FOREWORD
This manual contains maintenance and repair procedures for NISSAN
PICKUP, model D22 series.
In order to assure your safety and the efficient functioning of the vehicle,
this manual should be read thoroughly. It is especially important that the
PRECAUTIONS in the GI section be completely understood before starting
any repair task.
All information in this manual is based on the latest product information
at the time of publication. The right is reserved to make changes in speci-
®cations and methods at any time without notice.
IMPORTANT SAFETY NOTICE
The proper performance of service is essential for both the safety of the
technician and the efficient functioning of the vehicle.
The service methods in this Service Manual are described in such a man-
ner that the service may be performed safely and accurately.
Service varies with the procedures used, the skills of the technician and the
tools and parts available. Accordingly, anyone using service procedures,
tools or parts which are not speci®cally recommended by NISSAN must
®rst completely satisfy himself that neither his safety nor the vehicle's
safety will be jeopardized by the service method selected.
NISSAN EUROPE S.A.S.
Service Engineering Section
Paris, France
SEC305D
PEF823K
Fuel Pressure ReleaseNEEC0024Before disconnecting fuel line, release fuel pressure from fuel
line to eliminate danger.
WITH CONSULT-IINEEC0024S011. Start engine.
2. Perform ªFUEL PRESSURE RELEASEº in ªWORK SUP-
PORTº mode with CONSULT-II.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
4. Turn ignition switch OFF.
SEC306D
WITHOUT CONSULT-IINEEC0024S021. Remove fuse for fuel pump.
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
4. Turn ignition switch OFF and reconnect fuel pump fuse.
AEC064B
SEF318V
Fuel Pressure CheckNEEC0025+When reconnecting fuel line, always use new clamps.
+Make sure that clamp screw does not contact adjacent
parts.
+Use a torque driver to tighten clamps.
+Use Pressure Gauge to check fuel pressure.
+Do not perform fuel pressure check with system operat-
ing. Fuel pressure gauge may indicate false readings.
1. Release fuel pressure to zero.
2. Disconnect fuel hose between fuel filter and fuel tube (engine
side).
3. Install pressure gauge between fuel filter and fuel tube.
4. Start engine and check for fuel leakage.
5. Read the indication of fuel pressure gauge.
At idle speed:
With vacuum hose connected
Approximately 235 kPa (2.35 bar, 2.4 kg/cm
2,34
psi)
With vacuum hose disconnected
Approximately 294 kPa (2.94 bar, 3.0 kg/cm
2,43
psi)
BASIC SERVICE PROCEDUREKA24DE (EURO OBD)
Fuel Pressure Release
EC-3033
10 CHECK HEATED OXYGEN SENSOR 1 SIGNAL
With CONSULT-II
1. See ªHO2S1 MNTR (B1)º in ªDATA MONITORº mode.
2. Run engine at about 2,000 rpm for about 2 minutes under no-load.
3. Maintain engine at 2,000 rpm under no-load (engine is warmed up to normal operating temperature) and check that the
monitor fluctuates between ªLEANº and ªRICHº more than five times during 10 seconds.
SEF820Y
1 cycle: RICH®LEAN®RICH
2 cycles: RICH®LEAN®RICH®LEAN®RICH
Without CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no-load.
2. Set voltmeter probe between ECM terminal 50 and ground.
3. Make sure that the voltage fluctuates between 0 - 0.3V and 0.6 - 1.0V more than 5 times during 10 seconds at 2,000
rpm.
1 time: 0 - 0.3V®0.6 - 1.0V®0 - 0.3V
2 times: 0 - 0.3V®0.6 - 1.0V®0 - 0.3V®0.6 - 1.0V®0 - 0.3V
OK or NG
OK©INSPECTION END
NG©GO TO 11.
BASIC SERVICE PROCEDUREKA24DE (EURO OBD)
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment
EC-3043
15 CHECK HEATED OXYGEN SENSOR 1 SIGNAL
With CONSULT-II
1. Replace heated oxygen sensor 1.
2. See ªHO2S1 MNTR (B1)º in ªDATA MONITORº mode.
3. Maintain engine at 2,000 rpm under no-load (engine is warmed up to normal operating temperature.). Check that the
monitor fluctuates between ªLEANº and ªRICHº more than five times during 10 seconds.
1 cycle: RICH®LEAN®RICH
2 cycles: RICH®LEAN®RICH®LEAN®RICH
Without CONSULT-II
1. Stop engine.
2. Replace heated oxygen sensor 1.
3. Start engine and warm it up to normal operating temperature.
4. Run engine at approx. 2,000 rpm for approx. 2 minutes under no-load.
5. Set voltmeter probe between ECM terminal 50 and ground.
6. Make sure that voltage fluctuates between 0 - 0.3V and 0.6 - 1.0V more than 5 times during 10 seconds at 2,000 rpm.
1 time: 0 - 0.3V®0.6 - 1.0V®0 - 0.3V
2 times: 0 - 0.3V®0.6 - 1.0V®0 - 0.3V®0.6 - 1.0V®0 - 0.3V
OK or NG
OK©GO TO 12.
NG©GO TO 16.
16 DETECT MALFUNCTIONING PART
1. Connect heated oxygen sensor 1 harness connector to heated oxygen sensor 1.
2. Check fuel pressure regulator. Refer to EC-3034.
3. Check mass air flow sensor and its circuit.
Refer to EC-3143, EC-3151.
4. Check injector and its circuit.
Refer to EC-3369.
Clean or replace if necessary.
5. Check engine coolant temperature sensor and its circuit. Refer to EC-3165.
6. Check ECM function by substituting another known-good ECM.
(ECM may be the cause of a problem, but this is rarely the case.)
©GO TO 12.
+If a vehicle contains a part which is operating outside of design specifications with no MI
illumination, the part shall not be replaced prior to emission testing unless it is determined that
the part has been tampered with or abused in such a way that the diagnostic system cannot rea-
sonably be expected to detect the resulting malfunction.
BASIC SERVICE PROCEDUREKA24DE (EURO OBD)
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment
EC-3048
IntroductionNEEC0029The ECM has an on board diagnostic system which detects malfunctions related to engine sensors or actua-
tors. The ECM also records various emission-related diagnostic information including:
Diagnostic Trouble Code (DTC) Mode 3 of ISO 15031-5
Freeze Frame data Mode 2 of ISO 15031-5
System Readiness Test (SRT) code Mode 1 of ISO 15031-5
1st Trip Diagnostic Trouble Code (1st Trip DTC) Mode 7 of ISO 15031-5
1st Trip Freeze Frame data
Test values and Test limits Mode 6 of ISO 15031-5
Calibration ID Mode 9 of ISO 15031-6
The above information can be checked using procedures listed in the table below.
X: Applicable Ð: Not applicable
DTC 1st trip DTCFreeze Frame
data1st trip Freeze
Frame dataSRT code Test value
CONSULT-IIXXXXXÐ
GST X X*1 X Ð X X
*1: 1st trip DTCs for self-diagnoses concerning SRT items cannot be shown on the GST display.
The malfunction indicator (MI) on the instrument panel lights up when the same malfunction is detected in two
consecutive trips (Two trip detection logic), or when the ECM enters fail-safe mode. (Refer to EC-3101.)
Two Trip Detection LogicNEEC0030When a malfunction is detected for the first time, 1st trip DTC and 1st trip Freeze Frame data are stored in
the ECM memory. The MI will not light up at this stage. <1st trip>
If the same malfunction is detected again during the next drive, the DTC and Freeze Frame data are stored
in the ECM memory, and the MI lights up. The MI lights up at the same time when the DTC is stored. <2nd
trip> The ªtripº in the ªTwo Trip Detection Logicº means a driving mode in which self-diagnosis is performed
during vehicle operation. Specific on board diagnostic items will cause the ECM to light up or blink the MI,
and store DTC and Freeze Frame data, even in the 1st trip, as shown below.
X: Applicable Ð: Not applicable
ItemsMI DTC 1st trip DTC
1st trip 2nd trip
1st trip
displaying2nd trip
displaying1st trip
displaying2nd trip
displaying
Blinking Lighting up Blinking Lighting up
Misfire (Possible three way cata-
lyst damage) Ð DTC: P0300 -
P0304 is being detectedX ÐÐÐÐÐXÐ
Misfire (Possible three way cata-
lyst damage) Ð DTC: P0300 -
P0304 is being detectedÐÐ X ÐÐXÐÐ
Fail-safe items (Refer to
EC-3101.)Ð X Ð Ð X*1 Ð X*1 Ð
Except above Ð Ð Ð X Ð X X Ð
*1: Except ªECMº
Emission-related Diagnostic InformationNEEC0031DTC AND 1ST TRIP DTCNEEC0031S01The 1st trip DTC (whose number is the same as the DTC number) is displayed for the latest self-diagnostic
result obtained. If the ECM memory was cleared previously, and the 1st trip DTC did not reoccur, the 1st trip
DTC will not be displayed. If a malfunction is detected during the 1st trip, the 1st trip DTC is stored in the ECM
memory. The MI will not light up (two trip detection logic). If the same malfunction is not detected in the 2nd
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION
KA24DE (EURO OBD)
Introduction
EC-3049
trip (meeting the required driving pattern), the 1st trip DTC is cleared from the ECM memory. If the same mal-
function is detected in the 2nd trip, both the 1st trip DTC and DTC are stored in the ECM memory and the MI
lights up. In other words, the DTC is stored in the ECM memory and the MI lights up when the same malfunc-
tion occurs in two consecutive trips. If a 1st trip DTC is stored and a non-diagnostic operation is performed
between the 1st and 2nd trips, only the 1st trip DTC will continue to be stored. For malfunctions that blink or
light up the MI during the 1st trip, the DTC and 1st trip DTC are stored in the ECM memory.
Procedures for clearing the DTC and the 1st trip DTC from the ECM memory are described in ªHOW TO
ERASE EMISSION-RELATED DIAGNOSTIC INFORMATIONº. Refer to EC-3060.
For malfunctions in which 1st trip DTCs are displayed, refer to EC-3058. These items are required by legal
regulations to continuously monitor the system/component. In addition, the items monitored non-continuously
are also displayed on CONSULT-II.
1st trip DTC is specified in Mode 7 of ISO 15031-5. 1st trip DTC detection occurs without lighting up the MI
and therefore does not warn the driver of a problem. However, 1st trip DTC detection will not prevent the
vehicle from being tested, for example during Inspection/Maintenance (I/M) tests.
When a 1st trip DTC is detected, check, print out or write down and erase (1st trip) DTC and Freeze Frame
data as specified in ªWork Flowº procedure Step II, refer to page EC-3084. Then perform ªDTC Confirmation
Procedureº or ªOverall Function Checkº to try to duplicate the problem. If the malfunction is duplicated, the
item requires repair.
How to read DTC and 1st Trip DTCNEEC0031S0101DTC and 1st trip DTC can be read by the following methods.
With CONSULT-II
With GST
CONSULT-II or GST (Generic Scan Tool) Examples: P0340 etc.
These DTCs are prescribed by ISO 15031-5.
(CONSULT-II also displays the malfunctioning component or system.)
+1st trip DTC No. is the same as DTC No.
+Output of a DTC indicates a malfunction. However, GST does not indicate whether the malfunction
is still occurring or has occurred in the past and has returned to normal.
CONSULT-II can identify malfunction status as shown below. Therefore, using CONSULT-II (if avail-
able) is recommended.
A sample of CONSULT-II display for DTC is shown below. DTC or 1st trip DTC of a malfunction is displayed
in SELF-DIAGNOSTIC RESULTS mode of CONSULT-II. Time data indicates how many times the vehicle was
driven after the last detection of a DTC.
If the DTC is being detected currently, the time data will be ª0º.
If a 1st trip DTC is stored in the ECM, the time data will be ª[1t]º.
LEC028A
FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATANEEC0031S02The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant
temperature, short term fuel trim, long term fuel trim, engine speed, vehicle speed, throttle valve opening, base
fuel schedule and intake air temperature at the moment a malfunction is detected.
Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data.
The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT-II or
GST. The 1st trip freeze frame data can only be displayed on the CONSULT-II screen, not on the GST. For
details, see EC-3073.
Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION
KA24DE (EURO OBD)
Emission-related Diagnostic Information
EC-3050
+The time required for each diagnosis varies with road surface conditions, weather, altitude, individual driv-
ing habits, etc.
Zone A refers to the range where the time required, for the diagnosis under normal conditions*, is the
shortest.
Zone B refers to the range where the diagnosis can still be performed if the diagnosis is not completed
within zone A.
*: Normal conditions refer to the following:
þ Sea level
þ Flat road
þ Ambient air temperature: 20 - 30ÉC (68 - 86ÉF)
þ Diagnosis is performed as quickly as possible under normal conditions.
Under different conditions [For example: ambient air temperature other than 20 - 30ÉC (68 - 86ÉF)], diag-
nosis may also be performed.
Pattern 1:
+The engine is started at the engine coolant temperature of þ10 to 35ÉC (14 to 95ÉF)
(where the voltage between the ECM terminal 59 and ground is 3.0 - 4.3V).
+The engine must be operated at idle speed until the engine coolant temperature is greater than 70ÉC
(158ÉF) (where the voltage between the ECM terminal 59 and ground is lower than 1.4V).
Pattern 2:
+When steady-state driving is performed again even after it is interrupted, each diagnosis can be conducted.
In this case, the time required for diagnosis may be extended.
*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then release the accelerator pedal
and keep it released for more than 10 seconds. Depress the accelerator pedal until vehicle speed is 90 km/h
(56 MPH) again.
*2: Checking the vehicle speed with CONSULT-II or GST is advised.
Suggested upshift speeds for M/T models
Shown below are suggested vehicle speeds for shifting into a higher gear. These suggestions relate to fuel
economy and vehicle performance. Actual upshift speeds will vary according to road conditions, the weather
and individual driving habits.
For normal acceleration in low altitude areas
[less than 1,219 m (4,000 ft)]:For quick acceleration in low altitude
areas and high altitude areas
[over 1,219 m (4,000 ft)]:
Gear changeACCEL shift point
km/h (MPH)CRUISE shift point
km/h (MPH)km/h (MPH)
1st to 2nd 24 (15) 24 (15) 24 (15)
2nd to 3rd 40 (25) 29 (18) 40 (25)
3rd to 4th 58 (36) 48 (30) 64 (40)
4th to 5th 64 (40) 63 (39) 72 (45)
Suggested Maximum Speed in Each Gear
Downshift to a lower gear if the engine is not running smoothly, or if you need to accelerate.
Do not exceed the maximum suggested speed (shown below) in any gear. For level road driving, use the
highest gear suggested for that speed. Always observe posted speed limits and drive according to the road
conditions to ensure safe operation. Do not over-rev the engine when shifting to a lower gear as it may cause
engine damage or loss of vehicle control.
Gearkm/h (MPH)
2WD (AUTO mode)
1st 50 (30)
2nd 95 (60)
TEST VALUE AND TEST LIMIT (GST ONLY Ð NOT APPLICABLE TO CONSULT-II)NEEC0031S04The following is the information specified in Mode 6 of ISO 15031-5.
The test value is a parameter used to determine whether a system/circuit diagnostic test is ªOKº or ªNGº while
being monitored by the ECM during self-diagnosis. The test limit is a reference value which is specified as the
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION
KA24DE (EURO OBD)
Emission-related Diagnostic Information
EC-3057
HOW TO ERASE EMISSION-RELATED DIAGNOSTIC INFORMATIONNEEC0031S06How to Erase DTC (With CONSULT-II)NEEC0031S06011. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 5
seconds and then turn it ON (engine stopped) again.
2. Turn CONSULT-II ªONº and touch ªENGINEº.
3. Touch ªSELF-DIAG RESULTSº.
4. Touch ªERASEº. (The DTC in the ECM will be erased.)
SEC312D
The emission-related diagnostic information can be erased by selecting ªERASEº in the ªSELF-DIAG
RESULTSº mode with CONSULT-II.
How to Erase DTC (With GST)NEEC0031S06021. If the ignition switch stays ON after repair work, be sure to turn ignition switch OFF once. Wait at least 5
seconds and then turn it ON (engine stopped) again.
2. Select Mode 4 with GST (Generic Scan Tool).
The emission-related diagnostic information in the ECM can be erased by selecting Mode 4 with GST (Generic
Scan Tool).
NOTE:
+If the battery is disconnected, the emission-related diagnostic information will be lost after approx.
24 hours.
+The following data are cleared when the ECM memory is erased.
1) Diagnostic trouble codes
2) 1st trip diagnostic trouble codes
3) Freeze frame data
4) 1st trip freeze frame data
5) System readiness test (SRT) codes
6) Test values
7) Others
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION
KA24DE (EURO OBD)
Emission-related Diagnostic Information
EC-3060