Page 176 of 3833
![NISSAN X-TRAIL 2001 Service Repair Manual EM-126
[YD22DDTi]
CATALYST
CATALYST
PFP:20905
Removal and InstallationEBS00LRG
REMOVAL
1. Remove engine undercover.
2. Drain engine coolant. Refer to CO-29, "
Changing Engine Coolant" .
3. Rem NISSAN X-TRAIL 2001 Service Repair Manual EM-126
[YD22DDTi]
CATALYST
CATALYST
PFP:20905
Removal and InstallationEBS00LRG
REMOVAL
1. Remove engine undercover.
2. Drain engine coolant. Refer to CO-29, "
Changing Engine Coolant" .
3. Rem](/manual-img/5/57405/w960_57405-175.png)
EM-126
[YD22DDTi]
CATALYST
CATALYST
PFP:20905
Removal and InstallationEBS00LRG
REMOVAL
1. Remove engine undercover.
2. Drain engine coolant. Refer to CO-29, "
Changing Engine Coolant" .
3. Remove radiator upper and lower hoses.
4. Remove radiator fan. Refer to CO-33, "
Disassembly and Assembly Radiator Fan" .
5. Remove radiator mount bracket and radiator. Refer to CO-32, "
Removal and Installation" .
6. Remove water inlet pipe.
7. Remove insulators.
8. Disconnect exhaust front tube. Refer to EX-2, "
EXHAUST SYSTEM" .
9. Remove catalyst.
CAUTION:
Do not disassemble.
Install two locking pins into both sides of the catalyst. Be careful not to confuse locking pins with insulator
mounting bolts.
INSTALLATION
Install in reverse order of removal.
●Pushing gussets against the oil pan and the catalyst, temporarily tighten the mounting bolt. And then
tighten it to the specified torque.
SBIA0157E
1. Catalyst insulator 2. Catalyst 3. Catalyst rear diffuser
4. Gasket
Catalyst locking pin : Flange bolt (black)
Page 177 of 3833
![NISSAN X-TRAIL 2001 Service Repair Manual EXHAUST MANIFOLD AND TURBOCHARGER
EM-127
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EXHAUST MANIFOLD AND TURBOCHARGERPFP:14004
Removal and InstallationEBS00LRH
REMOVAL
1. Drain engine coolant. Refer to CO-2 NISSAN X-TRAIL 2001 Service Repair Manual EXHAUST MANIFOLD AND TURBOCHARGER
EM-127
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EXHAUST MANIFOLD AND TURBOCHARGERPFP:14004
Removal and InstallationEBS00LRH
REMOVAL
1. Drain engine coolant. Refer to CO-2](/manual-img/5/57405/w960_57405-176.png)
EXHAUST MANIFOLD AND TURBOCHARGER
EM-127
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EXHAUST MANIFOLD AND TURBOCHARGERPFP:14004
Removal and InstallationEBS00LRH
REMOVAL
1. Drain engine coolant. Refer to CO-29, "Changing Engine Coolant" .
2. Remove charge air cooler. Refer to EM-122, "
Removal and Installation" .
3. Remove air duct and air inlet pipe. Refer to EM-120, "
Removal and Installation" .
4. Remove engine undercover.
5. Remove radiator upper and lower hoses.
6. Remove radiator fan. Refer to CO-33, "
Disassembly and Assembly Radiator Fan" .
7. Remove radiator mount bracket and radiator. Refer to CO-32, "
Removal and Installation" .
8. Remove water inlet pipe.
9. Disconnect exhaust front tube. Refer to EX-2, "
EXHAUST SYSTEM" .
10. Remove catalyst. Refer to EM-126, "
Removal and Installation" .
11. Remove exhaust manifold cover.
12. Remove insulator.
13. Each wiring and piping (disconnect/move)
PBIC1228E
1. Electronic EGR volume control valve 2. Gasket 3. EGR Cooler
4. Air inlet pipe 5.Exhaust manifold & turbocharger
assembly6. Oil return hose
7. Turbo insulator 8. Exhaust manifold insulator 9. Air inlet pipe
Page 181 of 3833
![NISSAN X-TRAIL 2001 Service Repair Manual EXHAUST MANIFOLD AND TURBOCHARGER
EM-131
[YD22DDTi]
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TURBINE WHEEL
●Check that there is no engine oil adhesion.
●Check that there is no carbon accumulation.
●Check that NISSAN X-TRAIL 2001 Service Repair Manual EXHAUST MANIFOLD AND TURBOCHARGER
EM-131
[YD22DDTi]
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TURBINE WHEEL
●Check that there is no engine oil adhesion.
●Check that there is no carbon accumulation.
●Check that](/manual-img/5/57405/w960_57405-180.png)
EXHAUST MANIFOLD AND TURBOCHARGER
EM-131
[YD22DDTi]
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TURBINE WHEEL
●Check that there is no engine oil adhesion.
●Check that there is no carbon accumulation.
●Check that blades of the turbine wheel are not bent or broken.
●Check that the turbine wheel does not interfere with the turbine
housing.
COMPRESSOR WHEEL
●Check that there is no engine oil adhesion inside the air inlet.
●Check that the compressor wheel does not interfere with the
compressor housing.
●Check that the wheel is not bent or broken.
WASTEGATE VALVE ACTUATOR
●Connect the handy pump to the actuator, and check that the rod
strokes smoothly in compliance with the following pressure.
●Pressure to be applied at actuator part to move rod end as fol-
lows:
SEM272G
SEM273G
Standard (Pressure/rod stroke amount):
: 150.80 - 156.20 kPa (1,508 - 1,562 mbar, 1,131 - 1,172
mmHg, 44.0 - 46.2 inHg)/0.38 mm (0.0150 in)
: 176.50 - 185.90 kPa (1,765 - 1,859 mbar, 1,324 - 1,394
mmHg, 52.2 - 54.9 inHg)/4.0 mm (0.157 in)
SEM274G
Page 182 of 3833
![NISSAN X-TRAIL 2001 Service Repair Manual EM-132
[YD22DDTi]
EXHAUST MANIFOLD AND TURBOCHARGER
TROUBLE DIAGNOSIS OF TURBOCHARGER
Preliminary check:
●Check that the engine oil level is between MIN and MAX of the dipstick. (When the engine NISSAN X-TRAIL 2001 Service Repair Manual EM-132
[YD22DDTi]
EXHAUST MANIFOLD AND TURBOCHARGER
TROUBLE DIAGNOSIS OF TURBOCHARGER
Preliminary check:
●Check that the engine oil level is between MIN and MAX of the dipstick. (When the engine](/manual-img/5/57405/w960_57405-181.png)
EM-132
[YD22DDTi]
EXHAUST MANIFOLD AND TURBOCHARGER
TROUBLE DIAGNOSIS OF TURBOCHARGER
Preliminary check:
●Check that the engine oil level is between MIN and MAX of the dipstick. (When the engine oil amount is
more than MAX, the engine oil flows into the inlet duct through the blow-by gas passage, and the turbo-
charger is misjudged failure.)
●Ask the customer if he/she always runs the vehicle in idle engine speed to cool the engine oil down after
driving.
●Replace the turbocharger assembly when any malfunction is found after unit inspections specified in the
table below.
●If no malfunction is found after the unit inspections, judge that the turbocharger body has no failure. Check
the other parts again.
A: Large possibility
B: Medium possibility
C: Small possibilityInspection item Inspection resultSymptom
(when each inspection item meets each inspection result)
Engine oil
leakageSmoke NoiseInsufficient power/
acceleration failure
Turbine wheelEngine oil leaks C A C C
Carbon is accumulated C A B B
Friction with housing C B A B
Blades are bent or broken — — A A
Compressor wheelInside the air inlet is seriously con-
taminated by engine oil.BB— —
Friction with housing C B A B
Blades are bent or broken — — A A
After checking both turbine and
compressor, inspect rotor shaft
end play.There is resistance when the rotor
shaft is rotated by your fingertips.—CC B
The rotor shaft sometimes does not
rotate by your fingertips.——— A
There is too much play in the bear-
ing.CCB C
Oil return portCarbon or sludge is accumulated in
the waste oil hole.CAC C
Page 183 of 3833
OIL PAN AND OIL STRAINER
EM-133
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OIL PAN AND OIL STRAINERP F P : 1111 0
Removal and InstallationEBS00LRK
REMOVAL
WARNING:
To avoid the danger of being scalded, never drain the engine oil when the engine is hot.
1. Remove engine undercover at both side.
2. Drain engine oil. Refer to LU-19, "
Changing Engine Oil" .
3. Remove lower oil pan bolts, Loosen bolts in the reverse order of
that shown in the figure.
PBIC1140E
1. Rear plate cover 2. Oil pan upper 3. Oil strainer
4. Drain plug 5. Oil pan lower 6 Crankshaft position sensor (TDC)
SBIA0161E
Page 184 of 3833
![NISSAN X-TRAIL 2001 Service Repair Manual EM-134
[YD22DDTi]
OIL PAN AND OIL STRAINER
4. Remove lower oil pan.
a. Insert Tool (seal cutter) between upper oil pan and lower oil pan.
●Be careful not to damage aluminum mating surface.
●Do no NISSAN X-TRAIL 2001 Service Repair Manual EM-134
[YD22DDTi]
OIL PAN AND OIL STRAINER
4. Remove lower oil pan.
a. Insert Tool (seal cutter) between upper oil pan and lower oil pan.
●Be careful not to damage aluminum mating surface.
●Do no](/manual-img/5/57405/w960_57405-183.png)
EM-134
[YD22DDTi]
OIL PAN AND OIL STRAINER
4. Remove lower oil pan.
a. Insert Tool (seal cutter) between upper oil pan and lower oil pan.
●Be careful not to damage aluminum mating surface.
●Do not insert screwdriver, or oil pan flange will be
deformed.
b. Slide Tool by tapping on the side of the Tool with a hammer.
c. Remove lower oil pan.
5. Remove drive belts.
6. Remove A/C compressor and bracket.
7. Remove front exhaust tube and its support.
8. Set a suitable transmission jack under transaxle and hoist
engine with engine slinger. Refer to EM-193, "
Removal and
Installation" .
9. Remove center member.
10. Remove crankshaft position sensor (TDC) from transaxle.
CAUTION:
●Avoid impacts such as a dropping.
●Do not disassemble.
●Keep it away from metal particles.
●Do not place sensor close to magnetic materials.
11. Remove rear plate cover and four engine-to transaxle bolts.
12. Remove catalyst and rear diffuser. Refer to EM-126, "
Removal
and Installation" .
SEM544G
SEM545G
JEM553G
PBIB0416E
Page 187 of 3833
OIL PAN AND OIL STRAINER
EM-137
[YD22DDTi]
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b. Apply a continuous bead of liquid gasket to mating surface of
lower oil pan.
Use Genuine Liquid Gasket or equivalent.
●Be sure liquid gasket is 3.5 to 4.5 mm (0.138 to 0.177 in)
wide.
●Attaching should be done within 5 minutes after coating.
8. Install oil pan drain plug.
●Refer to illustration of components parts for installation direc-
tion of washer.
9. Install in the reverse order of removal after this step.
●Pour engine oil or start engine at least 30 minutes after
oil pan is installed.
INSPECTION AFTER INSTALLATION
●Check engine oil level. Refer to LU-18, "ENGINE OIL" .
●Check for leakage of engine oil when engine is warmed.
SEM159F
SBIA0164E
SBIA0161E
Page 190 of 3833
![NISSAN X-TRAIL 2001 Service Repair Manual EM-140
[YD22DDTi]
VACUUM PUMP
MODELS PRODUCED SINCE APRIL 2001
INSPECTION BEFORE REMOVAL
1. Disconnect vacuum hose, and connect a vacuum gauge via 3-way connector.
●Disconnect point where vacuum fr NISSAN X-TRAIL 2001 Service Repair Manual EM-140
[YD22DDTi]
VACUUM PUMP
MODELS PRODUCED SINCE APRIL 2001
INSPECTION BEFORE REMOVAL
1. Disconnect vacuum hose, and connect a vacuum gauge via 3-way connector.
●Disconnect point where vacuum fr](/manual-img/5/57405/w960_57405-189.png)
EM-140
[YD22DDTi]
VACUUM PUMP
MODELS PRODUCED SINCE APRIL 2001
INSPECTION BEFORE REMOVAL
1. Disconnect vacuum hose, and connect a vacuum gauge via 3-way connector.
●Disconnect point where vacuum from vacuum pump can be measured directly and install 3-way con-
nector.
2. Start engine and measure generated vacuum at idle speed.
●If out of standard, check for air suction in vacuum route, and measure again.
●If still outside of standard, replace vacuum pump.
REMOVAL
1. Drain engine coolant. Refer to CO-29, "Changing Engine Coolant" .
2. Remove air duct and air cleaner case. Refer to EM-120, "
Removal and Installation" .
3. Remove charge air cooler and bracket. Refer to EM-122, "
Removal and Installation" .
4. Disconnect harness connector from fuel injector.
5. Remove injection tube. Refer to EM-144, "
Removal and Installation" .
6. Remove fuel injector oil seal.
7. Remove rocker cover. Refer to EM-156, "
Removal and Installation" .
8. Remove spill tube. Refer to EM-144, "
Removal and Installation" .
9. Remove nozzle support from NO.2 cylinder and fuel injector. Refer to EM-144, "
Removal and Installation"
.
10. Remove air inlet pipes. Refer to EM-127, "
Removal and Installation" .
11. Remove exhaust manifold cover.
12. Disconnect electronic EGR volume control valve water hose and harness.
13. Disconnect heater hose.
14. Remove EGR cooler.
SBIA0325E
Standard:
– 86.6 to – 101.3 kPa (– 866 to – 1,013 mbar, – 650 to – 760 mmHg, – 25.59 to – 29.92 inHg)