DTC P1217 ENGINE OVER TEMPERATURE
EC-1299
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4.CHECK COOLING FAN OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 27 and cooling fan relay-2 terminal 2, cooling fan relay-3
terminal 2.
Refer to wiring diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 6.
NG >> GO TO 5.
5.DETECT MALFUNCTIONING PART
Check the following.
●Harness connectors E61, F38
●Harness for open or short between cooling fan relays-2, -3 and ECM
>> Repair open circuit or short to ground or short to power in harness or connectors.
6.CHECK COOLING FAN RELAYS-2 AND -3
Refer to EC-1300, "
Component Inspection" .
OK or NG
OK >> GO TO 7.
NG >> Replace cooling fan relays.
7.CHECK COOLING FAN MOTORS
Refer to EC-1300, "
Component Inspection" .
OK or NG
OK >> GO TO 8.
NG >> Replace cooling fan motors.
8.CHECK INTERMITTENT INCIDENT
Perform EC-1192, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Main 12 Causes of OverheatingEBS00N87
Continuity should exist.
Engine Step Inspection item Equipment Standard Reference page
OFF 1
●Blocked radiator
●Blocked condenser
●Blocked radiator grille
●Blocked bumper
●Visual No blocking —
2
●Coolant mixture●Coolant tester 50 - 50% coolant mixture See MA-18, "Engine
Coolant Mixture Ratio" .
3
●Coolant level●Visual Coolant up to MAX level
in reservoir tank and radi-
ator filler neckSeeCO-29, "Changing
Engine Coolant" .
4
●Radiator cap●Pressure tester 59 - 98 kPa
(0.59 - 0.98 bar, 0.6 - 1.0
kg/cm
2 , 9 - 14 psi) (Limit)SeeMA-21, "
CHECKING
RADIATOR CAP" .
EC-1300
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DTC P1217 ENGINE OVER TEMPERATURE
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to CO-5, "
OVERHEATING CAUSE ANALYSIS" .
Component InspectionEBS00N88
COOLING FAN RELAYS-1, -2 AND -3
Check continuity between terminals 3 and 5, 6 and 7.
If NG, replace relay.
COOLING FAN MOTORS-1 AND -2
1. Disconnect cooling fan motor harness connectors.
2. Supply cooling fan motor terminals with battery voltage and
check operation.
Cooling fan motor should operate.
If NG, replace cooling fan motor.
ON*25●Coolant leaks●Visual No leaks See CO-29, "CHECKING
RADIATOR SYSTEM
FOR LEAKS" .
ON*
26●Thermostat●Touch the upper and
lower radiator hosesBoth hoses should be hot See CO-20, "THERMO-
STAT AND WATER CON-
TROL VALVE" , and CO-
11 , "RADIATOR" .
ON*
17●Cooling fan●CONSULT-II Operating See trouble diagnosis for
DTC P1217 (EC-1287
).
OFF 8
●Combustion gas leak●Color checker chemical
tester 4 Gas analyzerNegative —
ON*
39●Coolant temperature
gauge●Visual Gauge less than 3/4
when driving—
●Coolant overflow to
reservoir tank●Visual No overflow during driving
and idlingSeeCO-29, "Changing
Engine Coolant" .
OFF*
410●Coolant return from
reservoir tank to radia-
tor●Visual Should be initial level in
reservoir tankSeeCO-29, "LEVEL
CHECK" .
OFF 11
●Cylinder head●Straight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping)SeeEM-59, "CYLINDER
HEAD" .
12
●Cylinder block and pis-
tons●Visual No scuffing on cylinder
walls or pistonSeeEM-73, "CYLINDER
BLOCK" . Engine Step Inspection item Equipment Standard Reference page
Conditions Continuity
12V direct current supply between terminals 1 and 2 Yes
No current supply No
SEF745U
SpeedTerminals
(+) (−)
Cooling fan motorLow 1 4
High 1, 2 3, 4
SEF734W
HO2S1 HEATER
EC-1307
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HO2S1 HEATERPFP:22690
DescriptionEBS00N8I
SYSTEM DESCRIPTION
The ECM performs ON/OFF duty control of the heated oxygen sensor 1 heater corresponding to the engine
speed and engine coolant temperature. The duty percent varies with engine coolant temperature when engine
is started.
OPERATION
CONSULT-II Reference Value in Data Monitor ModeEBS00N8J
Specification data are reference values.
ECM Terminals and Reference ValueEBS00N8K
Specification data are reference values and are measured between each terminal and body ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
: Average voltage for pulse signal (Actual pulse signal can be confirmed by oscilloscope.) Sensor Input Signal to ECM ECM function Actuator
Camshaft position sensor (PHASE)
Crankshaft position sensor (POS)Engine speed
Heated oxygen sensor 1
heater controlHeated oxygen sensor 1 heater
Engine coolant temperature sensorEngine coolant tempera-
ture
Engine speed rpm Heated oxygen sensor 1 heater
Above 3,600 OFF
Below 3,600 ON
MONITOR ITEM CONDITION SPECIFICATION
HO2S1 HTR (B1)
●Engine: After warming up
●Engine speed: Below 3,600 rpmON
●Engine speed: Above 3,600 rpm OFF
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
2P/LHeated oxygen sen-
sor 1 heater[Engine is running]
●Warm-up condition
●Engine speed is below 3,600 rpm.Approximately 7.0V
[Engine is running]
●Engine speed is above 3,600 rpm.BATTERY VOLTAGE
(11 - 14V)
PBIB0519E
EC-1340
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EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
PFP:14920
DescriptionEBS00N9L
SYSTEM DESCRIPTION
This system controls flow rate of fuel vapor from the EVAP canister. The opening of the vapor by-pass pas-
sage in the EVAP canister purge volume control solenoid valve changes to control the flow rate. The EVAP
canister purge volume control solenoid valve repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control. The optimum value stored in the ECM is
determined by considering various engine conditions. When the engine is operating, the flow rate of fuel vapor
from the EVAP canister is regulated as the air flow changes.
COMPONENT DESCRIPTION
The EVAP canister purge volume control solenoid valve uses a ON/
OFF duty to control the flow rate of fuel vapor from the EVAP canis-
ter. The EVAP canister purge volume control solenoid valve is
moved by ON/OFF pulses from the ECM. The longer the ON pulse,
the greater the amount of fuel vapor that will flow through the valve.
CONSULT-II Reference Value in Data Monitor ModeEBS00N9M
Specification data are reference values.
ECM Terminals and Reference ValueEBS00N9N
Specification data are reference values and are measured between each terminal and ground.
Pulse signal is measured by CONSULT-II.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
Sensor Input Signal to ECMECM
functionActuator
Crankshaft position sensor (POS) Engine speed
EVAP can-
ister purge
flow con-
trolEVAP canister purge volume
control solenoid valve Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Ignition switch Start signal
Throttle position sensor Throttle position
Accelerator pedal position sensor Closed throttle position
Heated oxygen sensors 1Density of oxygen in exhaust gas
(Mixture ratio feedback signal)
Wheel sensor Vehicle speed
SEF337U
MONITOR ITEM CONDITION SPECIFICATION
PURG VOL C/V
●Engine: After warming up
●Shift lever: N
●Air conditioner switch: OFF
●No-loadIdle 0%
2,000 rpm 20 - 30%
IVT CONTROL SOLENOID VALVE
EC-1347
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IVT CONTROL SOLENOID VALVEPFP:23796
DescriptionEBS00N9S
SYSTEM DESCRIPTION
This mechanism hydraulically controls cam phases continuously with the fixed operating angle of the intake
valve.
The ECM receives signals such as crankshaft position, camshaft position, engine speed, and engine coolant
temperature. Then, the ECM sends ON/OFF pulse duty signals to the intake valve timing control solenoid
valve depending on driving status. This makes it possible to control the shut/open timing of the intake valve to
increase engine torque in low/mid speed range and output in high-speed range.
COMPONENT DESCRIPTION
Intake valve timing control solenoid valve is activated by ON/OFF
pulse duty (ratio) signals from the ECM.
The intake valve timing control solenoid valve changes the oil
amount and direction of flow through intake valve timing control unit
or stops oil flow.
The longer pulse width advances valve angle.
The shorter pulse width retards valve angle.
When ON and OFF pulse widths become equal, the solenoid valve
stops oil pressure flow to fix the intake valve angle at the control
position.
CONSULT-II Reference Value in Data Monitor ModeEBS00N9T
Specification data are reference values.
Sensor Input signal to ECM function ECM Actuator
Crankshaft position sensor (POS) Engine speed
Intake valve
timing controlIntake valve timing control
solenoid valve Camshaft position sensor (PHASE) Engine speed and piston position
Engine coolant temperature sensor Engine coolant temperature
Wheel sensor Vehicle speed
PBIB0540E
PBIB0195E
MONITOR ITEM CONDITION SPECIFICATION
INT/V SOL (B1)
●Engine: After warming up
●Shift lever: N
●Air conditioner switch: OFF
●No-loadIdle 0% - 2%
When revving engine up to 2,000 rpm
quicklyApprox. 0% - 50%
SERVICE DATA AND SPECIFICATIONS (SDS)
EC-1391
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Fuel PressureEBS00NB0
Idle Speed and Ignition TimingEBS00NB1
*1: Under the following conditions:
●Air conditioner switch: OFF
●Electric load: OFF (Lights, heater fan & rear window defogger)
●Steering wheel: Kept in straight-ahead position
*2: It refrigerant pressure is low, the idle speed may not be increased.
Calculated Load ValueEBS00NB2
Mass Air Flow SensorEBS00NB3
*: Engine is warmed up to normal operating temperature and running under no-load.
Intake Air Temperature SensorEBS00NB4
Engine Coolant Temperature SensorEBS00NB5
Heated Oxygen Sensor 1 HeaterEBS00NB6
Heated Oxygen sensor 2 HeaterEBS00NB7
Crankshaft Position Sensor (POS)EBS00NB8
Refer to EC-1245, "Component Inspection" .
Camshaft Position Sensor (PHASE)EBS00NB9
Refer to EC-1251, "Component Inspection" .
Fuel pressure at idle kPa (bar, kg/cm2 , psi)Approximately 350 (3.5, 3.57, 51)
Target idle speed
No-load*1 (in “P” or N” position)A/T: 700±50 rpm
M/T: 650±50 rpm
Air conditioner: ONIn “P” or N” position
725 rpm or more*
2
Ignition timingIn “P” or N” position AT: 16°±5° BTDC
MT: 14°±5° BTDC
Calculated load value % (Using CONSULT-II or GST)
At idle10 - 35
At 2,500 rpm10 - 35
Supply voltageBattery voltage (11 - 14V)
Output voltage at idle1.1 - 1.5*V
Mass air flow (Using CONSULT-II or GST)1.4 - 4.0 g·m/sec at idle*
4.0 - 10.0 g·m/sec at 2,500 rpm*
Temperature °C (°F) Resistance kΩ
25 (77)1.9 - 2.1
80 (176)0.31 - 0.37
Temperature °C (°F) Resistance kΩ
20 (68) 2.1 - 2.9
50 (122) 0.68 - 1.00
90 (194) 0.236 - 0.260
Resistance [at 25°C (77°F)] 2.3 - 4.3Ω
Resistance [at 25°C (77°F)] 2.3 - 4.3Ω
ENGINE CONTROL SYSTEM
EC-1399
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System ChartEBS0037B
*: The input signals are sent to the ECM through CAN communication line.
Fuel Injection Control SystemEBS0036G
SYSTEM DESCRIPTION
Three types of fuel injection control are provided to accommodate engine operating conditions; normal control,
idle control and start control. The ECM determines the appropriate fuel injection control. Under each control,
the amount of fuel injected is adjusted to improve engine performance.
Pulse signals are exchanged between ECM and Electronic Drive Unit (EDU). EDU controls fuel injectors
according to the input signals to adjust the amount of fuel injected to the preset value.
START CONTROL
Input/Output Signal Chart
When the ECM receives a start signal from the ignition switch, the
ECM adapts the fuel injection system for the start control. The
amount of fuel injected at engine starting is a preset program value
in the ECM. The program is determined by the engine speed, engine
coolant temperature and common rail fuel pressure.
For better startability under cool engine conditions, the lower the
coolant temperature becomes, the greater the amount of fuel
injected. The ECM ends the start control when the engine speed
reaches the specific value, and shifts the control to the normal or idle
control.
Input (Sensor) ECM Function Output (Actuator)
●Accelerator pedal position sensor
●Accelerator pedal released position switch
●Common rail fuel pressure sensor
●Fuel temperature sensor
●Engine coolant temperature sensor
●Crankshaft position sensor (TDC)
●Camshaft position sensor
●Vehicle speed sensor
●ESP/TCS/ABS control unit*
●Ignition switch
●Stop L amp s witch
●Air conditioner switch
●Mass air flow sensor
●Park/neutral position switch
●Battery voltage
●Power steering oil pressure switch Fuel injection controlEDU, Fuel injectors and Suction control
valve
Fuel injection timing controlEDU, Fuel injectors and Suction control
valve
Fuel cut controlEDU, Fuel injectors and Suction control
valve
Glow control system Glow relay & glow indictor lamp
On board diagnostic system Malfunction indicator (MI)
EGR volume control EGR volume control valve
Cooling fan control Cooling fan relay
Air conditioning cut control Air conditioner relay
Sensor Input Signal to ECM ECM Function Actuator
Engine coolant temperature sensor Engine coolant temperature
Fuel injection
control (start
control)EDU
Fuel injectors
Suction control valve Crankshaft position sensor (TDC) Engine speed
Camshaft position sensor Piston position
Ignition switch Start signal
Common rail fuel pressure sensor Common rail fuel pressure
SEF648S
EC-1400
[YD]
ENGINE CONTROL SYSTEM
IDLE CONTROL
Input/Output Signal Chart
When the ECM determines that the engine speed is at idle, the fuel injection system is adapted for the idle
control. The ECM regulates the amount of fuel injected corresponding to changes in load applied to the engine
to keep engine speed constant. The ECM also provides the system with a fast idle control in response to the
engine coolant temperature signal.
NORMAL CONTROL
Input/Output Signal Chart
The amount of fuel injected under normal driving conditions is deter-
mined according to sensor signals. The crankshaft position sensor
(TDC) detects engine speed, the accelerator pedal position sensor
detects accelerator pedal position and common rail fuel pressure
sensor detects common rail fuel pressure. These sensors send sig-
nals to the ECM.
The fuel injection data, predetermined by correlation between vari-
ous engine speeds, accelerator pedal positions and common rail fuel
pressure are stored in the ECM memory, forming a map. The ECM
determines the optimal amount of fuel to be injected using the sen-
sor signals in comparison with the map.
MAXIMUM AMOUNT CONTROL
Input/Output Signal Chart
The maximum injection amount is controlled to an optimum by the engine speed, intake air amount, engine
coolant temperature, and accelerator opening in accordance with the driving conditions.
This prevents the oversupply of the injection amount caused by decreased air density at a high altitude or dur-
ing a system failure.
Sensor Input Signal to ECM ECM Function Actuator
Engine coolant temperature sensor Engine coolant temperature
Fuel injection
control (Idle
control)EDU
Fuel injectors
Suction control valve Crankshaft position sensor (TDC) Engine speed
Battery Battery voltage
Accelerator pedal position sensor Accelerator pedal position
Accelerator pedal released position switch Accelerator pedal released position
Vehicle speed sensor Vehicle speed
Air conditioner switch Air conditioner signal
Common rail fuel pressure sensor Common rail fuel pressure
Sensor Input Signal to ECM ECM Function Actuator
Crankshaft position sensor (TDC) Engine speed
Fuel injection
control (Nor-
mal control)EDU
Fuel injectors
Suction control valve Accelerator pedal position sensor Accelerator position
Common rail fuel pressure sensor Common rail fuel pressure
SEF649S
Sensor Input Signal to ECM ECM Function Actuator
Mass air flow sensor Amount of intake air
Fuel injection
control (Maxi-
mum amount
control)EDU
Fuel Injectors Engine coolant temperature sensor Engine coolant temperature
Crankshaft position sensor (TDC) Engine speed
Accelerator pedal position sensor Accelerator position