Page 1261 of 1897

Disarming condition
Any of the following conditions is met
When all doors and engine hood are closed, lock all the doors using a key.
When all doors and engine hood are closed, lock all the doors using wireless remote function.
When all doors and engine hood are closed, open and close either of doors and engine hood
then close and lock all doors and engine hood.
Disarming preparation condition
Any of the following conditions is met
30 seconds elapse when the engine hood
is closed and all doors are locked.
Any of the following conditions is met
Close and open either of all doors and
engine hood.
Lock and unlock either of doors.
Insert a key into the ignition key cylinder.
Reconnect the battery.
Arming condition
Any of the following conditions is met
Unlock the locked doors using the wireless
remote function.
Unlock the locked doors using the key.
Insert the key into the ignition key cylinder
and turn the ignition key ON.
Any of the following conditions is met
Either of closed doors opens.
Either of locked doors is unlocked by any
operation other than key or wireless remote
function.
The closed engine hood is opened.
The battery is reconnected.
Ignition switch turned to ON.
Alarming condition
Any of the following conditions is met
Unlock the locked doors using the wireless
remote function.
Unlock the locked doors using the key.
Insert the key into the ignition key cylinder
and turn the ignition key ON.
In this mode, once theft is detected, it is
informed using light and sound to people
around the vehicle.
The alarming time described above passes.
(Key not inserted in ignition cylinder.)
- DIAGNOSTICSTHEFT DETERRENT SYSTEM
DI-521
677 Author: Date:
2001 AVALON (RM808U)
2. ACTIVE ARMING MODE
Page 1262 of 1897
DI-522
- DIAGNOSTICSTHEFT DETERRENT SYSTEM
678 Author: Date:
2001 AVALON (RM808U)
Indicator light output:
ConditionIndicator light
Disarming conditionOFF
Arming preparation conditionON
Arming conditionOFF
Alarming conditionON
HINT:
Even in disarming condition, the indicator light flash. (Due to the
signal output form immobilizer system). The indicator always
flashes receiving the signal from the immobilizer system at any
time in the arming condition.
Flashing frequency:
0.2 seconds (ON)
1.8 seconds (OFF)
3. PASSIVE ARMING MODE
This mode can be switched according to the specified op-
eration.
All initially set modes (when shipped from factory) are ac-
tive mode. (No passive mode)
Page 1265 of 1897
Door
Indicator
Alarming output
System condition
Arming condition Alarming
condition Entry delay time Close
Open
ON
OFF
ON
OFF
- DIAGNOSTICSTHEFT DETERRENT SYSTEM
DI-525
681 Author: Date:
2001 AVALON (RM808U)
HINT:
In arming condition either closed door is opened, entry delay
occurs. (14 secs.)
During this time, the mode transfers to disarming condition
when the condition described above * is met.
When the condition is not met, the system judges theft occurs,
the mode transfers to alarming condition.
Indicator light output:
ConditionIndicator light
Disarming conditionOFF
Arming preparation conditionON
Arming condition
(Entry delay time)OFF
(ON)
Alarming conditionON
HINT:
Even in disarming condition, the indicator light flash. (Due to the
signal output form immobilizer system). The indicator always
flashes receiving the signal from the immobilizer system at any
time in the arming condition.
Flashing frequency:
0.2 seconds (ON)
1.8 seconds (OFF)
Page 1269 of 1897

DI01U-1 1
- DIAGNOSTICSTHEFT DETERRENT SYSTEM
DI-531
687 Author: Date:
2001 AVALON (RM808U)
PROBLEM SYMPTOMS TABLE
Proceed to the reference page shown in the matrix chart below for each malfunction symptom and trouble-
shoot for each circuit.
HINT:
Troubleshooting of the theft deterrent system is based on the premise that the door lock control system is
operating normally. Accordingly, before troubleshooting the theft deterrent system, first make certain that
the door lock control system is operating normally.
SymptomSuspect AreaSee page
The theft deterrent system cannot be set
1. Indicator light circuit
2. ECU power source circuit
3. Key unlock warning switch circuit
4. Luggage compartment door key lock and unlock switch
circuit
5. Engine hood courtesy switch circuitDI-532
DI-534
DI-542
DI-544
The indicator light does not blink when system is set.Indicator light circuitDI-532
When the system is set
(The system does not operate when the rear door is unlocked).Door unlock detection switch circuit
DI-686
DI-708
DI-643
When the system is set
(The system does not operate when the luggage compartment
door is opened by a method other than the key).
Luggage compartment door courtesy switch circuitDI-647
When the system is set
(The system does not operate when the engine hood is opened).Engine hood courtesy switch circuitDI-547
When the system is set
(It is not canceled when the ignition key is turned to ACC or ON
position (Except Europe Models)).
Ignition switch circuitDI-540
When the system is set
(It still operates when the luggage compartment door is opened
with the key (Except Europe Models)).Luggage compartment door key lock and unlock switch
circuitDI-544
While the system is in warning operation
(Horns do not sound).Horn relay circuitDI-672
While the system is in warning operation
(Headlights do not flash).Headlight control relay circuitDI-635
While the system is in warning operation
(Taillights do not flash).Taillight control relay circuitDI-633
While the system is in warning operation
(The door lock is not locked).Door unlock detection switch circuit
DI-686
DI-708
DI-643
System is still set even when a rear door is openDoor courtesy switch circuitDI-639
Even when the system is not set
(Horns sound).Horn relay circuitDI-672
Even when the system is not set
(Headlights stay on).Headlight control relay circuitDI-635
Even when the system is not set
(Taillights stay on).Taillight control relay circuitDI-633
Page 1300 of 1897
P12404
P12405A09698
P12403
P12416
60°C
P12415
EM-92
- ENGINE MECHANICALCYLINDER BLOCK
1076 Author: Date:
2001 AVALON (RM808U)
32. CHECK FIT BETWEEN PISTON AND PISTON PIN
Try to move the piston back and forth on the piston pin.
If any movement is felt, replace the piston and pin as a set.
33. REMOVE PISTON RINGS
(a) Using a piston ring expander, remove the 2 compression
rings.
(b) Remove the 2 side rails and oil ring by hand.
HINT:
Arrange the piston rings in the correct order only.
34. DISCONNECT CONNECTING ROD FROM PISTON
(a) Using a small screwdriver, pry out the 2 snap rings.
(b) Gradually heat the piston to approx. 60°C (140°F).
(c) Using a plastic-faced hammer and brass bar, lightly tap
out the piston pin and remove the connecting rod.
HINT:
The piston and pin are a matched set.
Arrange the pistons, pins, rings, connecting rods and
bearings in the correct order.
Page 1310 of 1897

A10530
A09696
Less than 6 mm
A10529
P12753
10 11
12 13
14
151
162
3
45
6
7
89
P25741
Painted Mark
Front90°
90° EM-104
- ENGINE MECHANICALCYLINDER BLOCK
1088 Author: Date:
2001 AVALON (RM808U)
(b) Temporarily place the 4 main bearing caps level and let
them in their proper locations.
(c) Apply a light coat of engine oil on the threads and under
the main bearing cap bolts for the 12 pointed head.
(d) Temporarily install the 8 main bearing cap bolts to the in-
side positions.
(e) Insert the main bearing cap with your hand until the clear-
ance between the main bearing cap and the cylinder
block will become less than 6 mm (0.23 in.) by making the
2 internal main bearing cap bolts as a guide.
(f) Using a plastic-faced hammer, lightly tap the bearing cap
to ensure a proper fit.
8. INSTALL 12 POINTED HEAD MAIN BEARING CAP
BOLTS
HINT:
The main bearing cap bolts are tightened in 2 progressive
steps (steps (b) and (d)).
If any of the main bearing cap bolts is broken or deformed,
replace it.
(a) Apply a light coat of engine oil on the threads and under
the main bearing cap bolts.
(b) Install and uniformly tighten the 16 main bearing cap bolts
in several passes and in the sequence shown.
Torque: 22 N´m (225 kgf´cm, 16 ft´lbf)
If any of the main bearing cap bolts does not meet the torque
specification, replace the main bearing cap bolt.
(c) Mark the front of the main bearing cap bolts with paint.
(d) Retighten the main bearing cap bolts by 90° in the numer-
ical order shown.
(e) Check that the painted mark is now at a 90° angle to the
front.
Page 1312 of 1897

P12697
P25743
Painted Mark
Front90°
90°
P12911
Seal Width
2 - 3 mm A
BA
B EM-106
- ENGINE MECHANICALCYLINDER BLOCK
1090 Author: Date:
2001 AVALON (RM808U)
(a) Apply a light coat of engine oil on the threads and under
the heads of the connecting rod cap bolts.
(b) Install and alternately tighten the 2 connecting rod cap
bolts in several passes.
Torque: 24.5 N´m (250 kgf´cm, 18 ft´lbf)
If any of the connecting rod cap bolts does not meet the torque
specification, replace the connecting rod cap bolts.
(c) Mark the front of the connecting cap bolts with paint.
(d) Retighten the cap bolts by 90° as shown.
(e) Check that the painted mark is now at a 90° angle to the
front.
(f) Check that the crankshaft turns smoothly.
14. CHECK CONNECTING ROD THRUST CLEARANCE
(See page EM-83)
15. INSTALL REAR OIL SEAL RETAINER
(a) Remove any old packing (FIPG) material and be careful
not to drop any oil on the contact surfaces of the oil seal
retainer and cylinder block.
Using a razor blade and gasket scraper, remove all
the oil packing (FIPG) material from the gasket sur-
faces and sealing grooves.
Thoroughly clean all components to remove all the
loose material.
Using a non-residue solvent, clean both sealing
surfaces.
(b) Apply seal packing to the oil seal retainer as shown in the
illustration.
Seal packing: Part No. 08826-00080 or equivalent
Install a nozzle that has been cut to a 2 - 3 mm (0.08
- 0.12 in.) opening.
Parts must be assembled within 3 minutes of ap-
plication. Otherwise the material must be removed
and reapplied.
Immediately remove nozzle from the tube and rein-
stall cap.
(c) Install the oil seal retainer with the 6 bolts. Uniformly tight-
en the bolt in several passes and in the sequence shown.
Torque: 8 N´m (80 kgf´cm, 69 in.´lbf)
16. INSTALL CYLINDER BLOCK SIDE COVER
Install a new gasket and the cylinder block side cover with the
3 bolts and 2 nuts.
Torque: 9 N´m (90 kgf´cm, 78 in.´lbf)
Page 1328 of 1897

EM2534
Overall Length
EM0255
A05228
P12729
Width
Z03988
45°
1.0 - 1.4 mm30°
- ENGINE MECHANICALCYLINDER HEAD
EM-45
1029 Author: Date:
2001 AVALON (RM808U)
(d) Check the valve overall length.
Standard overall length:
Intake95.45 mm (3.5779 in.)
Exhaust95.40 mm (3.7559 in.)
Minimum overall length:
Intake94.95 mm (3.7382 in.)
Exhaust94.90 mm (3.7362 in.)
If the overall length is less than minimum, replace the valve.
(e) Check the surface of the valve stem tip for wear.
If the valve stem tip is worn, resurface the tip with a grinder or
replace the valve.
NOTICE:
Do not grind off more than minimum.
11. INSPECT AND CLEAN VALVE SEATS
(a) Using a 45° carbide cutter, resurface the valve seats.
Remove only enough metal to clean the seats.
(b) Check the valve seating position.
Apply a light coat of prussian blue (or white lead) to the
valve face. Lightly press the valve against the seat. Do not
rotate valve.
(c) Check the valve face and seat for the following:
If blue appears 360° around the face, the valve is
concentric. If not, replace the valve.
If blue appears 360° around the valve seat, the
guide and face are concentric. If not, resurface the
seat.
Check that the seat contact is in the middle of the
valve face with the following width:
1.0 - 1.4 mm (0.039 - 0.055 in.)
If not, correct the valve seats as follows:
(1) If the seating is too high on the valve face, use 30°
and 45° cutters to correct the seat.