AB0163
Wire Harness
Diameter
Stripped Wire Harness Section
- SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG ASSEMBLY (Power Adjuster Type)
RS-47
1567 Author: Date:
2001 AVALON (RM808U)
HINT:
The airbag deploys simultaneously as the LED of SST activa-
tion switch lights up.
2. DEPLOYMENT WHEN DISPOSING OF SIDE AIRBAG
ASSEMBLY
NOTICE:
When disposing of the side airbag assembly only,
never use the customer's vehicle to deploy the air-
bag.
Be sure to follow the procedure given below when de-
ploying the airbag.
HINT:
Have a battery ready as the power source to deploy the airbag.
(a) Remove the seatback assembly (See page RS-42).
(b) Remove the side airbag assembly from the seatback as-
sembly.
(1) Remove the hog rings.
(2) Release the seatback cover hook from the seat-
back frame.
(3) Remove the 2 bolts and side airbag assembly.
CAUTION:
When storing the side airbag assembly, keep the upper sur-
face of the airbag deployment side facing upward.
(c) Using a service-purpose wire harness, tie down the side
airbag assembly to the tire.
Wire harness: Stripped wire harness section
1.25 mm
2
or more (0.0019 in2. or more)
CAUTION:
If a wire harness which is too thin or some other thing is
used to tie down the side airbag assembly, it may be
snapped by the shock when the airbag is deployed. This is
highly dangerous. Always use a wire harness for vehicle
use which is at least 1.25 mm
2 (0.0019 in2.).
HINT:
To calculate the square of the stripped wire harness section-
Square = 3.14 x (Diameter)
2 divided by 4
H01336
Tires
(5 or More)
R05403
H0133710 m (33 ft) or more SSTBattery
Side Airbag
Assembly
H00544
- SUPPLEMENTAL RESTRAINT SYSTEMSIDE AIRBAG ASSEMBLY (Power Adjuster Type)
RS-49
1569 Author: Date:
2001 AVALON (RM808U)
(e) Place the tires.
(1) Place at least 2 tires under the tire to which the side
airbag assembly is tied.
(2) Place at least 2 tires over the tire to which the side
airbag assembly is tied. The top tire should have the
wheel installed.
(3) Tie the tires together with 2 wire harness.
CAUTION:
Make sure that the wire harness are tight. It is very danger-
ous when loose wire harness results in the tires coming
free due to the shock from the airbag deploying.
HINT:
Place the SST connector and wire harness inside tires. Secure
at least 1 m (3 ft) of slack for the wire harness.
(f) Install the SST.
Connect the connectors of the 2 SST to the side airbag
assembly connector.
SST 09082-00700, 09082-00750
NOTICE:
To avoid damaging the SST connector and wire harness,
do not lock the secondary lock of the twin lock. Also, se-
cure some slack for the SST wire harness inside the tire.
(g) Deploy the airbag.
(1) Connect the SST red clip to the battery positive (+)
terminal and the black clip to the battery negative
(-) terminal.
(2) Check that no one is within 10 m (33 ft) area around
the tire which the side airbag assembly is tied to.
(3) Press the SST activation switch and deploy the air-
bag.
HINT:
The airbag deploys simultaneously as the LED of the SST ac-
tivation switch lights up.
(h) Dispose of the side airbag assembly.
CAUTION:
The side airbag assembly is very hot when the airbag
is deployed, so leave it alone for at least 30 minutes
after deployment.
Use gloves and safety glasses when handling a side
airbag assembly with the deployed airbag.
Do not apply water etc. to a side airbag assembly with
the deployed airbag.
H11969
H11882
Floor Shift:
Column Shift:
H11883
H11884
RS-4
- SUPPLEMENTAL RESTRAINT SYSTEMSRS AIRBAG
1524 Author: Date:
2001 AVALON (RM808U)
6. SRS WARNING LIGHT
The SRS warning light is located on the accessory meter. It
goes on to alert the driver of trouble in the system when a mal-
function is detected in the airbag sensor assembly self-diagno-
sis. In normal operation conditions when the ignition switch is
turned to the ACC or ON position, the light goes on for about 6
seconds and then goes off.
7. AIRBAG SENSOR ASSEMBLY
The airbag sensor assembly is mounted on the floor inside the
lower center finish panel. The airbag sensor assembly consists
of an airbag sensor, safing sensor, diagnosis circuit, ignition
control, drive circuit, etc. It receives signals from the airbag sen-
sor, front airbag sensor, side airbag sensor assembly and door
side airbag assembly and judges whether the SRS must be ac-
tivated or not. The airbag sensor assembly cannot be disas-
sembled.
8. FRONT AIRBAG SENSOR
The front airbag sensor is mounted inside each of the side
members. The sensor unit is a mechanical type. When the sen-
sor detects deceleration force above a predetermined limit,
contact is made in the sensor, sending a signal to the airbag
sensor assembly. The front airbag sensor cannot be disas-
sembled.
9. SIDE AIRBAG SENSOR ASSEMBLY
The side airbag sensor assembly is mounted in the LH and RH
center pillars. The side airbag sensor assembly consists of a lat-
eral deceleration sensor, safing sensor, diagnosis circuit, etc.
It sends signals to the airbag sensor assembly to judge whether
the SRS side airbag must be activated or not. The side airbag
sensor assembly cannot be disassembled.
R12076Airbag Sensor AssemblyDisconnection
Detection
PinSRS
Warning
Light
H01315
Terminal for Diagnosis
Disconnection Detection Pin Half ConnectionComplete Connection
Terminal for
Diagnosis
- SUPPLEMENTAL RESTRAINT SYSTEMSRS AIRBAG
RS-7
1527 Author: Date:
2001 AVALON (RM808U)
HINT:
The type of connector is shown in the diagram on the previous
page.
(3) Electrical Connection Check Mechanism
This mechanism electrically checks that connectors
are connected correctly and completely. The electri-
cal connection check mechanism is designed so
that the disconnection detection pin connects with
the diagnosis terminals when the connector hous-
ing lock is locked.
HINT:
The illustration shows connectors º1º, º2º and º3º in step 10.
H01581
Outer
H01582
Lock of connector is released
Disconnection is completed
H01583
Outer
Outer
- SUPPLEMENTAL RESTRAINT SYSTEMSRS AIRBAG
RS-9
1529 Author: Date:
2001 AVALON (RM808U)
11. DISCONNECTION OF CONNECTORS FOR FRONT
AIRBAG SENSOR AND SIDE AIRBAG SENSOR
(a) While holding both flank sides of the outer, slide the outer
to the direction shown by an arrow.
(b) Lock of the connectors is released, then disconnect the
connectors.
HINT:
Be sure to hold both flank sides of the outer. If holding the top
and bottom sides, it will obstruct disconnection.
12. CONNECTION OF CONNECTORS FOR FRONT AIR-
BAG SENSOR AND SIDE AIRBAG SENSOR
(a) Align the male connector (of the side of sensor) and fe-
male connector in the same direction as shown in the il-
lustration and fit in them without rubbing.
(b) As they are fitted in, the outer slides rearward. Press it un-
til the outer returns to its original position again.
If fitting stops half way, connectors will separate.
(c) Be sure to insert until they are locked. After fitting in, pull
them slightly to check that they are locked (When locked,
make sure that the outer returns to its original position and
sound at the time of fitting in can be heard.).
H01586
Slider
Disconnection is completed Slider
- SUPPLEMENTAL RESTRAINT SYSTEMSRS AIRBAG
RS-1 1
1531 Author: Date:
2001 AVALON (RM808U)
(a) Align a lock part of male connector and a slider of female
connector in the same direction as shown in the illustra-
tion, fit in them without rubbing.
(b) Be sure to insert until they are locked. After fitting in pull
them slightly to check that they are locked. (When locked,
make sure that the outer returns to its original position and
sound at the time of fitting in can be heard.)
HINT:
As the slider slides, do not touch it.
Be careful not to deform the release board. If the release
board is deformed, replace it with a new one.
15. DISCONNECTION OF CONNECTORS FOR STEERING
WHEEL PAD (with AIRBAG) AND FRONT PAS-
SENGER AIRBAG ASSEMBLY
(a) Place a finger on the slider.
(b) Slide the slider to release lock.
(c) Disconnect the connector.
H01587
Slider
Slider
RS-12
- SUPPLEMENTAL RESTRAINT SYSTEMSRS AIRBAG
1532 Author: Date:
2001 AVALON (RM808U)
16. CONNECTION OF CONNECTORS FOR STEERING
WHEEL PAD (with AIRBAG) AND FRONT PAS-
SENGER AIRBAG ASSEMBLY
(a) Align a lock part of male connector and a slider of female
connector in the same direction as shown in the illustra-
tion, fit in them without rubbing.
(b) Be sure to insert until they are locked. After fitting in pull
them slightly to check that they are locked. (When locked,
make sure that the outer returns to its original position and
sound at the time of fitting in can be heard.)
HINT:
As the slider slides, do not touch it.
Be careful not to deform the release board. If the release
board is deformed, replace it with a new one.
RS01Y-34
- SUPPLEMENTAL RESTRAINT SYSTEMSRS AIRBAG
RS-1
1521 Author: Date:
2001 AVALON (RM808U)
SRS AIRBAG
PRECAUTION
CAUTION:
The AVALON is equipped with SRS, which comprises a driver airbag, front passenger airbag
and side airbag. Failure to carry out service operations in the correct sequence could cause
the SRS to unexpectedly deploy during servicing, possibly leading to a serious accident. Fur-
ther, if a mistake is made in servicing the SRS, it is possible that the SRS may fail to operate
when required. Before performing servicing (including removal or installation of parts, inspec-
tion or replacement), be sure to read the following items carefully, then follow the correct proce-
dures described in the repair manual.
Work must be started 90 seconds after the ignition switch is turned to the ºLOCKº position and
the negative (-) terminal cable is disconnected from the battery.
(The SRS is equipped with a back-up power source so that if work is started within 90 seconds
from disconnecting the negative (-) terminal cable of the battery, the SRS may be deployed.)
Do not expose the steering wheel pad, front passenger airbag assembly, side airbag assembly,
airbag sensor assembly, front airbag sensor or side airbag sensor assembly directly to hot air
or flames.
NOTICE:
Malfunction symptoms of the SRS are difficult to confirm, so the DTCs become the most impor-
tant source of information when troubleshooting. When troubleshooting the SRS, always in-
spect the DTCs before disconnecting the battery.
Even in cases of a minor collision where the SRS does not deploy, the steering wheel pad, front
passenger airbag assembly, side airbag assembly, airbag sensor assembly, front airbag sen-
sor and side airbag sensor assembly should be inspected.
(See page RS-15, RS-30, RS-44, RS-57, RS-64, RS-69, RS-74 and RS-79)
Before repairs, remove the airbag sensor if shocks are likely to be applied to the sensor during
repairs.
Never use SRS parts from another vehicle. When replacing parts, replace them with new parts.
Never disassemble and repair the steering wheel pad, front passenger airbag assembly, side
airbag assembly, airbag sensor assembly, front airbag sensor or side airbag sensor assembly
in order to reuse it.
If the steering wheel pad, front passenger airbag assembly, side airbag assembly, airbag sen-
sor assembly, front airbag sensor or side airbag sensor assembly has been dropped, or if there
are cracks, dents or other defects in the case, bracket or connector, replace it with new one.
Use a volt/ohmmeter with high impedance (10 kW/V minimum) for troubleshooting the system's
electrical circuits.
Information labels are attached to the periphery of the SRS components. Follow the instruc-
tions on the notices.
After work on the SRS is completed, perform the SRS warning light check (See page DI-349).
When the negative (-) terminal cable is disconnected from the battery, the memory of the clock
and audio system will be canceled. So before starting work, make a record of the contents mem-
orized in the audio memory system. When work is finished, reset the audio systems as they
were before and adjust the clock. This vehicle has power seat which are all equipped with
memory function. However, it is not possible to make a record of the memory contents. So when
the work is finished, it will be necessary to explain this fact to the customer, and ask the custom-
er to adjust the features and reset the memory. To avoid erasing the memory in each memory
system, never use a back- up power supply from outside the vehicle.