EC-470
[QR25(WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
1 - 6: The numbers refer to the order of inspection.
(continued on next page)Air Positive crankcase ventilation sys-
tem334444444 41EC-1389
Incorrect idle speed adjustment 33 1111 1EC-465
Electric throttle control actuator 112332222 2 2EC-1273
,
EC-1275
,
EC-1281
IgnitionIncorrect ignition timing adjustment33111 11 1EC-465
Ignition circuit 11222 22 2EC-1331
Main power supply and ground circuit 22333 33 23EC-1193
Mass air flow sensor circuit 11222 22 2EC-1202
Engine coolant temperature sensor circuit 11222322312EC-1209
Throttle position sensor circuit 12 22222 2EC-1214
Accelerator pedal position sensor circuit3212 2EC-1222
Heated oxygen sensor 1 circuit 1232 22 2EC-1229,
EC-671
Knock sensor circuit 2 2 3EC-1235
Crankshaft position sensor (POS) circuit 2 2EC-1240
Camshaft position sensor (PHASE) circuit 2 2EC-1246
Vehicle speed signal circuit 2 3 3 3EC-1252
Power steering pressure sensor circuit 2 3333EC-1257
ECM 22333333333EC-1262,
EC-1269
Intake valve timing control solenoid valve cir-
cuit332 13223 3EC-699
VIAS control solenoid valve circuit 1EC-714
PNP switch circuit 3 3 3 3 3 3 3EC-705
Start signal circuit 2EC-1362
Refrigerant pressure sensor circuit 2 3333 4EC-1373
Electrical load signal circuit3333EC-1377
Air conditioner circuit 223333333 3 2AT C - 3 3
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
TROUBLE DIAGNOSIS
EC-471
[QR25(WITHOUT EURO-OBD)]
C
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EC
SYSTEM — ENGINE MECHANICAL & OTHER
SYMPTOM
Reference
page
HARD/NO START/RESTART (EXCP. HA)
ENGINE STALL
HESITATION/SURGING/FLAT SPOT
SPARK KNOCK/DETONATION
LACK OF POWER/POOR ACCELERATION
HIGH IDLE/LOW IDLE
ROUGH IDLE/HUNTING
IDLING VIBRATION
SLOW/NO RETURN TO IDLE
OVERHEATS/WATER TEMPERATURE HIGH
EXCESSIVE FUEL CONSUMPTION
EXCESSIVE OIL CONSUMPTION
BATTERY DEAD (UNDER CHARGE)
Warranty symptom code AA AB AC AD AE AF AG AH AJ AK AL AM HA
Fuel Fuel tank
5
5FL-9
Fuel piping 5 5 5 5 5 5FL-3,EM-
32
Vapor lock—
Valve deposit
555555 5—
Poor fuel (Heavy weight gaso-
line, Low octane)—
Air Air duct
55555 5EM-14
Air cleanerEM-14
Air leakage from air duct
(Mass air flow sensor —electric
throttle control actuator)
5555EM-14
Electric throttle control actuatorEM-16
Air leakage from intake manifold/
Collector/GasketEM-16
Cranking Battery
111111 11SC-3
Alternator circuitSC-12
Starter circuit 3SC-20
Signal plate 6EM-73
PNP switch
4MT-12 or
AT-349
Engine Cylinder head
55555 55 5EM-59
Cylinder head gasket 4 3
Cylinder block
66666 66 64
EM-73
Piston
Piston ring
Connecting rod
Bearing
Crankshaft
Va l v e
mecha-
nismTiming chain
55555 55 5EM-37
CamshaftEM-46
Intake valve
3EM-59
Exhaust valve
EC-480
[QR25(WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
4PU/RHeated oxygen sen-
sor 2 heater[Engine is running]
●Engine speed is below 3,600 rpm after the follow-
ing conditions are met.
●Engine: after warming up
●Keeping the engine speed between 3,500 and
4,000 rpm for one minute and at idle for one
minute under no load.0 - 1.0V
[Ignition switch “ON”]
●Engine stopped
[Engine is running]
●Engine speed is above 3,600 rpm.BATTERY VOLTAGE
(11 - 14V)
12 G/WCounter current
return[Ignition switch “ON”]BATTERY VOLTAGE
(11 - 14V)
13 PEVAP canister purge
volume control sole-
noid valve[Engine is running]
●Idle speedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
●Engine speed is about 2,000 rpmApproximately 10V
18 R/Y MI[Ignition switch “ON”]0 - 1.0V
[Engine is running]
●Idle speedBATTERY VOLTAGE
(11 - 14V)
20 W/GECM relay
(Self shut-off)[Engine is running]
[Ignition switch “OFF”]
●For 3 seconds after turning ignition switch “OFF”0 - 1.0V
[Ignition switch “OFF”]
●3 seconds passed after turning ignition switch
“OFF”BATTERY VOLTAGE
(11 - 14V)
21
22
23
24BR
PU
L/R
GY/RIgnition signal No. 1
Ignition signal No. 2
Ignition signal No. 3
Ignition signal No. 4[Engine is running]
●Warm-up condition
●Idle speed0 - 0.1V
[Engine is running]
●Warm-up condition
●Engine speed is 2,000 rpm.0 - 0.2V TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
PBIB0520E
PBIB0521E
PBIB0522E
TROUBLE DIAGNOSIS
EC-481
[QR25(WITHOUT EURO-OBD)]
C
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EC25 GY/LVIAS control sole-
noid valve[Engine is running]●Idle speedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
●Engine speed is above 5,000 rpm0 - 1.0V
26 L Air conditioner relay[Engine is running]
●Both A/C switch and blower switch are “ON”
(Compressor operates).0 - 1.0V
[Engine is running]
●A/C switch is “OFF”.BATTERY VOLTAGE
(11 - 14V)
27 LG/BCooling fan relay
(High)[Engine is running]
●Cooling fan is not operating
●Cooling fan is operating at low speedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
●Cooling fan is operating at high speed0 - 1.0V
29 B/P Fuel pump relay[Ignition switch “ON”]
●For 1 seconds after turning ignition switch “ON”
[Engine is running]0 - 1.0V
[Ignition switch “ON”]
●More than 1 seconds after turning ignition switch
“ON”.BATTERY VOLTAGE
(11 - 14V)
30 PU/WAir conditioner cut
signal[Engine is running]
●Both A/C switch and blower switch are “ON”
(Compressor operates).Approximately 0V
[Engine is running]
●A/C switch is “ON”
(Compressor not operates).Approximately 4.6V
33 W/BCAN communication
line[Ignition switch “ON”]Approximately 2.6V
Output voltage varies with the
communication status.
34 L/RCAN communication
line[Ignition switch “ON”]Approximately 2.4V
Output voltage varies with the
communication status.
36 L/OR Tachometer signal[Engine is running]
●Warm-up condition
●Idle speed6 - 7V
[Engine is running]
●Engine speed is 2,500 rpm6 - 7V TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
PBIB0523E
PBIB0524E
EC-490
[QR25(WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
*1: The items are the same as those of 1st trip freeze frame data.
DATA MONITOR MODE
Monitored Item
×: Applicable CAL/LD VALUE [%]
●The calculated load value at the moment a malfunction is detected is displayed.
COOLANT TEMP [°C]
or [°F]
●The engine coolant temperature at the moment a malfunction is detected is displayed.
S-FUEL TRIM-B1 [%]
●“Short-term fuel trim” at the moment a malfunction is detected is displayed.
●The short-term fuel trim indicates dynamic or instantaneous feedback compensation to the base fuel
schedule.
L-FUEL TRIM-B1 [%]
●“Long-term fuel trim” at the moment a malfunction is detected is displayed.
●The long-term fuel trim indicates much more gradual feedback compensation to the base fuel schedule
than short-term fuel trim.
ENGINE SPEED
[rpm]
●The engine speed at the moment a malfunction is detected is displayed.
VHCL SPEED [km/h]
or [mph]
●The vehicle speed at the moment a malfunction is detected is displayed.
B/FUEL SCHDL
[msec]
●The base fuel schedule at the moment a malfunction is detected is displayed.
INT/A TEMP SE [°C]
or [°F]
●The intake air temperature at the moment a malfunction is detected is displayed. Freeze frame data
item*1Description
Monitored item
[Unit]ECM
INPUT
SIG-
NALSMAIN
SIG-
NALSCAN
DIAG
SUP-
PORT
MNTRDescription Remarks
ENG SPEED [rpm]××
●Indicates the engine speed computed
from the signals of the crankshaft posi-
tion sensor (POS) and camshaft posi-
tion sensor (PHASE).●Accuracy becomes poor if engine
speed drops below the idle rpm.
●If the signal is interrupted while the
engine is running, an abnormal
value may be indicated.
MAS A/F SE-B1 [V]××
●The signal voltage of the mass air flow
sensor is displayed.●When the engine is stopped, a
certain value is indicated.
COOLAN TEMP/S
[°C] or [°F]××
●The engine coolant temperature (deter-
mined by the signal voltage of the
engine coolant temperature sensor) is
displayed.
●When the engine coolant tempera-
ture sensor is open or short-cir-
cuited, ECM enters fail-safe mode.
The engine coolant temperature
determined by the ECM is dis-
played.
HO2S1 (B1) [V]××
●The signal voltage of heated oxygen
sensor 1 is displayed.
HO2S2 (B1) [V]××
●The signal voltage of heated oxygen
sensor 2 is displayed.
HO2S1 MNTR (B1)
[RICH/LEAN]××
●Display of heated oxygen sensor 1 sig-
nal during air-fuel ratio feedback control:
RICH ... means the mixture became
“rich”, and control is being affected
toward a leaner mixture.
LEAN ... means the mixture became
“lean”, and control is being affected
toward a rich mixture.●After turning ON the ignition
switch, “RICH” is displayed until
air-fuel mixture ratio feedback
control begins.
●When the air-fuel ratio feedback is
clamped, the value just before the
clamping is displayed continu-
ously.
EC-494
[QR25(WITHOUT EURO-OBD)]
TROUBLE DIAGNOSIS
DATA MONITOR (SPEC) MODE
Monitored Item
NOTE:
●Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.
ACTIVE TEST MODE
Test Item
Monitored item [Unit]ECM
input
signalsMain
signalsDescription Remarks
ENG SPEED [rpm]×
●Indicates the engine speed computed
from the signal of the crankshaft position
sensor (POS).
MAS A/F SE-B1 [V]××
●The signal voltage of the mass air flow
sensor specification is displayed.●When engine is running specification
range is indicated.
B/FUEL SCHDL
[msec]
●“Base fuel schedule” indicates the fuel
injection pulse width programmed into
ECM, prior to any learned on board cor-
rection.
●When engine is running specification
range is indicated.
A/F ALPHA-B1 [%]×
●The mean value of the air-fuel ratio feed-
back correction factor per cycle is indi-
cated.●When engine is running specification
range is indicated.
●This data also includes the data for the
air-fuel ratio learning control.
TEST ITEM CONDITION JUDGEMENT CHECK ITEM (REMEDY)
FUEL INJEC-
TION
●Engine: Return to the original
trouble condition
●Change the amount of fuel injec-
tion using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
●Harness and connectors
●Fuel injectors
●Heated oxygen sensor 1
IGNITION TIM-
ING
●Engine: Return to the original
trouble condition
●Timing light: Set
●Retard the ignition timing using
CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
●Perform “Idle Air Volume Learn-
ing”.
POWER BAL-
ANCE
●Engine: After warming up, idle
the engine.
●A/C switch “OFF”
●Shift lever “N”
●Cut off each injector signal one at
a time using CONSULT-II.Engine runs rough or dies.
●Harness and connectors
●Compression
●Fuel injectors
●Power transistor
●Spark plugs
●Ignition coils
COOLING FAN
●Ignition switch: ON
●Turn the cooling fan “ON” and
“OFF” with CONSULT-II.Cooling fan moves and stops.
●Harness and connectors
●Cooling fan relay
●Cooling fan motor
ENG COOLANT
TEMP
●Engine: Return to the original
trouble condition
●Change the engine coolant tem-
perature using CONSULT-II.If trouble symptom disappears, see
CHECK ITEM.
●Harness and connectors
●Engine coolant temperature sen-
sor
●Fuel injectors
FUEL PUMP
RELAY
●Ignition switch: ON (Engine
stopped)
●Turn the fuel pump relay “ON”
and “OFF” using CONSULT-II
and listen to operating sound.Fuel pump relay makes the operat-
ing sound.●Harness and connectors
●Fuel pump relay
TROUBLE DIAGNOSIS
EC-497
[QR25(WITHOUT EURO-OBD)]
C
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EC
HO2S1 MNTR (B1)●Engine: After warming upMaintaining engine speed at 2,000
rpmLEAN←→ RICH
Changes more than 5 times dur-
ing 10 seconds.
HO2S2 MNTR (B1)
●Engine: After warming up
●Keeping the engine speed at
between 3,500 to 4,000 rpm for
one minute and at idle for one
minute under no loadRevving engine from idle up to 3,000
rpm quicklyLEAN←→ RICH
VEH SPEED SE
●Turn drive wheels and compare CONSULT-II value with the speedometer
indication.Almost the same speed as the
speedometer indication.
BATTERY VOLT
●Ignition switch: ON (Engine stopped) 11 - 14V
ACCEL SEN1
●Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.41 - 0.72V
Accelerator pedal: Fully depressed 3.2 - 4.9V
ACCEL SEN2*
2●Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released 0.15 - 0.98V
Accelerator pedal: Fully depressed 2.98 - 4.9V
THRTL SEN1
THRTL SEN2*
2
●Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released More than 0.36V
●Shift lever:
D (A/T model)
1st (M/T model)Accelerator pedal: Fully depressed Less than 4.75V
START SIGNAL
●Ignition switch: ON → START → ON OFF → ON → OFF
CLSD THL POS
●Ignition switch: ON
(Engine stopped)Accelerator pedal: Fully released ON
Accelerator pedal: Slightly depressed OFF
AIR COND SIG
●Engine: After warming up, idle
the engineAir conditioner switch: OFF OFF
Air conditioner switch: ON
(Compressor operates.)ON
P/N POSI SW
●Ignition switch: ONShift lever:
P or N (A/T model)
Neutral (M/T model)ON
Shift lever: Except above OFF
PW/ST SIGNAL
●Engine: After warming up, idle
the engineSteering wheel is in neutral position.
(Forward direction)OFF
Steering wheel is turned. ON
LOAD SIGNAL
●Ignition switch: ONRear window defogger switch is ON
and/or lighting switch is in 2nd.ON
Rear window defogger switch is OFF
and lighting switch is OFF.OFF
IGNITION SW
●Ignition switch: ON → OFF → ON ON → OFF → ON
HEATER FAN SW
●Engine: After warming up, idle
the engineHeater fan is operating. ON
Heater fan is not operating OFF
BRAKE SW
●Ignition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
INJ PULSE-B1
●Engine: After warming up
●Shift lever: N
●Air conditioner switch: OFF
●No-loadIdle 2.0 - 3.0 msec
2,000 rpm 1.9 - 2.9 msec
IGN TIMING
●Engine: After warming up
●Shift lever: N
●Air conditioner switch: OFF
●No-loadIdleMT: 12° - 16° BTDC
AT: 1 4° - 18° BTDC
2,000 rpm 25° - 45° BTDC MONITOR ITEM CONDITION SPECIFICATION
EC-510
[QR25(WITHOUT EURO-OBD)]
POWER SUPPLY CIRCUIT FOR ECM
6. DETECT MALFUNCTIONING PART
Check the following.
●10A fuse
●20A fuse
●Harness connectors E60, F36
●Harness connectors E61, F38
●Harness for open or short between ECM relay and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
7. CHECK OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 20 and ECM relay terminal 2.
Refer to Wiring Diagram.
2. Also check harness for short to ground and short to power.
OK or NG
OK >> Go to EC-683, "IGNITION SIGNAL" .
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
8. CHECK ECM POWER SUPPLY CIRCUIT-III
1. Turn ignition switch “ON” and then “OFF”.
2. Check voltage between ECM terminals 109, 111 and ground
with CONSULT-II or tester.
OK or NG
OK >> GO TO 13.
NG (Battery voltage does not exist.)>>GO TO 9.
NG (Battery voltage exists for more than a few seconds.)>>GO TO 11. Continuity should exist.
Voltage: After turning ignition switch “OFF”, battery
voltage will exist for a few seconds, then
drop approximately 0V.
PBIB1440E