Page 1494 of 1897
PP0AZ-04
- PREPARATIONBODY
PP-59
109 Author: Date:
2001 AVALON (RM808U)
EQUIPMENT
Clip remover
Torque wrench
Hog ring pliers
TapeTo avoid surface damage
Adhesive tapeTo avoid surface damage
Double-stick tape
Adhesive
Cleaner
Shop rag
Knife
Sealer gun
Brush
Putty spatula
Glass plate or similar object
Wooden block or similar object
Heat light
Piano wire
Tire Width: 185 mm (7.28 in.) Inner diam: 360 mm (14.17 in.)Seat belt pretensioner
Tire with disk wheel Width: 185 mm (7.28 in.)
Inner diam: 360 mm (14.17 in.)Seat belt pretensioner
Vinyl bagSeat belt pretensioner
Page 1536 of 1897
PP0RM-04
PP-8
- PREPARATIONSFI
58 Author: Date:
2001 AVALON (RM808U)
SFI
SST (Special Service Tools)
09023-12700Union Nut Wrench 17mm
09268-41047Injection Measuring Tool Set
(09268-41300)ClampInjector
09268-45014EFI Fuel Pressure Gauge
09817-1601 1Back-up Light Switch ToolKnock sensor
09842-30070Wiring ºFº EFI Inspection
09843-18020Diagnosis Check Wire
Page 1553 of 1897
SS05U-04
- SERVICE SPECIFICATIONSBODY ELECTRICAL
SS-35
151 Author: Date:
2001 AVALON (RM808U)
BODY ELECTRICAL
SERVICE DATA
AUTOMATIC LIGHT CONTROL SENSOR
(Connector disconnected)
1 - Ground Ignition switch LOCK or ACC)No voltage
1 - Ground (Ignition switch ON)Battery positive voltage
4 - Ground Ignition switch LOCK or ACC)No voltage
4 - Ground (Ignition switch ON)5.2 - 9.0V
SPEEDOMETER (ON-VEHICLE)
USA:
Standard indication (mph)Allowable range (mph)
2018 - 24
4038 - 44
6056 - 66
8078 - 88
10098 - 110
120118 - 132
CANADA:
Standard indication (km/h)Allowable range (km/h)
2017 - 24
4038 - 46
6057.5 - 67
8077 - 88
10096 - 109
120115 - 130
140134 - 151.5
160153 - 173
TACHOMETER (ON-VEHICLE)/ DC 13.5 V 25 °C at (77 °F)
Standard indicationAllowable range
700630 - 770
1,000900 - 1,100
2,0001,850 - 2,150
3,0002,800 - 3,200
4,0003,800 - 4,200
5,0004,800 - 5,200
6,0005,750 - 6,250
7,0006,700 - 7,300
FUEL RECEIVER GAUGE
A - BApprox. 250 W
C - DApprox. 250 W
FUEL SENDER GAUGE
Float position mm (in.)Resistance (W)
F: Approx. 91.1 (1.36) ± 3.0 (0.12)Approx. 2.0±1.0
1/2: Approx. 34.1 (2.06) ± 3.0 (0.12)Approx. 26.1±3.0
E: Approx. 30.8 (5.31) ± 3.0 (0.12)Approx. 48.7±1.0
Page 1554 of 1897
SS-36
- SERVICE SPECIFICATIONSBODY ELECTRICAL
152 Author: Date:
2001 AVALON (RM808U) ENGINE COOLANT TEMPERATURE SENDER GAUGE (Resistance)
Temperature °C (°F)Resistance (W)
A - BApprox. 250 W
C - DApprox. 250 W
LIGHT FAILURE RELAY (Wire Harness Side)
3 - Ground (Light control switch OFF)No voltage
3 - Ground (Light control switch TAIL or HEAD)Battery positive voltage
4 - Ground (Ignition switch LOCK or ACC)No voltage
4 - Ground (Ignition switch ON)Battery positive voltage
7 - Ground (Stop light switch OFF)No voltage
7 - Ground (Stop light switch ON)Battery positive voltage
8 - Ground (Ignition switch LOCK or ACC)No voltage
8 - Ground (Ignition switch ON)Battery positive voltage
SLIDING ROOF CONTROL RELAY AND SWITCH (Wire Harness Side)
8 - Ground (Ignition switch LOCK or ACC)* No voltage
8 - Ground (Ignition switch ON)Battery positive voltage
5 - Ground (Constant)Battery positive voltage
*: Exceptions: For 60 seconds after the ignition switch ON"OFF (ACC) or until driver or passenger door is
opened after the ignition switch ON"OFF (ACC).
Page 1555 of 1897
SS0G3-06
- SERVICE SPECIFICATIONSBODY
SS-37
153 Author: Date:
2001 AVALON (RM808U)
BODY
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
FRONT BUMPER---
Front bumper upper reinforcement x Body1111 58
Front bumper upper reinforcement x Side support5.45548 in.´lbf
Side support x Body1111 58
Front bumper reinforcement x Body131309
Front bumper cover x Body5.45548 in.´lbf
Fog light assembly x Front bumper cover8.38574 in.´lbf
REAR BUMPER---
Rear bumper arm mounting bracket x Body3334025
Rear bumper reinforcement x Rear bumper arm mounting bracket3334025
Rear bumper cover x Body5.45548 in.´lbf
HOOD---
Hood x Hood hinge131309
Hood lock x Body6.97061 in.´lbf
HOOD SUPPORT---
Hood support x Hood1717513
Hood support x Body1717513
FRONT DOOR---
Outside rear view mirror x Door panel7.88069 in.´lbf
Door check x Body2526019
Door glass x Window regulator assembly5.45548 in.´lbf
Window regulator assembly x Door panel5.45548 in.´lbf
Door lock x Door panel Bolt:4.95043 in.´lbf
Door lock x Door panel Nut:5.45548 in.´lbf
Outside handle x Door panel5.45548 in.´lbf
Outside handle x Key cylinder5.45548 in.´lbf
Door hinge x Body2526019
Door hinge x Door panel2526019
REAR DOOR---
Door check x Body2526019
Door glass x Window regulator assembly5.45548 in.´lbf
Window regulator assembly x Door panel5.45548 in.´lbf
Door lock x Door panel5.45548 in.´lbf
Outside handle x Door panel5.45548 in.´lbf
Door hinge x Body2526019
Door hinge x Door panel2526019
LUGGAGE COMPARTMENT DOOR AND HINGE---
Luggage compartment door x Door hinge arm7.88069 in.´lbf
Door lock x Luggage compartment door5.45548 in.´lbf
Door lock striker x Body5.45548 in.´lbf
Page 1592 of 1897
SF06F-03
B04803
New Gasket
S05052
Seal
Packing
Rubber Seal
Packing
- SFIACOUSTIC CONTROL INDUCTION SYSTEM (ACIS)
SF-59
1168 Author: Date:
2001 AVALON (RM808U)
INSTALLATION
1. INSTALL NO.1 INTAKE AIR CONTROL VALVE
(See pages SF-40 and SF-42)
2. INSTALL NO.2 INTAKE AIR CONTROL VALVE
(a) Install the No.2 intake air control valve.
(1) Install a new gasket to the air intake chamber.
(2) Apply a light coat of engine oil to the rubber por-
tions.
(3) Apply seal packing to the positions of the intake air
control valve shown in the illustration.
Seal packing: Part No. 08826-00080 or equivalent
(4) Install the intake air control valve, DLC1 bracket,
ground strap and cable with the 4 nuts.
Torque: 14.5 N´m (145 kgf´cm, 10 ft´lbf)
(b) Connect the DLC1.
(c) Connect the actuator vacuum hose.
Page 1612 of 1897
SF0LK-01
B02379
B02380
- SFIFUEL PRESSURE REGULATOR
SF-17
1126 Author: Date:
2001 AVALON (RM808U)
REMOVAL
1. REMOVE FUEL PUMP ASSEMBLY FROM FUEL TANK
(See page SF-1 1)
2. REMOVE FUEL FILTER
(a) Remove the screw, and pull out the fuel filter.
Torque: 2.0 N´m (20 kgf´cm, 17 in.´lbf)
(b) Remove the O-ring from the fuel filter.
HINT:
At the time of installation, please refer to the following items. Ap-
ply a light coat of gasoline to a new O-ring, and install it to the
fuel filter.
3. REMOVE FUEL PRESSURE REGULATOR
(a) Remove the screw, and pull out the pressure regulator.
Torque: 2.0 N´m (20 kgf´cm, 17 in.´lbf)
(b) Remove the O-ring from the pressure regulator.
HINT:
At the time of installation, please refer to the following items. Ap-
ply a light coat of gasoline to a new O-ring, and install it to the
pressure regulator.
Page 1616 of 1897
SF0LG-01
S06028
S06033
A
Push
B02379
S06030
(1)
(2)(3)
S06027
SF-12
- SFIFUEL PUMP
1121 Author: Date:
2001 AVALON (RM808U)
DISASSEMBLY
1. DISCONNECT FUEL PUMP CONNECTOR
2. DISCONNECT GROUND PLATE
3. DISCONNECT FUEL SENDER GAUGE CONNECTOR
4. REMOVE FUEL SENDER GAUGE
Push down the portion of A with a finger, and push up the send-
er gauge.
NOTICE:
Be careful that the arm of the sender gauge should not
bend.
5. REMOVE FUEL FILTER
(a) Remove the screw, and pull out the fuel filter.
(b) Remove the O-ring from the fuel filter.
HINT:
At the time of installation, please refer to the following items.
Install the pump filter with a new clip.
6. REMOVE FUEL PUMP FLANGE
Using a screwdriver, remove the snap fit portion in the order of
1, 2 and 3 as shown in the illustration.
HINT:
At the time of installation, please refer to the following items. Ap-
ply a light coat of gasoline to a new O-ring, and install it to the
fuel filter.
7. REMOVE FUEL PUMP LEAD WIRE
