BRC-26
[4WD/ABS]
TROUBLE DIAGNOSIS
(Note 1): When vehicle was stuck on slippery road, and spin its wheels for Approx. 10 - 80 seconds (the period depends on vehicle
speed). ABS warning lamp may come on. However, this is not malfunction.
(Note 2): Repair short circuit in sensor. ABS warning lamp will come on when ignition switch is turned ON. According to self-diagnosis
operation procedure, drive vehicle at Approx. 30 km/m (19 MPH). Then check ABS warning lamp goes out in about one minute.
CAUTION:
If “ALL MODE 4WD” is not displayed on system selection screen, check the following: 4WD actuator and control unit, data link
connector harness, and No. Of CONSULT-II program card
DATA MONITOR
●For details of data monitor function, refer to CONSULT -II Instruction Manual.
Operation Procedure
1. Turn the ignition switch to OFF.
2. Connect CONSULT-II connector to data link connector on vehicle.
3. Turn ignition switch ON.
4. Touch “START” on the display.
5. Touch “ALL MODE 4WD” on display.
CAUTION:
“ALL MODE 4WD” may not be displayed on the system selection screen in the following case:
When “START” was touched just after engine is started or ignition switch is turned to ON. In this
case, repeat procedure from step 2.
6. Touch “DATA MONITOR”.
ABS actuator relay [ON error] ABS actuator relay turned ON wheel it is controlled OFF.
ABS actuator relay and
harness ABS ACTUATOR RELAY
[OFF malfunction]ABS actuator relay turned OFF wheel it is controlled ON.
BATTERY VOLTAGE [VB-HIGH] 4WD control module power voltage is excessively high.
Control unit power sup-
ply circuit
BATTERY VOLTAGE [VB-LOW] 4WD control module power voltage is excessively low.
DECEL G-SENSOR Longitudinal G -sensor output voltage is outside specification.
G -sensor harness
G-SENSOR VOLTAGEPower voltage of longitudinal G -sensor remains irregularly high
or low for a certain period of time.
ETS SOLENOID
(4WD solenoid valve) (OPEN)4WD solenoid valve control terminal is not supplied with proper
voltage due to open circuit in 4WD solenoid valve.
4WD actuator relay,
solenoid, and harness ETS SOLENOID
(4WD solenoid valve) (Short)4WD solenoid valve control terminal is not supplied with proper
voltage due to short circuit in 4WD solenoid valve.
ETS SOLENOID
(4WD solenoid valve)
(CURRENT FAILURE)Current supplied to 4WD solenoid valve is irregularly high or low
compared with the specification.
CONTROL UNIT Processing function of 4WD/ABS control unit is malfunctioning.4WD/ABS control unit,
power and ground cir-
cuits
DECEL G-SEN MONI Output voltage of longitudinal G -sensor is outside specification G -sensor harness
DECEL G-SEN IN Output voltage of longitudinal G -sensor is outside specification G -sensor harness
3 V POWER SUPPLY CHECK4WD/ABS control unit internal 3V power supply is malfunction-
ingControl unit power sup-
ply circuit
4WD A/R CHECK 4WD actuator relay turned ON while it is controlled OFF.
4WD actuator relay,
4WD solenoid and har-
ness. 4WD SOL/V CHECK4WD solenoid not supplied with proper voltage due to open cir-
cuit in 4WD solenoid valve.
CAN COMM
●CAN communication function of 4WD control units is not mal-
functioning.
●CAN communication function of EPS control unit, ECM is mal-
functioning.CAN communication
system of 4WD control
unit.
ABS 4WD COMM4WD/ABS control unit internal 3V power supply is malfunction-
ingEPS control unit
and harness Faulty lines Malfunction detecting condition Check harness
TROUBLE DIAGNOSIS
BRC-27
[4WD/ABS]
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BRC
7. Return to monitor item selection screen. Touch any of “ECU INPUT SIGNALS”, “MAIN SIGNALS”,
“CAN DIG SUPPORT MINTR” or “SELECTION FROM MENU”.
Refer to following “Data monitor item chart”.
8. Touch “MONITOR START”.
9. Screen of data monitor is displayed.
Display Item List
Item (Unit)Monitor item selection
Remarks
Control module input
itemMain item Item menu selection
FR RH SENSOR (km/
h)×××Wheel speed calcu-
lated by front RH wheel
sensor signal is dis-
played.
FR LH SENSOR (km/h)×××Wheel speed calcu-
lated by front LH wheel
sensor signal is dis-
played.
RR RH SENSOR (km/
h)×××Wheel speed calcu-
lated by rear RH wheel
sensor signal is dis-
played.
RR LH SENSOR (km/
h)×××Wheel speed calcu-
lated by rear LH wheel
sensor signal is dis-
played.
DECEL G-SENSOR×××Condition of G -sensor
is displayed.
THRTL POS SEN×××Indicates throttle posi-
tion sensor signal volt-
age
STOP LAMP SW×××Operating condition of
ABS warning lamp by
control unit is dis-
played.
ENGINE SPEED SIG
(STOP/RUN)×××Condition of stop lamp
switch (ON/OFF) is dis-
played.
FR RH IN SOL –××Operating condition
(ON/OFF) of rear RH
ABS inlet solenoid
valve is displayed.
FR RH OUT SOL –××Operating condition
(ON/OFF) of rear RH
ABS outlet solenoid
valve is displayed.
FR LH IN SOL –××Operating condition
(ON/OFF) of rear RH
ABS inlet solenoid
valve is displayed.
FR LH OUT SOL (ON/
OFF)–××Operating condition
(ON/OFF) of rear RH
ABS outlet solenoid
valve is displayed.
RR RH IN SOL (ON/
OFF)–××Operating condition
(ON/OFF) of rear RH
ABS inlet solenoid
valve is displayed.
TROUBLE DIAGNOSIS
BRC-39
[4WD/ABS]
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4WD WARNING LAMP DOES NOT ILLUMINATE WITH IGNITION ON
1.INSPECTION OF BLOWN FUSE BETWEEN IGNITION SWITCH AND COMBINATION METER
Check blown fuse between ignition switch and combination meter.
OK or NG
OK >> GO TO 2 (No blown fuse)
NG >> Replace the fuse and perform the inspection again.
2.COMBINATION METER POWER SUPPLY CIRCUIT INSPECTION
1. Disconnect combination meter connector.
2. Check voltage between the combination meter harness connector M46 terminal No. LHD models: 46 (W/
L) RHD models: 59 (W/L) and body ground.
OK or NG
OK >> Malfunctioning combination meter.
NG >> Check fuse 10A [#11] to combination meter harness and connector.
4WD WARNING LAMP DOES NOT GO OUT SEVERAL SECONDS AFTER ENGINE
STARTED.(4WD MODE INDICATOR LAMP GOES OUT)
1.PERFORM SELF-DIAGNOSIS
Using CONSULT-II perform self-diagnosis.
OK or NG
OK >> No malfunction detected. Perform inspection again.
NG >>
●Determine the location of the malfunction according to the result of Self-diagnosis using CON-
SULT-II. (Malfunction is present in the 4WD system.)
●CONSULT-II does not display 4WD system-related trouble codes. GO TO 2.
2.4WD CONTROL UNIT CONNECTOR CONNECTION INSPECTION
●Check 4WD/ABS control unit connector for proper connection.
OK or NG
OK >> Reconnect the 4WD/ABS control unit connector properly and perform inspection again.
NG >> Repair or replace the connector.
HEAVY TIGHT-CORNER BRAKING SYMPTOM OCCURS WHEN THE VEHICLE IS DRIVEN IN
AUTO MODE AND THE STEERING WHEEL IS TURNED FULLY TO EITHER SIDE AFTER THE
ENGINE IS STARTED
1.PERFORM SELF-DIAGNOSIS
Using CONSULT-II perform self-diagnosis.
OK or NG
OK >> GO TO 2. (No self-diagnosis malfunction indicated.)
NG >> Determine the location of the malfunction according to the result of Self-diagnosis using CON-
SULT-II. (Malfunction is present in the 4WD system.)
TROUBLE DIAGNOSIS
BRC-41
[4WD/ABS]
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4WD MODES CANNOT BE SWITCHED AFTER ENGINE IS STARTED
1.INSPECTION USING 4WD MODE CHANGE-OVER SWITCH
●Drive modes cannot be switched after the engine is started.
●On data monitor screen of the CONSULT-II, check 4WD mode switch.
●Check if the display changes from ## to 2WD mode when the 2WD switch is pressed.
●Check if the display changes from ## to AUTO mode when the AUTO switch is pressed.
●Check if the display changes from ## to LOCK mode when the LOCK switch is pressed.
OK or NG
OK >> No malfunction detected.
NG >>
●CONSULT-II display does not change from ## when the 2WD switch is pressed. Check harness
of the 2WD switch.
●CONSULT-II display does not change from ## when the AUTO switch is pressed. Check har-
ness of the 2WD switch and LOCK switch.
●CONSULT-II display does not change from ## when the LOCK switch is pressed. Check har-
ness of the LOCK switch.
●Perform 4WD mode change-over switch inspection.
WHILE DRIVING, 4WD WARNING LAMP FLASHES RAPIDLY. (WHEN IT FLASHERS FOR
APPROX. ONE MINUTE, THEN DOES NOT ILLUMINATE.)
●While driving, 4WD warning lamp flashes rapidly. (When it flashes for Approx. One minute, then does not
illuminate.)
Rapid flashing: 2 times/second
This phenomenon protects drivetrain parts when a heavy load is applied to the electronically controlled
coupling and multiple disc clutch temperature increases. It is not a malfunction.
When the difference of revolution speed by or with the front and rear wheel with AUTO mode, the shift
switch occasionally changes to LOCK mode automatically. This is not a malfunction.
When the difference of revolution speed between the front and rear wheel with AUTO mode, the shift
switch occasionally changes to LOCK mode automatically. This is not a malfunction.
WHILE DRIVING, 4WD WARNING LAMP FLASHES SLOWLY. (WHEN IT CONTINUES TO ILLU-
MINATE UNTIL ENGINE TURNS OFF.)
1. Check using the data monitor function of the CONSULT-II.
●Perform inspection with the data monitor function of the CONSULT-II.
●Check if the value of IMPROPER SIZE TIRE MONITOR is 8 mm (0.31 in) or more.
●Stop the engine. Restart the engine and drive the vehicle at 20 km/h (12 MPH) or faster for approxi-
mately 200 seconds. Confirm the 4WD warning lamp flashes slowly.
(Check if the value of IMPROPER SIZE TIRE MONITOR is 8 mm (0.31 in) or more.)
When the tire size is normal, the value of IMPROPER SIZE TIRE MONITOR will change from 8 mm
(0.31 in) or more to 0 to 4 mm (0 to 0.16 in) (normal condition) after the vehicle is driven 20 km/h (12
MPH) or faster for approximately 5 seconds.
2. Tire inspection
●Inspection of tire pressure
●Wear condition
●Check size of the front and rear tires. (No excessive difference should be observed.) Refer to GI-44,
"Wheels & Tires"
VEHICLE DOES NOT ENTER 4WD MODE EVEN THOUGH 4WD WARNING LAMP IS OFF.
1. Check using the data monitor function of the CONSULT-II.
Perform inspection by the data monitor function of the CONSULT-II.
–Check if the vehicle operation changes to 2WD, AUTO, and LOCK modes.
–Check current supplied to the 4WD solenoid valve in AUTO mode.
2. Check using the active test function of the CONSULT-II.Accelerator pedal not depressed : Approx. 0 A
Accelerator pedal depressed : Approx. 2.8 A
TROUBLE DIAGNOSIS
BRC-43
[4WD/ABS]
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BRC
3.CHECK CONTINUITY BETWEEN IGNITION SWITCH AND ABS WARNING LAMP
●Disconnect 4WD/ABS control unit connector.
●Check continuity between ignition switch and 4WD/ABS control module terminal No. 4. (Open circuit
check)
Is inspection result OK?
YES >> Continuity exists. Connect 4WD/ABS control module connector, check again.
NO >> Continuity does not exist. Check ABS warning lamp path.
4.CHECK FUSE
●Check if Fuse No.8 is working normally.
Is the check result OK?
YES >> Repair or replace the harness in between 4WD/ABS control unit and IGN.
NO >> Replace the fuse and replace again.
●If the figure of the monitor is with in ± 10% of the set value of E-TS solenoid electric current, 4WD/ABS C/
U is operating normally. Check for electric control coupling ASSY is required.
4WD Warning Lamp Does Not Illuminate With Ignition ON.EFS001BR
1.INSPECTION OF BLOWN 4WD WARNING LAMP BULB
●Remove glove box on the passenger side and disconnect the 4WD/ABS control unit connector.
●Confirm continuity between 4WD/ABS control unit connector terminals No. 3 (IGN) and No. 4 (ABS warn-
ing lamp).
Is inspection result OK?
YES >> GO TO 3. (Continuity exists.)
NO >>
●Check 4WD warning lamp harness.
●Remove meter control module assembly and check for blown 4WD warning lamp bulb.
2.4WD ACTUATOR RELAY HARNESS INSPECTION
●Open the hood and check that the 4WD relay is properly installed in the relay box.
●Confirm continuity between 4WD/ABS control unit connector terminals No. 7 (4WD warning lamp) and No.
104 (ground).
●Confirm continuity between 4WD/ABS control unit connector terminals No. 3 (IGN) and No. 18 (4WD
actuator relay).
Is inspection result OK?
YES >> Continuity exists. Connect 4WD/ABS control unit connector, check again.
NO >> Check ABS warning lamp harness.
4WD Warning Lamp Does Not Go Out Several Seconds After Engine Is Started.
(Drive Mode Indicator Lamp Goes Out.)
EFS001BS
1.USING CONSULT, PERFORM SELF-DIAGNOSIS
4WD warning lamp does not go out several seconds after the engine is started. (Drive mode indicator lamp
goes out.)
Is inspection result OK?
YES >> No malfunction detected. Perform inspection again.
NO >>
●Determine the location of the malfunction according to the result of self-diagnosis using CON-
SULT. (Malfunction is present in the 4WD system.)
●CONSULT-II does not display ABS -related trouble codes. Proceed to 2.
BRC-44
[4WD/ABS]
TROUBLE DIAGNOSIS
2. 4WD/ABS CONTROL UNIT CONNECTOR CONNECTION INSPECTION
●Remove glove box on the passenger side and check 4WD/ABS control unit connector for proper connec-
tion.
Is inspection result OK?
YES >> 4WD/ABS control unit connector is properly connected.
NO >> Reconnect the 4WD/ABS control module connector properly and perform inspection again.
Heavy Tight-corner Braking Symptom Occurs When The Vehicle Is Driven In
Auto Mode And The Steering Wheel Is Turned Fully To Either Side After The
Engine Is Started.
EFS001BT
1. USING CONSULT, PERFORM OR SELF-DIAGNOSIS
Heavy tight-corner braking symptom occurs when the vehicle is driven in AUTO mode and the steering wheel
is turned fully to either side after the engine is started.
Is inspection result OK?
YES >> GO TO 2. (No self-diagnosis malfunction indicated.)
NO >> Determine the location of the malfunction according to the result of self-diagnosis using CON-
SULT-II. (Malfunction is present in the 4WD system.)
2. CHECK USING THE DATA MONITOR FUNCTION OF THE CONSULT-II
●Perform inspection by the data monitor function of the CONSULT-II.
●Check that the operation is in AUTO mode.
●Measure voltage when the accelerator pedal is not depressed. (Accelerator pedal not depressed: Approx.
0.5V or lower)
●Measure the current supplied to the E-TS solenoid valve. (Accelerator pedal not depressed: Approx. 0A)
Is inspection result OK?
YES >> GO TO 3. (No self-diagnosis malfunction indicated.)
NO >>
●Not in AUTO mode. GO TO 3.
●Voltage when accelerator pedal is not depressed is higher than approximately 0.5V.
●E-TS solenoid valve current when accelerator pedal is not depressed is other than 0A.
●Countermeasure: Keep the vehicle idling for approximately 15 minutes before checking again.
(Voltage when accelerator pedal is not depressed will be automatically reset to zero during this
period.)
TROUBLE DIAGNOSIS
BRC-45
[4WD/ABS]
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3.INSPECTION USING DRIVE MODE CHANGE-OVER SWITCH
●On data monitor screen of the CONSULT, check 4WD mode switch.
●Check if the display changes from ## to 2WD mode when the 2WD switch is pressed.
●Check if the display changes from ## to AUTO mode when the AUTO switch is pressed.
●Check if the display changes from ## to LOCK mode when the LOCK switch is pressed.
Is inspection result OK?
YES >> No malfunction detected.
NO >>
●Not in AUTO mode. (In 2WD or LOCK mode)
Countermeasure: Slightly depress the accelerator pedal and check that the operation mode
changes to LOCK mode.
●Check path between drive mode switch and 4WD/ABS control unit E122 terminal No.27 (BR).
(AUTO mode is not available because a malfunction is present in the 2WD mode harness.)
NOTICE:
Mechanism of drive mode change-over
●2WD mode: Operation changes to 2WD mode when 4WD/ABS control unit connector terminal
No. 27 is shorted to ground.
●AUTO mode: Operation changes to AUTO mode when 4WD/ABS control unit connector termi-
nals No. 27 and No. 26 were shorted to ground.
●LOCK mode: Operation changes to LOCK mode when 4WD/ABS control unit connector E122
terminal No. 26 (L) is shorted to ground.
Drive Modes Cannot Be Switched After Engine Is Started.EFS001BU
1.INSPECTION USING DRIVE MODE CHANGE-OVER SWITCH
●Drive modes cannot be switched after the engine is started.
●On data monitor screen of the CONSULT, check 4WD mode switch.
●Check if the display changes from ## to 2WD mode when the 2WD switch is pressed.
●Check if the display changes from ## to AUTO mode when the AUTO switch is pressed.
●Check if the display changes from ## to LOCK mode when the LOCK switch is pressed.
Is inspection result OK?
YES >> No malfunction detected.
NO >>
●CONSULT-II display does not change from ## when the 2WD switch is pressed. Check harness
of the 2WD switch.
●CONSULT-II display does not change from ## when the AUTO switch is pressed. Check har-
ness of the 2WD switch and LOCK switch.
●CONSULT-II display does not change from ## when the LOCK switch is pressed. Check har-
ness of the LOCK switch.
●Perform drive mode change-over switch inspection.
Wheel Driving, 4WD Warning Lamp Flashes Rapidly. (When It Flashes For
Approx. One Minute, Then Does Not Illuminate.)
EFS001BV
●Wheel driving, 4WD warning lamp flashes rapidly. (When it flashes for Approx. 1 minute, then does not
illuminate.)
Rapid flashing: 2 times/second
This phenomenon protects drivetrain parts when a heavy load is applied to the electronically controlled
coupling and multiple disc clutch temperature increases. It is not a malfunction.
Wheel Driving, 4WD Warning Lamp Flashes Slowly. (When It Continues To Illu-
minate Until Engine Turns OFF.)
EFS001BW
1. Check using the data monitor function of the CONSULT-II.
●Perform inspection with the data monitor function of the CONSULT-II.
●Check if the value of IMPROPER SIZE TIRE MONITOR is 8 mm or more.
BRC-46
[4WD/ABS]
TROUBLE DIAGNOSIS
●Stop the engine. Restart the engine and drive the vehicle at 20 km/h or faster for approximately 200
seconds. Confirm the 4WD warning lamp flashes slowly.
(Check if the value of IMPROPER SIZE TIRE MONITOR is 8 mm or more.)
When the tire size is normal, the value of IMPROPER SIZE TIRE MONITOR will change from 8 mm or
more to 0 - 4 mm (normal condition) after the vehicle is driven 20 km/h or faster for approximately 5
seconds.
2. Tire inspection
●Inspection of tire air pressure
●Wear condition
●Check size of the front and rear tires. (No excessive difference should be observed.) Refer to GI-44,
"Wheels & Tires"
Vehicle Does Not Enter 4WD Mode Even Though 4WD Warning Lamp Is OFF.EFS001BX
1. Check using the data monitor function of the CONSULT.
Perform inspection by the data monitor function of the CONSULT.
–Check if the vehicle operation changes to 2WD, AUTO, and LOCK modes.
–Check current supplied to the E-TS solenoid valve in AUTO mode.
2. Check using the active test function of the CONSULT.
Using active test mode of CONSULT, supply current to the E-TS solenoid valve and check that the monitor
current becomes close to this supply current.
●The 4WD/ABS control unit is normal when the difference between E-TS solenoid valve current and the
monitor current is within ±10%.
It is necessary to inspect the electronically controlled coupling assembly.
Tight-corner Braking Symptom Occurs When The Vehicle Is Started In Auto
Mode (4WD Warning Lamp Remain OFF).
EFS001BY
1. THROTTLE POSITION SENSOR AND HARNESS INSPECTION
Check accelerator pedal stroke.
Is inspection result OK?
YES >> Perform self-diagnosis again.
NO >> Malfunctioning throttle position sensor harness
E-TS Actuator Relay (4WD Solenoid Actuator Relay) Turns ON/OFF Frequently.EFS001BZ
1. SELF-DIAGNOSIS RESULT IS E-TS ACTUATOR RELAY (4WD ACTUATOR RELAY) ON ERROR AND
OFF ERROR
Is self-diagnosis result [ON error and OFF error]?
Is inspection result OK?
YES >> GO TO 2.
NO >> Repair or replace as necessary.
2. E-TS ACTUATOR RELAY (4WD SOLENOID ACTUATOR RELAY) AND HARNESS INSPECTION
Is self-diagnosis result [ON error and OFF error]?
Is inspection result OK?
YES >> Perform self-diagnosis again.
NO >> Malfunctioning E-TS actuator relay (4WD solenoid actuator relay) harness Accelerator pedal not depressed : Approx. 0 A
Accelerator pedal depressed : Approx. 2.8 A
Example) Monitor value becomes Approx. 1 A for E-TS solenoid current 1 A setting.