Page 58 of 1306

SEC305D
PEF823K
Fuel Pressure ReleaseNEEC0024Before disconnecting fuel line, release fuel pressure from fuel
line to eliminate danger.
WITH CONSULT-IINEEC0024S011. Start engine.
2. Perform ªFUEL PRESSURE RELEASEº in ªWORK SUP-
PORTº mode with CONSULT-II.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
4. Turn ignition switch OFF.
SEC306D
WITHOUT CONSULT-IINEEC0024S021. Remove fuse for fuel pump.
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel
pressure.
4. Turn ignition switch OFF and reconnect fuel pump fuse.
AEC064B
SEF318V
Fuel Pressure CheckNEEC0025+When reconnecting fuel line, always use new clamps.
+Make sure that clamp screw does not contact adjacent
parts.
+Use a torque driver to tighten clamps.
+Use Pressure Gauge to check fuel pressure.
+Do not perform fuel pressure check with system operat-
ing. Fuel pressure gauge may indicate false readings.
1. Release fuel pressure to zero.
2. Disconnect fuel hose between fuel filter and fuel tube (engine
side).
3. Install pressure gauge between fuel filter and fuel tube.
4. Start engine and check for fuel leakage.
5. Read the indication of fuel pressure gauge.
At idle speed:
With vacuum hose connected
Approximately 235 kPa (2.35 bar, 2.4 kg/cm
2,34
psi)
With vacuum hose disconnected
Approximately 294 kPa (2.94 bar, 3.0 kg/cm
2,43
psi)
BASIC SERVICE PROCEDUREKA24DE (EURO OBD)
Fuel Pressure Release
EC-3033
Page 59 of 1306

If results are unsatisfactory, perform Fuel Pressure Regulator
Check, EC-3034.
SEF718B
Fuel Pressure Regulator CheckNEEC00261. Stop engine and disconnect fuel pressure regulator vacuum
hose from intake manifold.
2. Plug intake manifold with a rubber cap.
3. Connect variable vacuum source to fuel pressure regulator.
4. Start engine and read indication of fuel pressure gauge as
vacuum is changed.
Fuel pressure should decrease as vacuum increases. If results
are unsatisfactory, replace fuel pressure regulator.
SEF319V
SEF116V
SEF117V
Injector
REMOVAL AND INSTALLATIONNEEC00271. Release fuel pressure to zero.
2. Remove injector tube assembly with injectors from intake
manifold.
3. Remove injectors from injector tube assembly.
+Push injector tail piece.
+Do not pull on the connector.
4. Install injector to fuel tube assembly.
a. Clean exterior of injector tail piece.
b. Use new O-rings.
Always replace O-rings with new ones.
Lubricate O-rings with a smear of engine oil.
5. Install injectors with fuel tube assembly to intake manifold.
Tighten in numerical order shown in the figure.
a. First, tighten all bolts to 9.3 to 10.8 N´m (0.95 to 1.1 kg-m, 6.9
to 8.0 ft-lb).
b. Then, tighten all bolts to 21 to 26 N´m (2.1 to 2.7 kg-m, 15 to
20 ft-lb).
6. Install fuel hoses to fuel tube assembly.
7. Reinstall any parts removed in reverse order of removal.
CAUTION:
After properly connecting injectors to fuel tube assembly,
check connections for fuel leakage.
BASIC SERVICE PROCEDUREKA24DE (EURO OBD)
Fuel Pressure Check
EC-3034
Page 60 of 1306

SEF500V
Fast Idle Cam (FIC)
COMPONENT DESCRIPTIONNEEC0502The FIC is installed on the throttle body to maintain adequate
engine speed while the engine is cold. It is operated by a volumet-
ric change in wax located inside the thermo-element. The thermo-
element is operated by engine coolant temperature.
For inspection refer to ªTROUBLE DIAGNOSIS-BASIC
INSPECTIONº, ªBasic Inspectionº, EC-3086.
Idle Speed/Ignition Timing/Idle Mixture Ratio
Adjustment
NEEC0028PREPARATIONNEEC0028S05+Make sure that the following parts are in good order.
a)Battery
b)Ignition system
c)Engine oil and coolant levels
d)Fuses
e)ECM harness connector
f)Vacuum hoses
g)Air intake system
(Oil filler cap, oil level gauge, etc.)
h)Fuel pressure
i)Engine compression
j)Throttle valve
k)EVAP system
+On models equipped with air conditioner, checks should be carried out while the air conditioner is
ªOFFº.
+When measuring ªCOº percentage, insert probe more than 40 cm (15.7 in) into tail pipe.
+Turn off headlamps, heater blower.
+Keep front wheels pointed straight ahead.
BASIC SERVICE PROCEDUREKA24DE (EURO OBD)
Fast Idle Cam (FIC)
EC-3035
Page 62 of 1306
INSPECTION PROCEDURE=NEEC0028S02
1 INSPECTION START
1. Visually check the following:
+Air cleaner clogging
+Hoses and duct for leaks
+Electrical connectors
+Gasket (intake manifold, cylinder head, exhaust system)
+Throttle valve and throttle position sensor operation
2. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
Ensure engine speed stays below 1,000 rpm.
SEF810K
3. Open engine hood and run engine at about 2,000 rpm for about 2 minutes under no-load.
4. Make sure that no DTC is displayed with CONSULT-II or GST.
OK or NG
OK©+GO TO 2. (With CONSULT-II)
+GO TO 3. (Without CONSULT-II)
NG©1. Repair or replace components as necessary.
2. GO TO 2. (With CONSULT-II)
3. GO TO 3. (Without CONSULT-II)
BASIC SERVICE PROCEDUREKA24DE (EURO OBD)
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment
EC-3037
Page 63 of 1306
2 CHECK IGNITION TIMING
With CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no-load.
2. Rev engine two or three times under no-load, then run engine at idle speed for about 1 minute.
SEF978U
3. Select ªIGNITION TIMING ADJº in WORK SUPPORT mode.
4. Touch ªSTARTº.
PEF546N
5. Rev engine (2,000 to 3,000 rpm) two or three times under no-load, then run engine at idle speed.
6. Check ignition timing with a timing light.
SEF320V
M/T: 15ɱ2É BTDC
OK or NG
OK©GO TO 5.
NG©GO TO 4.
BASIC SERVICE PROCEDUREKA24DE (EURO OBD)
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment
EC-3038
Page 64 of 1306
3 CHECK IGNITION TIMING
Without CONSULT-II
1. Run engine at about 2,000 rpm for about 2 minutes under no-load.
2. Rev engine two or three times under no-load, then run engine at idle speed for about 1 minute.
SEF978U
3. Turn off engine and disconnect throttle position sensor harness connector.
SEF265S
4. Start engine and rev it (2,000 to 3,000 rpm) two or three times under no-load, then run engine at idle speed.
5. Check ignition timing with a timing light.
SEF320V
M/T: 15ɱ2É BTDC
OK or NG
OK©GO TO 5.
NG©GO TO 4.
BASIC SERVICE PROCEDUREKA24DE (EURO OBD)
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment
EC-3039
Page 65 of 1306
4 ADJUST IGNITION TIMING
With CONSULT-II
1. Adjust ignition timing to the specified value by turning distributor after loosening bolts which secure distributor.
Without CONSULT-II
1. Adjust ignition timing to the specified value by turning distributor after loosening bolts which secure distributor.
2. Turn off engine and connect throttle position sensor harness connector to throttle position sensor.
SEF265S
Models with CONSULT-II©GO TO 2.
Models without CON-
SULT-II©GO TO 3.
5 CHECK BASE IDLE SPEED
With CONSULT-II
1. Read idle speed in ªIGNITION TIMING ADJº in ªWORK SUPPORTº mode.
SEF713Z
M/T: 650±50 rpm
Without CONSULT-II
1. Check idle speed.
M/T: 650±50 rpm
OK or NG
OK (With CONSULT-II)©GO TO 7.
OK (Without CONSULT-
II)©GO TO 8.
NG©GO TO 6.
BASIC SERVICE PROCEDUREKA24DE (EURO OBD)
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment
EC-3040
Page 66 of 1306
6 ADJUST BASE IDLE SPEED
1. Rev engine (2,000 to 3,000 rpm) two or three times under no-load, then run engine at idle speed.
2. Adjust idle speed by turning idle speed adjusting screw.
SEF240SA
M/T: 650±50 rpm
Models with CONSULT-II©GO TO 7.
Models without CON-
SULT-II©GO TO 8.
7 CHECK TARGET IDLE SPEED
With CONSULT-II
1. Touch ªBACKº on CONSULT-II.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no-load, then run engine at idle speed.
SEF602K
3. Read idle speed in ªDATA MONITORº mode with CONSULT-II.
SEF058Y
M/T: 700±50 rpm
OK or NG
OK©GO TO 10.
NG©GO TO 9.
BASIC SERVICE PROCEDUREKA24DE (EURO OBD)
Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment
EC-3041