TROUBLE DIAGNOSIS
EC-1433
[YD]
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ENGINE CONTROL COMPONENT PARTS/CONTROL SYSTEMS APPLICATION
X: Applicable
SELF-DIAGNOSTIC MODE
Regarding items detected in “SELF-DIAG RESULTS” mode, refer to — EC-1393, "INDEX FOR DTC" .
DATA MONITOR MODE
ItemDIAGNOSTIC TEST MODE
SELF-DIAG
RESULTSDATA MONI-
TORACTIVE
TEST
ENGINE CONTROL COMPONENT PARTS
INPUTCrankshaft position sensor (TDC)××
Camshaft position sensor×
Engine coolant temperature sensor××
Vehicle speed sensor××
Fuel temperature sensor××
Accelerator pedal position sensor 1××
Accelerator pedal position sensor 2××
Accelerator pedal released position switch××
Common rail fuel pressure sensor××
Park/neutral position (PNP) switch×
Mass air flow sensor××
Battery voltage××
Power steering oil pressure switch×
Stop lamp switch×
Absolute pressure sensor××
Fuel injector adjustment resistor×
OUTPUTSuction control valve×××
Fuel injector×××
Glow relay××
Cooling fan relay×××
EGR volume control valve××
MONITOR ITEMECM
INPUT
SIG-
NALMAIN
SIG-
NALSCAN
DIAG
SUP-
PORT
MNTRCONDITION SPECIFICATION
CKPS·RPM (TDC) [rpm]××
●The engine speed computed
from the crankshaft position
sensor (TDC) signal is dis-
played.
COOLAN TEMP/S
[°C] or [°F]××
●The engine coolant tempera-
ture (determined by the signal
voltage of the engine coolant
temperature sensor) is dis-
played.When the engine coolant temper-
ature circuit is open or short, ECM
enters fail-safe mode. The engine
coolant temperature determined
by the ECM is displayed.
VHCL SPEED SE
[km/h] or [mph]××
●The vehicle speed computed
form the vehicle speed sensor
signal is displayed.
FUEL TEMP SEN [°C] or [°F]××
●The fuel temperature (deter-
mined by the signal voltage of
the fuel temperature sensor) is
displayed.
EC-1436
[YD]
TROUBLE DIAGNOSIS
ACTIVE TEST MODE
REAL TIME DIAGNOSIS IN DATA MONITOR MODE
CONSULT-II has two kinds of triggers and they can be selected by touching “SETTING” in “DATA MONITOR”
mode.
1. “AUTO TRIG” (Automatic trigger):
–The malfunction will be identified on the CONSULT-II screen in
real time.
In other words, DTC will be displayed if the malfunction is
detected by ECM.
At the moment a malfunction is detected by ECM, “MONITOR”
in “DATA MONITOR” screen is changed to “Recording Data ...
xx%” as shown in the figure, and the data after the malfunction
detection is recorded. Then when the percentage reached
100%, “REAL-TIME DIAG” screen is displayed. If “STOP” is
touched on the screen during “ Recording Data ... xx%”, “REAL-
TIME DIAG” screen is also displayed.
The recording time after the malfunction detection and the recording speed can be changed by “TRIG-
GER POINT” and “Recording Speed”. Refer to CONSULT-II OPERATION MANUAL.
2. “MANU TRIG” (Manual trigger):
–DTC will not be displayed automatically on CONSULT-II screen
even though a malfunction is detected by ECM.
DATA MONITOR can be performed continuously even though a
malfunction is detected.
Use these triggers as follows:
1. “AUTO TRIG”
–While trying to detect the DTC by performing the “DTC Confir-
mation Procedure”, be sure to select to “DATA MONITOR
(AUTO TRIG)” mode. You can confirm the malfunction at the
moment it is detected.
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
POWER BAL-
ANCE
●Engine: After warming up, idle the
engine.
●A/C switch “OFF”
●Shift lever “N”
●Cut off each injector signal one at
a time using CONSULT-IIEngine runs rough or dies.
●Harness and connectors
●Compression
●Fuel injectors
COOLING FAN
●Ignition switch: ON
●Operate the cooling fan at “LOW”,
“HI” speed and turn “OFF” using
CONSULT-II.Cooling fan moves at “LOW”, “HI”
speed and stops.●Harness and connector
●Cooling fan motor
●Cooling fan relay
OFF ACCEL PO
SIG
●This mode is used for ECM to learn accelerator pedal released positions.
GLOW RELAY
●Ignition switch: ON (Engine
stopped)
●Turn the glow relay “ON” and
“OFF” using CONSULT-II and lis-
ten to operating sound.Glow relay makes the operating
sound.●Harness and connector
●Glow relay
EGR VOL CONT/
V
●Ignition switch: ON
●Change EGR volume control
valve opening step using CON-
SULT-II.EGR volume control valve makes
an operating sound.●Harness and connector
●EGR volume control valve
PRES REGULA-
TOR
●Ignition switch: ON
●Change fuel pressure in common
rail using CONSULT-IIFuel leaks.●Fuel line
●Fuel pressure relief valve
PBIB0480E
SEF707X
EC-1438
[YD]
TROUBLE DIAGNOSIS
ACCEL SEN 2*●Ignition switch: ON
(Engine stopped)Accelerator pedal: fully released 0.3 - 1.8V
Accelerator pedal: fully depressed More than 3.0V
OFF ACCEL SW
●Ignition switch: ON
(Engine stopped)Accelerator pedal: fully released ON
Accelerator pedal: slightly
depressed OFF
MAS AIR/FL SE
●Engine: After warming up
●Air conditioner switch: OFF
●Shift lever: Neutral position
●No-loadIdle 1.0 - 2.5V
2,000 rpm 2.1 - 2.7V
BATTERY VOLT
●Ignition switch: ON (Engine stopped) 11 - 14V
P/N POSI SW
●Ignition switch: ONShift lever: Neutral position ON
Except above OFF
START SIGNAL
●Ignition switch: ON → START → ON OFF → ON → OFF
PW/ST SIGNAL
●Engine: After warming up, idle
the engineSteering wheel is in neutral posi-
tion. (Forward direction)OFF
Steering wheel is turned. ON
BRAKE SW
●Ignition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
IGN SW
●Ignition switch: ON → OFF ON → OFF
ACT CR PRESS
●Engine: After warming up
●Air conditioner switch: OFF
●Shift lever: Neutral position
●No-loadIdle 30 - 40 MPa
2,000 rpm 40 - 50 MPa
SUCTION CV
●Engine: After warming up
●Air conditioner switch: OFF
●Shift lever: Neutral position
●No-loadIdle 70.0 - 71.5°CA
2,000 rpm 73.5 - 75.0°CA
MAIN INJ WID
●Engine: After warming up
●Shift lever: Neutral position
●Idle speedNo-load 0.68 - 0.78 msec
Air conditioner switch: ON
Rear window defogger switch: ON0.78 - 0.88 msec
GLOW RLY Refer to EC-1544, "
GLOW CONTROL SYSTEM" .
COOLING FAN
●When cooling fan is stopped. OFF
●When cooling fans operate at low speed. LOW
●When cooling fans operate at high speed. HIGH
EGR VOL CON/V
●Engine: After warming up
●Air conditioner switch: OFF
●Shift lever: Neutral position
●No-loadAfter one minute at idle More than 10 steps
Revving engine from idle to 3,600
rpm0 step
INT/A VOLUME
●Engine: After warming up, idle the engine 150 - 450 mg/st MONITOR ITEM CONDITION SPECIFICATION
EC-1468
[YD]
DTC P0190 COMMON RAIL FUEL PRESSURE SENSOR
DTC P0190 COMMON RAIL FUEL PRESSURE SENSOR
PFP:16638
DescriptionEBS004RD
The common rail fuel pressure sensor is placed to the common rail. It measures the fuel pressure in the com-
mon rail. The sensor sends voltage signal to the ECM. As the pressure increases, the voltage rises.
The ECM controls the fuel pressure in the common rail by the suction control valve. The ECM uses the signal
from common rail fuel pressure sensor as a feedback signal.
CONSULT-II Reference Value in Data Monitor ModeEBS008YH
Specification data are reference values.
ECM Terminals and Reference ValueEBS008YI
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
On Board Diagnosis LogicEBS004RE
DTC Confirmation ProcedureEBS004RF
WITH CONSULT-II
1. Turn ignition switch “ON”.
2. Select “DATA MONITOR” mode with CONSULT-II.
3. Wait at least 5 seconds.
4. If DTC is detected, go to EC-1470, "
Diagnostic Procedure" .
MONITOR CONDITION SPECIFICATOIN
ACT CR PRESS
●Engine: After warming up
●Air conditioner switch: OFF
●Shift lever: Neutral position
●No-loadIdle 30 - 40 MPa
2,000 rpm 40 - 50 MPa
TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse Signal)
A23 B Sensor's ground[Engine is running]
●Warm-up condition
●Idle speedApproximately 0V
A27 W Sensor's power supply[Ignition switch "ON"]Approximately 5V
B13
B14Y/R
Y/RCommon rail fuel pressure
sensor[Engine is running]
●Warm-up condition
●Idle speed1.6 - 1.8V
[Engine is running]
●Warm-up condition
●Engine speed is 2,000 rpm1.8 - 2.0V
DTC Malfunction is detected when ... Check Items (Possible Cause)
P0190
●An excessively high or low voltage from the sensor
is entered to ECM.●Harness or connectors (The sensor circuit is open
or shorted.)
●Common rail fuel pressure sensor
SEF817Y
EC-1472
[YD]
DTC P0201 - P0204 FUEL INJECTOR
DTC P0201 - P0204 FUEL INJECTOR
PFP:16600
DescriptionEBS008X0
The ECM sends the fuel injection signal to EDU (Electronic Drive Unit). Then the EDU sends ON signals to
fuel injectors to operate them.
The EDU monitors injector ground circuit and sends the feedback signal to the ECM.
COMPONENT DESCRIPTION
The fuel injector is a small, precise solenoid valve. When fuel injec-
tor receives ON signal from EDU, the coil in the fuel injector is ener-
gized. The energized coil pulls the needle valve back and allows fuel
to flow through the fuel injector into the cylinder. The amount of fuel
injected depends upon the injection pulse duration. Pulse duration is
the length of time the fuel injector remains open. The ECM controls
the injection pulse duration based on engine fuel needs.
CONSULT-II Reference Value in Data Monitor ModeEBS008X1
Remarks: Specification data are reference values.
ECM Terminals and Reference ValueEBS008X2
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
PBIB0482E
PBIB0465E
MONITOR ITEM CONDITION SPECIFICATION
MAIN INJ WID
●Engine: After warming up
●Shift lever: Neutral position
●Idle speedNo-load 0.68 - 0.78 msec
Air conditioner switch: ON
Rear window defogger switch: ON0.78 - 0.88 msec
DTC P0335 CRANKSHAFT POSISTION SENSOR (TDC)
EC-1479
[YD]
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DTC P0335 CRANKSHAFT POSISTION SENSOR (TDC)PFP:23731
DescriptionEBS004RQ
The crankshaft position sensor (TDC) monitors engine speed by
means of signals from the sensing plate (with 23 protrusions)
installed to the fly wheel. The datum signal output is detected 15°
signal and sent to the ECM. The sensor signal is used for fuel injec-
tion control and fuel injection timing control.
CONSULT-II Reference Value in Data Monitor ModeEBS004RR
Specification data are reference values.
ECM Terminals and Reference ValueEBS004RS
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
PBIB0368E
MONITOR ITEM CONDITION SPECIFICATION
CKPS·RPM (TDC)
●Tachometer: Connect
●Run engine and compare CONSULT-II value with the tachometer indi-
cation.Almost the same speed as the
tachometer indication.
TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA(DC Voltage and Pulse Sig-
nal)
B20 L/RCrankshaft position sen-
sor (TDC) ground[Engine is running]
●Warm-up condition
●Idle speedApproximately 0V
B21 L/GCrankshaft position sen-
sor (TDC)[Engine is running]
●Warm-up condition
●Idle speed0 - 12.5V
[Engine is running]
●Warm-up condition
●Engine speed is 2,000 rpm0 - 12.5V
PBIB0395E
PBIB0396E
EC-1484
[YD]
DTC P0340 CAMSHAFT POSITION SENSOR
DTC P0340 CAMSHAFT POSITION SENSOR
PFP:23731
DescriptionEBS008YN
The camshaft position sensor identifies a particular cylinder by
means of signals from the sensing plate (with five protrusions)
installed to the camshaft. The datum signal output is detected 90°
signal and sent to the ECM. The sensor signal is used for fuel injec-
tion control and fuel injection timing control.
ECM Terminals and Reference ValueEBS008YP
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
On Board Diagnosis LogicEBS008YQ
DTC Confirmation ProcedureEBS008YR
Before performing the following procedure, confirm that battery voltage is more than 10V.
PBIB0367E
TERMI-
NAL
NO.WIRE
COLORITEM CONDITIONDATA(DC Voltage and Pulse Sig-
nal)
B18 R/GCamshaft position sensor
ground[Engine is running]
●Warm-up condition
●Idle speedApproximately 0V
B19 R/Y Camshaft position sensor[Engine is running]
●Warm-up condition
●Idle speed0 - 3V
[Engine is running]
●Warm-up condition
●Engine speed is 2,000 rpm0 - 3V
PBIB0393E
PBIB0394E
DTC Malfunction is detected when ... Check Items (Possible Cause)
P0340
●An improper voltage signal from the sensor is send
to ECM during running and cranking.●Harness or connectors
(The sensor circuit is open or shorted.)
●Camshaft position sensor
DTC P0500 VEHICLE SPEED SENSOR (VSS)
EC-1489
[YD]
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DTC P0500 VEHICLE SPEED SENSOR (VSS)PFP:32702
DescriptionEBS004QL
The vehicle speed signal is sent to the combination meter from the 4WD control unit (models with ESP) or the
4WD/ABS control unit (models without ESP).The combination meter then sends a signal to the ECM.
ECM Terminals and Reference ValueEBS004QM
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.)
On Board Diagnosis LogicEBS004QN
Overall Function CheckEBS004QO
Use this procedure to check the overall function of the vehicle speed sensor circuit. During this check, a DTC
might not be confirmed.
WITH CONSULT-II
1. Lift up the vehicle.
2. Start engine.
3. Read vehicle speed sensor signal by oscilloscope under the fol-
lowing conditions.
●In 2nd gear position.
●Vehicle speed is 30km/h (19MPH)
The oscilloscope should indicate the almost same signal
wave as that shown in the “ECM Terminals and Reference
Va l u e ” .
4. If NG, go to EC-1492, "
Diagnostic Procedure" .
TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC Voltage and Pulse Signal)
E21 L/B Vehicle speed sensor[Engine is running]
●Lift up the vehicle
●In 2nd gear position
●Vehicle speed is 30 km/h (19 MPH)0 - 5V
PBIB0386E
DTC Malfunction is detected when.... Check Items (Possible Cause)
P0500
●The almost 0 km/h (0 MPH) signal from vehicle
speed sensor is sent to ECM even when vehicle is
being driven.
●An excessively high voltage from the sensor is send
to ECM
●Harness or connectors
(The sensor circuit is open or shorted.)
●Vehicle speed sensor
●Combination meter
●ESP/TCS/ABS control unit (models with ESP)
●4WD control unit (models with ESP)
●4WD/ABS control unit (models without ESP)
SEF864Y