressure tube union nut13 (15)135 (150)10 (11)
Tie rod end lock nut5556041
Rack x Rack end76 (103)770 (1,050)56 (76)
Rack guide spring cap lock nut44 (59)450 (600)32 (43)
Rack housing cap5960043
Self±locking nut2525018
Control valve housing set bolt1818513
PS gear assembly set bolt1651,700123
PS gear assembly set bolt and nut1301,35096
Bracket x Body Bolt and nut1651,700123
Bracket x Body Stud bolt2020015
Pressure feed and return tubes x Control valve housing22 (25)227 (250)16 (18)
No. 2 intermediate shaft assembly x No. 2 universal joint assembly3536026
Control valve shaft x No. 2 intermediate shaft assembly3536026
Tie rod end x Lower arm9193067
( ): For use without SST

SS061±77
SS±46
± SERVICE SPECIFICATIONSSUPPLEMENTAL RESTRAINT SYSTEM
188 Author: Date:
2005 SEQUOIA (RM1146U)
SUPPLEMENTAL RESTRAINT SYSTEM
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Steering wheel set nut5051037
Steering wheel pad set screw (Torx screw)8.89078 in.´lbf
Front passenger airbag assembly x Instrument panel5.05144 in.´lbf
Front passenger airbag assembly x Instrument panel reinforcement2020415
Front seat x Body3737727
Front seat inner belt x Front seat4142831
Seatback cover x Seatback frame5.55649 in.´lbf
Armrest x Seatback frame3737727
Cutain shield airbag assembly x Body9.81007
Airbag senaor assembly x Body17.517913
Front airbag sensor x Body17.517913
Side airbag sensor assembly x Body17.517913
Curtain shield airbag sensor assembly x Body17.517913
Seat position sensor assembly x Body8.08271 in.´lbf