2001 TOYOTA AVALON stop start

B01154

Snap Ring
Starter Housing
Starter Clutch
Compression Spring
Clutch Shaft
Starter Housing and
Clutch Assembly
Idler Gear
Bearing Stop Collar
Pinion Gear
Compression Spring
Spring Retainer
Steel Ball
Return
Spring

Front Bearing
Armature

O-Ring
Field Frame
(Field Coil)
End Cover Brush Holder
Rear Bearing

Dust Protector

Non-reusable part
Magnetic Switch
Assembly

O-Ring
- STARTINGSTARTER
ST-3
1256 Author
: Date
:
2001 AVALON (RM808U)

ST04R-03
B01224
B01225
B01226
B01227
Stop Collar
Pinion Gear
Compression
Spring
B01228
- STARTINGSTARTER
ST-1 1
1264 Author
: Date
:
2001 AVALON (RM808U)
REPLACEMENT
1. REPLACE CLUTCH ASSEMBLY
(a) Disassemble the starter housing and the clutch assembly.
(1) Mount a brass bar in a vice, and install the starter
housing and clutch assembly to the brass bar.
(2) Push down the pinion gear.
(3) Using a plastic-faced hammer, tap down the stop
collar.
(4) Using a screwdriver, pry out the snap ring.
(5) Remove the stop collar, pinion gear and compres-
sion spring.
(6) Push down the starter housing, and remove the
spring retainer.
(7) Remove the starter clutch from the starter housing.
(8) Remove the clutch shaft and compression spring
from the starter clutch.

B01229
Starter Housing
Starter
ClutchCompression
Spring
Clutch
Shaft
B01230
B01231B01670
Stop
Collar
Pinion
Gear
Compression
SpringSpring
Retainer
B01232
B01233
ST-12
- STARTINGSTARTER
1265 Author
: Date
:
2001 AVALON (RM808U)
(b) Assemble the starter housing and the clutch assembly.
(1) Install the compression spring and clutch shaft to
the starter clutch.
(2) Install the starter clutch to the starter housing.
(3) Mount a brass bar in a vice, install the starter hous-
ing and clutch assembly to the brass bar.
(4) Push down the starter housing, and install the
spring retainer, compression spring, pinion gear
and stop collar.
(5) Push down the pinion gear.
(6) Using snap ring pliers, install a new snap ring.
(7) Using pliers, compress the snap ring.
(8) Check that the snap ring fits correctly.

B01165
P10595
SST
P10596
Upward
DownwardSST
P10593
P10594
- STARTINGSTARTER
ST-13
1266 Author
: Date
:
2001 AVALON (RM808U)
(9) Remove the starter housing and clutch assembly
from the brass bar.
(10) Using a plastic-faced hammer, tap the clutch shaft
and install the stop collar onto the snap ring.
2. REPLACE FRONT BEARING
(a) Using SST, remove the bearing.
SST 09286-4601 1
(b) Using SST and a press, press in a new bearing.
NOTICE:
Be careful of the bearing installation direction.
SST 09820-00030
3. REPLACE REAR BEARING
(a) Using SST, remove the bearing.
SST 09286-4601 1
(b) Using a press, press in a new bearing.

SR0EE-03
R11741
Normal Abnormal SR-4
- STEERINGPOWER STEERING FLUID
1467 Author
: Date
:
2001 AVALON (RM808U)
POWER STEERING FLUID
BLEEDING
1. CHECK FLUID LEVEL (See page SR-5)
2. JACK UP FRONT OF VEHICLE AND SUPPORT IT
WITH STANDS
3. TURN STEERING WHEEL
With the engine stopped, turn the steering wheel slowly from
lock to lock several times.
4. LOWER VEHICLE
5. START ENGINE
Run the engine at idle for a few minutes.
6. TURN STEERING WHEEL
(a) With the engine idling, turn the steering wheel to left or
right full lock position and keep it there for 2-3 seconds,
then turn the steering wheel to the opposite full lock posi-
tion and keep it there for 2-3 seconds.
(b) Repeat (a) several times.
7. STOP ENGINE
8. CHECK FOR FOAMING OR EMULSIFICATION
If the system has to be bled twice specifically because of foam-
ing or emulsification, check for fluid leaks in the system.
9. CHECK FLUID LEVEL (See page SR-5)

R11740
HOT
COLD
SR0EF-04
R11741
Normal Abnormal
R11786Engine Idling
Engine Stopped 5 mm (0.20 in.)
or less
- STEERINGPOWER STEERING FLUID
SR-5
1468 Author
: Date
:
2001 AVALON (RM808U)
INSPECTION
1. CHECK FLUID LEVEL
(a) Keep the vehicle level.
(b) With the engine stopped, check the fluid level in the oil
reservoir.
If necessary, add fluid.
Fluid: ATF DEXRON® II or III
HINT:
Check that the fluid level is within the HOT LEVEL range on the
reservoir. If the fluid is cold, check that it is within the COLD
LEVEL range.
(c) Start the engine and run it at idle.
(d) Turn the steering wheel from lock to lock several times to
boost fluid temperature.
Fluid temperature: 80°C (176°F)
(e) Check for foaming or emulsification.
If there is foaming or emulsification, bleed power steering sys-
tem (See page SR-4).
(f) With the engine idling, measure the fluid level in the oil
reservoir.
(g) Stop the engine.
(h) Wait a few minutes and remeasure the fluid level in the oil
reservoir.
Maximum fluid level rise: 5 mm (0.20 in.)
If a problem is found, bleed power steering system (See page
SR-4).
(i) Check the fluid level.

F08857
SR0EG-05
F08858
SR-8
- STEERINGSTEERING WHEEL
1471 Author
: Date
:
2001 AVALON (RM808U)
STEERING WHEEL
INSPECTION
1. CHECK STEERING WHEEL FREEPLAY
(a) Stop the vehicle and face the tires straight ahead.
(b) Rock the steering wheel gently up and down with a finger
lightly, check the steering wheel freeplay.
Maximum freeplay: 30 mm (1.18 in.)
2. CHECK STEERING EFFORT
(a) Center the steering wheel.
(b) Remove the steering wheel pad (See page SR-12).
(c) Start the engine and run it at idle.
(d) Measure the steering effort in both directions.
Steering effort (Reference)
5.9 N´m (60 kgf´cm, 52 in.´lbf)
HINT:
Take the tire type, pressure and contact surface into consider-
ation before making your diagnosis.
(e) Torque the steering wheel set nut.
Torque: 50 N´m (510 kgf´cm, 37 ft´lbf)
(f) Install the steering wheel pad (See page SR-22).