2001 NISSAN ALMERA TINO brake pads

NBR375
8. As shown in the figure, align the piston’s concave to the pad’s
convex, then install the cylinder body to the torque member.
9. Install brake cable, brake cable mounting bolt, lock spring and
master cylinder reservoir cap.
NBR167
RemovalNLBR0039WARNING:
Clean brake pads with a vacuum dust collector to minimize the
hazard of airborne particles or other materials.
1. Remove brake cable mounting bolt and lock spring.
2. Release parking brake control lever, then disconnect cable
from the caliper.
3. Remove torque member fixing bolts and connecting bolt.
It is not necessary to remove connecting bolt except for dis-
assembly or replacement of caliper assembly. In this case,
suspend caliper assembly with wire so as not to stretch brake
hose.
SBR646
DisassemblyNLBR00401. Remove piston by turning it counterclockwise with long nose
pliers or suitable tool.
SBR889
2. Pry off snap ring A from piston with suitable pliers and remove
adjusting nut.
REAR DISC BRAKE (CAM & STRUT TYPE)
Pad Replacement (Cont’d)
BR-30

ComponentNLBR0150
NBR422
1. Cylinder body
2. Pin
3. Pin boot4. Torque member
5. Inner shim
6. Inner pad7. Outer pad
8. Outer shim
NOTE:
The cylinder body cannot be disassembled.
Pad ReplacementNLBR0151WARNING:
Clean brake pads with a vacuum dust collector to minimize the
hazard of airborne particles or other materials.
CAUTION:
+When cylinder body is open, do not depress brake pedal
because piston will pop out.
+Be careful not to damage piston boot or get oil on rotor.
Always replace shims in replacing pads.
+If shims are rusted or show peeling of rubber coat, replace
them with new shims.
+It is not necessary to remove connecting bolt except for
replacement of caliper assembly. In this case, suspend
cylinder body with wire so as not to stretch brake hose.
+Burnish the brake contact surfaces after refinishing or
replacing rotors, after replacing pads, or if a soft pedal
occurs at very low mileage.
Refer to“Brake Burnishing Procedure”,“ON-VEHICLE
SERVICE”, BR-7.
REAR DISC BRAKE (BALL & RAMP TYPE)
Component
BR-36

NBR423
1. Remove master cylinder reservoir cap.
2. Remove brake cable lock spring.
3. Release parking brake control lever, then disconnect cable
from the caliper.
4. Remove upper pin bolt.
NBR426
5. Open cylinder body downward. Then remove pads inner and
outer shims.
Standard pad thickness:
9.3 mm (0.366 in)
Pad wear limit:
2.0 mm (0.079 in)
SBR641
6. When installing new pads, push piston into cylinder body by
gently turning piston clockwise, as shown.
Carefully monitor brake fluid level because brake fluid will
return to reservoir when pushing back piston.
NBR374
7. Adjust the piston to the right angle as shown in the figure.
NBR375
8. As shown in the figure, align the piston’s concave to the pad’s
convex, then install the cylinder body to the torque member.
9. Install brake cable, brake cable mounting bolt, lock spring and
master cylinder reservoir cap.
REAR DISC BRAKE (BALL & RAMP TYPE)
Pad Replacement (Cont’d)
BR-37

NBR427
RemovalNLBR0152WARNING:
Clean brake pads with a vacuum dust collector to minimize the
hazard of airborne particles or other materials.
1. Remove brake cable lock spring.
2. Release parking brake control lever, then disconnect cable
from the caliper.
3. Remove torque member fixing bolts and connecting bolt.
4. Remove brake hose connecting bolt.
5. Plug off the brake hose and cylinder body to prevent air enter-
ing the system.
CAUTION:
Care should be taken as not to let:
+Air enter the cylinder body and brake hose.
+Brake fluid spill from the cylinder body and brake hose.
DisassemblyNLBR0153Remove pin bolts and pins.
NOTE:
Cylinder body can not be disassembled.
InspectionNLBR0154CALIPERNLBR0154S01CAUTION:
Do not drain any brake fluid from cylinder body. Cylinder body
can not be disassembled.
Cylinder BodyNLBR0154S0101Check cylinder body for score, rust, wear, damage or presence of
foreign materials. If any of the above conditions are observed,
replace cylinder body.
Torque MemberNLBR0154S0102Check for wear, cracks or other damage. Replace if necessary.
Pin and Pin BootNLBR0154S0104Check for wear, cracks or other damage.
Replace if any of the above conditions are observed.
REAR DISC BRAKE (BALL & RAMP TYPE)
Removal
BR-38

3 CHECK BRAKE BOOSTER OPERATION
Check brake booster for operation and air tightness.
Refer to BR-16.
SBR058C
Is brake booster airtight and functioning properly?
Ye s©GO TO 4.
No©Replace. GO TO 4.
4 CHECK BRAKE PAD AND ROTOR
Check brake pad and rotor.
Refer to BR-24, 26, 28, 32.
SBR059C
Are brake pads and rotors functioning properly?
Ye s©GO TO 5.
No©Replace.
TROUBLE DIAGNOSIS Ð BASIC INSPECTIONABS
Preliminary Check (Cont'd)
BR-66

Chassis and Body Maintenance=NLMA0046S03Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, A = Adjust, L = Lubricate
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform either at number of kilometers
(miles) or months, whichever comes
first.km×1,000 1 10 20 30 40 50 60 70 80
(mile×1,000) (0.6) (6) (12) (18) (24) (30) (36) (42) (48)
Months—6 12182430364248
Underhood and under vehicle
Brake & clutch fluid (For level &
leaks)
IIIIIIIIBR-7
Brake fluid
R R BR-7
Brake booster vacuum hoses, connec-
tions & check valveI I BR-16
Power steering fluid & lines (For level
& leaks)I*1 I I*1 I I*1 I I*1 I ST-7
Brake, clutch & exhaust systemsIIIIIIIIBR-7,
CL-5,
FE-13,
FE-15,
FE-23
H·CVT fluid (For level and leaks)IIIIIIII AT-10
H·CVT fluid
R R AT-11
Manual transaxle gear oil (For level &
leaks)I*1 I I*1 I I*1 I I*1 IMT-10,
MT-11
Steering gear & linkage, axle & sus-
pension parts & drive shafts
I*2IIIIST-7,
SU-5,
SU-18
Outside and inside
Wheel alignment (if necessary, rotate
& balance wheels)IIIISU-15,
SU-27
Brake pads, rotors & other brake com-
ponents
IIIIIIIIBR-24,
BR-28
Lock, hinges & hoods latch
L*1 L L*1 L L*1 L L*1 LBT-7,
BT-13
Seat belts, buckles, retractors,
anchors & adjusterIIIIRS-3
Foot brake, parking brake & clutch
(For free play, stroke & operation)I*1 I I*1 I I*1 I I*1 IBR-11,
BR-40,
CL-5
Ventilation air filter
Replace every 12,000 km (7,500 miles) or 12 months HA-103
Supplemental air bag systems See NOTE (1) RS-16
NISSAN Mobility System See NOTE (2)IIIII—
NOTE:
(1) Inspect at the first 10 years, and then every 2 years.
Maintenance item with“
”should be performed more frequently according to“Maintenance Under Severe Driving Condi-
tions”.
(2) Check expiration date of the tyre sealant bottle. Replace if necessary.
*1: Models except for Australia
*2: Models without three way catalyst
PERIODIC MAINTENANCE (EXCEPT FOR EUROPE)
Chassis and Body Maintenance
MA-7

Maintenance Under Severe Driving Conditions=NLMA0046S04The maintenance intervals shown on the preceding pages are for normal operating conditions. If the vehicle
is mainly operated under severe driving conditions as shown below, more frequent maintenance must be per-
formed on the following items as shown in the table.
SEVERE DRIVING CONDITIONSNLMA0046S0401A—Driving under dusty conditions
B—Driving repeatedly short distances
C—Towing a trailer or caravan
D—Extensive idling
E—Driving in extremely adverse weather conditions or in areas where ambient temperatures are either
extremely low or extremely high
F—Driving in high humidity areas or in mountainous areas
G—Driving in areas using salt or other corrosive materials
H—Driving on rough and/or muddy roads or in the desert
I—Driving with frequent use of braking or in mountainous areas
Driving condition Maintenance itemMaintenance
operationMaintenance
intervalRefer-
ence
page
A........Aircleaner filter Viscous paper type Replace More frequentlyEM-18,
EM-88,
EM-169
ABCD.....Engine oil & oil filter (QG18DE/SR20DE
engine)ReplaceEvery 5,000 km
(3,000 miles) or 3
monthsLC-8,
LC-28,
LC-9,
LC-28
ABCD.....Engine oil (YD22DDTi engine)
ReplaceMore frequently LC-47
Engine oil filter (YD22DDTi engine)Every 7,500 km
(4,500 miles) or 6
monthsLC-48
A...E....Fuel filter (YD22DDTi engine) ReplaceEvery 20,000 km
(12,000 miles) or
12 monthsFE-15
.....F...Brake fluid ReplaceEvery 20,000 km
(12,000 miles) or
12 monthsBR-7
..C....H.H·CVT fluid ReplaceEvery 20,000 km
(12,000 miles) or
12 monthsAT-11
......GH.Steering gear & linkage, axle & suspen-
sion parts & drive shaftsCheckEvery 10,000 km
(6,000 miles) or 6
monthsST-7,
SU-5,
SU-18
A.C...GHIBrake pads, rotors & other brake com-
ponentsCheckEvery 5,000 km
(3,000 miles) or 3
monthsBR-24,
BR-28
......G..Lock, hinges & hood latch LubricateEvery 5,000 km
(3,000 miles) or 3
monthsBT-7,
BT-13
A........Ventilation air filter Replace More frequently HA-103
PERIODIC MAINTENANCE (EXCEPT FOR EUROPE)
Maintenance Under Severe Driving Conditions
MA-8

CHASSIS AND BODY MAINTENANCE=NLMA0043S0102Abbreviations: R = Replace I = Inspect: Correct or replace if necessary [ ] = At the specified mileage only
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence
pages Perform on a kilometer basis, but on
an annual basis when driving less
than 15,000 km (9,000 miles) in a
year.km x 1,000
(miles x 1,000)
Months15
(9)
1230
(18)
2445
(27)
3660
(36)
4875
(45)
6090
(54)
72105
(63)
84120
(72)
96
Underhood and under vehicle
Headlamp aimingIIIIIIIIEL-72
Wheel alignment (if necessary, bal-
ance & rotate wheels)IIIIIIIISU-15/
SU-27
Brake pads, rotors & other brake
components
IIIIIIIIBR-24/
BR-28
Foot brake, parking brake & clutch
(for free play, stroke & operation)IIIIIIIIBR-11/
BR-40/
CL-5
Brake booster vacuum hoses,
connections, check valveIIIIBR-16
Brake & clutch, systems and fluid (for
level and leaks)IIIIIIIIBR-7
Brake fluid
RRRRBR-7
Power steering fluid and lines (for
level and leaks)IIIIIIIIST-7
Supplemental air bag systems See NOTE (1) RS-16
Ventilation air filter
RRRRHA-103
Manual transaxle gear oil (check for
leakage. Use genuine NISSAN XZ
gear oil or exact equivalent)IIIIIIIIMT-10
MT-11
CVT fluid [for level and leaks or
replace. Use genuine NISSAN CVT
fluid (NS-1) or exact equivalent]
I I I [R] I I I [R] AT-10
Steering gear & linkage, axle & sus-
pension parts, drive shafts, exhaust
system
IIIIST-7/
SU-5/
SU-18/
FE-13/
FE-15/
FE-23
NISSAN Mobility System See NOTE (2)IIIIIII—
Body corrosion See NOTE (3) BT-6
NOTE:
(1) Inspect after 10 years, then every 2 years.
(2) Check expiration date of the tyre sealant bottle. Replace if necessary.
(3) Inspect once per year.

Maintenance items with“
”should be performed more frequently according to“Maintenance Under Severe Driving Con-
ditions”.
PERIODIC MAINTENANCE
Maintenance Schedule for Petrol Engines (Annual Mileage < 30,000 km/year) (Cont’d)
MA-10