STARTING SYSTEM
SC-27
C
D
E
F
G
H
I
J
L
MA
B
SC
1. Pinion stopper clip 2. Pinion stopper 3. Pinion
4. Pinion spring 5. Gear case assembly 6. Shift lever set
7. Dust cover kit 8. Magnetic switch assembly 9. Clutch assembly
10. E-ring 11. Thrust washer 12. Center bracket(P)
13. Packing 14. Planetary gear 15. Internal gear
16. Center bracket (A) 17. Yoke assembly 18. Armature assembly
19. Brush holder assembly 20. Brush(-) 21. Brush spring
22. Thrust washer 23. Rear cover assembly
Through-bolt:
: 4.9 - 6.4 N·m (0.50 - 0.65 kg-m,43.4 - 56.4 in-lb)
PKIA0466E
SC-28
STARTING SYSTEM
Inspection
EKS0031L
MAGNETIC SWITCH CHECK
●Before starting to check, disconnect battery ground cable.
●Disconnect “M” terminal of starter motor.
1. Continuity test (between “S” terminal and switch body).
●No continuity ... Replace.
2. Continuity test (between “S” terminal and “M” terminal).
●No continuity ... Replace.
PINION/CLUTCH CHECK
1. Inspect pinion teeth.
●Replace pinion if teeth are worn or damaged. (Also check
condition of ring gear teeth.)
2. Inspect reduction gear teeth (If equipped).
●Replace reduction gear if teeth are worn or damaged. (Also
check condition of armature shaft gear teeth.)
3. Check to see if pinion locks in one direction and rotates
smoothly in the opposite direction.
●If it locks or rotates in both directions, or unusual resistance is
evident. ... Replace.
BRUSH CHECK
Brush
Check wear of brush.
●Excessive wear ... Replace.
SEL555E
SEL556E
MEL139L
Wear limit length :Refer to SDS.SC-33,
"Starter" .
SEL014Z
HARNESS
PG-61
C
D
E
F
G
H
I
J
L
MA
B
PG
FUEL EC Fuel Injection System Function
GLOW EC Glow Control System
H/AIM LT Headlamp Aiming Control System
H/LAMP LT Headlamp
H/SEAT SE Heated Seat
HEATER MTC Heater System
HLC WW Headlamp Cleaner
HO2S1 EC Heated Oxygen Sensor 1 (Front)
HO2S1H EC Heated Oxygen Sensor 1 Heater (Front)
HO2S2 EC Heated Oxygen Sensor 2 (Rear)
HO2S2H EC Heated Oxygen Sensor 2 Heater (Rear)
HORN WW Horn
IATS EC Intake Air Temperature Sensor
IATSEN EC Intake Air Temperature Sensor
IGN/SG EC Ignition Signal
IGNSYS EC Ignition Signal
ILL LT Illumination
INJECT EC Injector
INT/L LT Map Lamp
IVC EC Intake Valve Timing Control Solenoid Valve
IVC/V EC Intake Valve Timing Control Solenoid Valve
KS EC Knock Sensor (KS)
LOAD EC Electrical Load Signal
LPSV AT Line Pressure Solenoid Valve
MAFS EC Mass Air Flow Sensor (MAFS)
MAIN EC, AT Main Power Supply and Ground Circuit
METER DI Meter and Gauge
MIL EC Malfunction Indicator Lamp
MIL/DL EC MIL and Data Link Connector
MIRROR GW Door Mirror
MULTI BL Multi-Remote Control System
NATS BL Nissan Anti-Theft System
NONDTC AT Non-Detective Items
OVRCSV AT Overrun Clutch Solenoid Valve
PGC/V EC EVAP Canister Purge Volume Control Solenoid Valve
PHASE EC Camshaft Position Sensor (PHASE)
PNP/SW EC, AT Park/Neutral Position (PNP) Switch
PNPSW1 EC Park/Neutral Position (PNP) Switch
POS EC Crankshaft Position Sensor (CKPS) (POS)
POWER PG Power Supply Routing
PRGVLV EC EVAP Canister Purge Volume Control Solenoid Valve
PRWIRE BL Theft Warning System (Pre-wire)
PS/SEN EC Power Steering Pressure Sensor
PST/SW EC Power Steering Oil Pressure SwitchCode Section Wiring Diagram Name
PG-62
HARNESS
R/FOG LT Rear Fog Lamp
ROOM/L LT Interior Room Lamp
RP/SEN EC Refrigerant Pressure Sensor
RRO2 EC Heated Oxygen Sensor 2 (Rear)
RRO2/H EC Heated Oxygen Sensor 2 Heater (Rear)
S/LOCK BL Super Lock
S/SIG EC Start Signal
S/WARN SB Seat Belt Warning System
SCTC/V EC Suction Control Valve
SHIFT AT A/T Shift Lock System
SROOF BL Sunroof
SRS SRS Supplemental Restraint System (SRS)
SSV/A AT Shift Solenoid Valve A
SSV/B AT Shift Solenoid Valve B
START SC Starting System
STOP/L LT Stop Lamp
T/MTR EC Throttle Control Motor
TAIL/L LT Parking, License and Tail Lamps
TCV AT Torque Converter Clutch Solenoid Valve
TM/RLY EC Throttle Control Motor Relay
TPS EC, AT Throttle Position Sensor
TURN LT Turn Signal and Hazard Warning Lamps
VDC BRC Vehicle Dynamics Control System
VIAS/V EC Variable Air Induction Control System
VSS EC Vehicle Speed Sensor (VSS)
VSSAT AT Vehicle Speed Sensor A/T (Revolution Sensor)
VSSMTR AT Vehicle Speed Sensor MTR
WARN DI Warning Lamps
WINDOW GW Power Window
WIP/R WW Rear Wiper and Washer
WIPER WW Front Wiper and WasherCode Section Wiring Diagram Name
MA-2
Changing Engine Oil ............................................ ... 32
Changing Oil Filter .................................................. 33
REMOVAL ........................................................... 33
INSTALLATION .................................................... 34
Draining Water ........................................................ 34
CHASSIS AND BODY MAINTENANCE ................... 35
Checking Exhaust System ...................................... 35
Checking Clutch Fluid Level and Leaks ................. 35
Checking Clutch System ........................................ 35
Checking M/T Oil .................................................... 35
Changing M/T Oil .................................................... 35
Checking A/T Fluid ................................................. 36
Changing A/T Fluid ................................................. 36
Checking Transfer Oil ............................................. 37
Changing Transfer Oil .......................................... ... 37
Checking Propeller Shaft ........................................ 37
Checking Differential Gear Oil ................................ 38
Changing Differential Gear Oil ................................ 38
Balancing Wheels ................................................... 38
Rotation .................................................................. 38
Checking Brake Fluid Level and Leaks .................. 39
Checking Brake Lines and Cables ......................... 39
Changing Brake Fluid ............................................. 39
Checking Disc Brake .............................................. 39
ROTOR ................................................................ 39
CALIPER ............................................................. 40PAD ...................................................................... 40
Checking Steering Gear and Linkage ..................... 40
STEERING GEAR ............................................... 40
STEERING LINKAGE .......................................... 40
Checking Power Steering Fluid and Lines .............. 40
Axle and Suspension Parts ..................................... 41
Drive Shaft .............................................................. 41
Lubricating Locks, Hinges and Hood Latches ......... 41
Checking Seat Belts, Buckles, Retractors, Anchors
and Adjusters .......................................................... 42
Checking Body Corrosion ....................................... 42
HEMMED PANELS .............................................. 42
PANEL JOINT ...................................................... 42
PANEL EDGE ...................................................... 42
PARTS CONTACT ............................................... 42
PROTECTORS .................................................... 42
ANTI-CORROSION MATERIALS ........................ 42
DRAIN HOLES ..................................................... 42
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 43
Standard and Limit .................................................. 43
BELT DEFLECTION AND TENSION ................... 43
RADIATOR ........................................................... 43
ENGINE COOLANT CAPACITY .......................... 43
ENGINE OIL CAPACITY ...................................... 43
SPARK PLUG ...................................................... 43
MA-4
DESCRIPTION
DESCRIPTION
PFP:00000
Pre-delivery Inspection ItemsELS000AK
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
UNDER HOOD — engine off
Radiator coolant level and coolant hose connections for leaks
Battery fluid level, specific gravity and conditions of battery terminals
Drive belts tension
Fuel filter for water or dusts (Diesel only), and fuel lines and connections for leaks
Engine oil level and oil leaks
Clutch and brake reservoir fluid level and fluid lines for leaks
Windshield and rear window washer and headlamp cleaner reservoir fluid level
Power steering reservoir fluid level and hose connections for leaks
ON INSIDE AND OUTSIDE
Remove front spring/strut spacer (If applicable)
Operation of all instruments, gauges, lights and accessories
Operation of horn(s), wiper and washer
Steering lock for operation
Check air conditioner for gas leaks
Front and rear seats, and seat belts for operation
All moldings, trims and fittings for fit and alignment
All windows for operation and alignment
Hood, trunk lid, door panels for fit and alignment
Latches, keys and locks for operation
Weatherstrips for adhesion and fit
Headlamp aiming
Tighten wheel nuts (Inc. inner nuts if applicable)
Tire pressure (Inc. spare tire)
Check front wheels for toe-in
Install clock/voltmeter/room lamp fuse (If applicable)
Install deodorizing filter to air conditioner (If applicable)
Remove wiper blade protectors (If applicable)
UNDER BODY
Manual transmission/transaxle, transfer and differential gear oil level
Brake and fuel lines and oil/fluid reservoirs for leaks
Tighten bolts and nuts of steering linkage and gear box, suspension, propeller shafts and drive shafts
Tighten rear body bolts and nuts (Models with wooden bed only)
ROAD TEST
Clutch operation
Parking brake operation
Service brake operation
Automatic transmission/transaxle shift timing and kickdown
Steering control and returnability
Engine performance
MA-6
GENERAL MAINTENANCE
GENERAL MAINTENANCE
PFP:00000
General MaintenanceELS000AL
General maintenance includes those items which should be checked during the normal day-to-day operation
of the vehicle. They are essential if the vehicle is to continue operating properly. The owners can perform the
checks and inspections themselves or they can have their NISSAN dealers do them for a nominal charge.
OUTSIDE THE VEHICLE
The maintenance items listed here should be performed from time to time, unless otherwise specified.
INSIDE THE VEHICLE
The maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, cleaning the
vehicle, etc.
UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically e.g. each time you check the engine oil or refuel. Item Reference page
TiresCheck the pressure with a gauge periodically when at a service station, includ-
ing the spare, and adjust to the specified pressure if necessary. Check carefully
for damage, cuts or excessive wear.—
Windshield wiper
bladesCheck for cracks or wear if not functioning correctly. —
Doors and engine
hoodCheck that all doors, the engine hood, the trunk lid and back door operate prop-
erly. Also ensure that all latches lock securely. Lubricate if necessary. Make sure
that the secondary latch keeps the hood from opening when the primary latch is
released.
When driving in areas using road salt or other corrosive materials, check for
lubrication frequently.BL-4
,BL-8
Tire rotationTires should be rotated every 5,000 km (3,000 miles).MA-38
Item Reference page
LampsMake sure that the headlamps, stop lamps, tail lamps, turn signal lamps, and
other lamps are all operating properly and installed securely. Also check head-
lamp aim.—
Warning lamps and
chimesMake sure that all warning lamps and buzzers/chimes are operating properly. —
Steering wheelCheck that it has the specified play.
Check for changes in the steering conditions, such as excessive free play, hard
steering or strange noises.
Free play: Less than 35 mm (1.38 in)—
Seat beltsCheck that all parts of the seat belt system (e.g. buckles, anchors, a dju sters and
retractors) operate properly and smoothly, and are installed securely. Check the
belt webbing for cuts, fraying, wear or damage.SB-3
Item Reference page
Windshield washer
fluidCheck that there is adequate fluid in the tank. —
Engine coolant levelCheck the coolant level when the engine is cold.CO-29
(QR20DE,
QR25DE)
CO-29
(YD22DDTi)
Engine oil levelCheck the level after parking the vehicle (on level ground) and turning off the
engine.LU-18
(QR20DE,
QR25DE)
LU-18
(YD22DDTi)
Brake and clutch fluid
levelsMake sure that the brake and clutch fluid levels are between the “MAX” and
“MIN” lines on the reservoir.MA-35
,MA-39
BatteryCheck the fluid level in each cell. It should be between the “MAX” and “MIN”
lines.—
MA-8
PERIODIC MAINTENANCE
Abbreviations: I = Inspect and correct or replace as necessary,R = Replace, L = Lubricate.
NOTE:
●(1) Inspect once per year.
● Maintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
ENGINE AND EMISSION CONTROL MAINTENANCE (YD22DDTI DIESEL ENGINE)
(Annual Mileage <30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary,R = Replace, D = Check filter and drain water MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform either at number of kilometers
(miles) or months, whichever comes
first.km x 1,000
(Miles x 1,000)
Months15
(9)
1230
(18)
2445
(27)
3660
(36)
4875
(45)
6090
(54)
72105
(63)
84120
(72)
96
Underhood and under vehicle
Headlamp aiming I I I I I I I ILT- 6
Brake & clutch, systems and fluid (For
level & leaks)IIIIIIIIMA-35,MA-
39
Brake fluidRRRRMA-39
Brake booster vacuum hoses, connec-
tions & check valveIIIIBR-19
Power steering fluid & lines (For level
& leaks)IIIIIIIIMA-40
Manual transaxle gear oil (For level &
leaks)IIIIIIIIMA-35
Automatic transaxle fluid (For level &
leaks)IIIIIIIIMA-36
Transfer gear oil (For level & leaks) I I I I I I I IMA-37
Differential gear oil (For level & leaks
or replace)IIIRIIIRMA-38,MA-
38
Steering gear & linkage, axle & sus-
pension parts, propeller shaft, front
drive shafts & exhaust systemIIIIIIIIMA-40,MA-
41 ,MA-37
,MA-41,
"Drive
Shaft"
Wheel alignment (If necessary, rotate
& balance wheels)IIIIIIIIFSU-6,MA-
38
Brake pads, rotors & other brake com-
ponentsIIIIIIIIMA-40,MA-
40 ,MA-39
Foot brake, parking brake & clutch (For
free play, stroke & operation)IIIIIIIIBR-6PB-3,
CL-5
Ventilation air filterRRRRAT C - 1 2 1
Body corrosion See NOTE (1)MA-42
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence page Perform either at number of kilometers (miles) or
months, whichever comes first.km x 1,000
(Miles x
1,000)
Months20
(12)
1240
(24)
2460
(36)
3680
(48)
48100
(60)
60120
(72)
72
Engine compartment and under vehicle
Intake & exhaust valve clearanceSee NOTE
(1)EM-163
Drive belts I I I I I IMA-26
Engine oil (Use API CD, CE, CF, CF-4 oil.)See NOTE
(2)RRRRRRMA-32