Page 622 of 1306

4 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors E101, M5
+Harness connectors M47, F55 (RHD models)
+Harness for open or short between ECM and ECM relay
cRepair open circuit or short to ground or short to power in harness or connectors.
5 CHECK ECM OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Check harness continuity between ECM terminal 4 and ECM relay terminal 1. Refer to Wiring Diagram.
Continuity should exist.
2. Also check harness for short to ground and short to power.
OK or NG
OKcGO TO 7.
NGcGO TO 6.
6 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors E101, M5
+Harness connectors M48, F54 (RHD models)
+Harness for open or short between ECM and ECM relay
cRepair open circuit or short to ground or short to power in harness or connectors.
7 CHECK ECM RELAY
1. Apply 12V direct current between ECM relay terminals 1 and 2.
2. Check continuity between ECM relay terminals 3 and 5, 6 and 7.
SEF296X
OK or NG
OKcGO TO 8.
NGcReplace ECM relay.
8 CHECK INTERMITTENT INCIDENT
Refer to ªTROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENTº, EC-3469.
cINSPECTION END
DTC 0902 ECM RLYYD25DDTi
Diagnostic Procedure (Cont'd)
EC-3597
Page 635 of 1306
2 CHECK EGR VOLUME CONTROL VALVE POWER SUPPLY CIRCUIT-II
1. Turn ignition switch ªOFFº.
2. Disconnect ECM relay.
SEC950C
3. Check harness continuity between ECM relay terminal 3 and EGR volume control valve terminals 2 and 5. Refer to Wiring Dia-
gram.
Continuity should exist.
OK or NG
OKcGO TO 4.
NGcGO TO 3.
3 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors E101, M5
+Harness connectors M278, E236 (LHD models)
+Harness connectors M47, F55 (RHD models)
+Harness connectors F35, E236 (RHD models)
+Harness for open or short between EGR volume control valve and ECM relay
cRepair open circuit or short to ground or short to power in harness or connectors.
4 CHECK EGR VOLUME CONTROL VALVE POWER SUPPLY CIRCUIT-III
Check voltage between ECM relay terminal 5 and ground with CONSULT-II or tester.
SEC167D
OK or NG
OKcGO TO 6.
NGcGO TO 5.
DTC 1003 EGR VOLUME CONT/VYD25DDTi
Diagnostic Procedure (Cont'd)
EC-3610
Page 636 of 1306

5 DETECT MALFUNCTIONING PART
Check the following.
+10A fuse
+Harness for open or short between ECM relay and battery
cRepair open circuit or short to ground or short to power in harness or connectors.
6 CHECK ECM RELAY
1. Apply 12V direct current between ECM relay terminals 1 and 2.
2. Check continuity between ECM relay terminals 3 and 5, 6 and 7.
SEF296X
OK or NG
OKcGO TO 7.
NGcReplace ECM relay.
7 CHECK EGR VOLUME CONTROL VALVE OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminals and EGR volume control valve terminals as follows.
Refer to Wiring Diagram.
MTBL0442
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OKcGO TO 9.
NGcGO TO 8.
8 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors E236, M278 (LHD models)
+Harness connectors E236, F35 (RHD models)
+Harness for open or short between ECM and EGR volume control valve
cRepair open circuit or short to ground or short to power in harness or connectors.
DTC 1003 EGR VOLUME CONT/VYD25DDTi
Diagnostic Procedure (Cont'd)
EC-3611
Page 644 of 1306

Diagnostic Procedure
1 CHECK ELECTRONIC CONTROL FUEL INJECTION PUMP POWER SUPPLY CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect electronic control fuel injection pump harness connector.
SEC228D
3. Turn ignition switch ªONº.
4. Check voltage between electronic control fuel injection pump terminal 7 and ground.
SEF438Y
OK or NG
OKcGO TO 3.
NGcGO TO 2.
2 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors E30, E203
+Harness connectors E101, M5
+Harness connectors M47, F55 (RHD models)
+Harness for open or short between electronic control fuel injection pump and ECM
+Harness for open or short between electronic control fuel injection pump and ECM relay
cRepair open circuit or short to ground or short to power in harness or connectors.
3 CHECK ELECTRONIC CONTROL FUEL INJECTION PUMP GROUND CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch ªOFFº.
2. Check harness continuity between electronic control fuel injection pump terminal 6 and ground. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OKcGO TO 5.
NGcGO TO 4.
DTC 1004 FUEL CUT SYSTEM1YD25DDTi
EC-3619
Page 646 of 1306

Description
SYSTEM DESCRIPTION
Sensor Input Signal to ECMECM
FunctionActuator
Crankshaft position
sensor (TDC)Engine speed
Glow
controlGlow lamp,
Glow relay
¯
Glow plugs Engine coolant tem-
perature sensorEngine coolant tem-
perature
When engine coolant temperature is more than approximately
75ÉC (167ÉF), the glow relay turns off, inactivating the quick-glow
control until coolant temperature drops below approximately
55ÉC (131ÉF).
When coolant temperature is lower than approximately 75ÉC
(167ÉF):
+Ignition switch ON
After ignition switch has turned to ON, the glow relay turns
ON for a certain period of time in relation to engine coolant
temperature, allowing current to flow through glow plug.
+Cranking
The glow relay turns ON, allowing current to flow through
glow plug.
+Starting
After engine has started, current continues to flow through
glow plug (after-glow mode) for a certain period in relation to
engine coolant temperature.
When engine speed exceeds approximately 4,800 rpm, cur-
rent flow through glow plug is interrupted.
The glow indicator lamp turns ON for a certain period of time in
relation to engine coolant temperature at the time glow relay is
turned ON.
COMPONENT DESCRIPTION
Glow plug
+The glow plug is provided with a ceramic heating element to
obtain a high-temperature resistance. It glows in response to
a signal sent from the ECM, allowing current to flow through
the glow plug via the glow relay.
SEF376Y
GLOW CONTROL SYSTEMYD25DDTi
EC-3621
Page 647 of 1306
ECM Terminals and Reference Value
Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may damage the
ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
16 L/W Glow indicator lampIgnition switch ªONº
Glow indicator lamp is ªONºApproximately 1V
Ignition switch ªONº
Glow indicator lamp is ªOFFºBATTERY VOLTAGE
(11 - 14V)
111 W/R Glow relay Refer to ªSYSTEM DESCRIPTIONº, EC-3621.
GLOW CONTROL SYSTEMYD25DDTi
EC-3622
Page 652 of 1306
10 CHECK COMBINATION METER
Check combination meter and glow indicator lamp. Refer to EL section (ªMETER AND GAUGESº).
OK or NG
OKcGO TO 19.
NGcRepair or replace combination meter or glow indicator lamp.
11 CHECK GLOW RELAY POWER SUPPLY CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect glow relay.
SEC965C
3. Check voltage between glow relay terminals 1, 3 and ground with CONSULT-II or tester.
SEF451Z
OK or NG
OKcGO TO 13.
NGcGO TO 12.
12 DETECT MALFUNCTIONING PART
Check the following.
+60A fusible link
+Harness for open or short between glow relay and battery
cRepair harness or connectors.
GLOW CONTROL SYSTEMYD25DDTi
Diagnostic Procedure (Cont'd)
EC-3627
Page 653 of 1306

13 CHECK GLOW RELAY OUTPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 111 and glow relay terminal 2. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OKcGO TO 15.
NGcGO TO 14.
14 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors E101, M5
+Harness connectors M48, F54 (RHD models)
+Harness for open or short between glow relay and ECM
cRepair open circuit or short to ground or short to power in harness or connectors.
15 CHECK HARNESS CONTINUITY BETWEEN GLOW RELAY AND GLOW PLUG FOR OPEN AND SHORT
1. Disconnect glow plug harness connector.
2. Check harness continuity between glow relay terminal 5 and glow plug harness connector. Refer to Wiring Diagram.
Continuity should exist.
3. Also check harness for short to ground and short to power.
OK or NG
OKcGO TO 16.
NGcRepair open circuit or short to ground or short to power in harness or connectors.
16 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors E72, E232
+Harness for open or short between glow relay and glow plug
cRepair open circuit or short to ground or short to power in harness or connectors.
17 CHECK GLOW RELAY
Check continuity between glow relay terminals 3 and 5 under the following conditions.
SEF433Y
OK or NG
OKcGO TO 18.
NGcReplace glow relay.
GLOW CONTROL SYSTEMYD25DDTi
Diagnostic Procedure (Cont'd)
EC-3628