SAT311G
Assembly (1)NJAT01731. Install revolution sensor onto transmission case.
Always use new sealing parts.
SAT881I
2. Install differential side oil seals on transmission case and con-
verter housing, so that ªAº and ªBº are within specifications.
SAT027K
Unit: mm (in)
AB
5.5 - 6.5 (0.217 - 0.256) þ0.5 to 0.5 (þ0.020 to 0.020)
SAT328D
3. Install parking actuator support to transmission case.
+Pay attention to direction of parking actuator support.
SAT329D
4. Install parking pawl on transmission case and fix it with park-
ing shaft.
ASSEMBLY
Assembly (1)
AT-446
Band ServoNJAT0196RETURN SPRINGNJAT0196S01Unit: mm (in)
Return spring Free length Outer diameter Part number*
2nd servo return spring 32.5 (1.280) 25.9 (1.020) 31605-31X20
OD servo return spring 38.52 (1.5165) 22.0 (0.866) 31605-31X21
*: Always check with the Parts Department for the latest parts information.
Removal and InstallationNJAT0197Unit: mm (in)
Distance between end of converter housing and torque converter 15.9 (0.626) or more
Shift Solenoid ValvesNJAT0223
Gear Solenoid A Solenoid B
1st ON ON
2nd OFF ON
3rd OFF OFF
4th ON OFF
ResistanceNJAT0224
Solenoid valve Resistance (Approx.) Terminal number
Shift solenoid A 20 - 30W2
Shift solenoid B 5 - 20W1
Ovr. clutch sol. 20 - 30W3
Line pres. sol. 2.5 - 5W4
T/conv. clutch sol. 5 - 20W5
ATF Temp. SensorNJAT0225
Temperature Resistance
20ÉC (68ÉF)
¯
80ÉC (176ÉF)Approximately 1.5V
¯
Approximatley 0.5VApproximately 2.5 kW
¯
Approximately 0.3 kW
Revolution SensorNJAT0226
Condition Judgement standard
When moving at 20 km/h (12 MPH), use the CONSULT-II pulse frequency measuring
function.*1
CAUTION:
Connect the diagnosis data link cable to the vehicle diagnosis connector.
*1: A circuit tester cannot be used to test this item.Approximately 150 Hz
When vehicle parks.Under 1.3V or over 4.5V
Dropping ResistorNJAT0227
Resistance 10 - 15W
SERVICE DATA AND SPECIFICATIONS (SDS)
Band Servo
AT-485
Wheel Hub and Knuckle
COMPONENTS=NJAX0008
SAX007-A
1. Drive shaft
2. Knuckle
3. Baffle plate (where fitted)
4. ABS sensor5. Wheel bearing assembly
6. Snap ring
7. Hub bolt
8. Wheel hub9. Wheel bearing lock nut
10. Cotter pin
11. Brake disc
12. Wheel nut
REMOVALNJAX0009CAUTION:
Before removing the front axle assembly, disconnect the ABS
wheel sensor from the assembly. Then move it away from the
front axle assembly area.
Failure to do so may result in damage to the sensor wires and
the sensor becoming inoperative.
SFA090A
1. Remove wheel bearing lock nut.
FRONT AXLE
Wheel Hub and Knuckle
AX-5
SBR686C
Precautions
PRECAUTIONSNJAX0022+When installing each rubber part, final tightening must be
carried out under unladen condition* with tires on ground.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
+Use flare nut wrench when removing or installing brake
tubes.
+After installing removed suspension parts, check wheel
alignment.
+Do not jack up at the trailing arm and lateral link.
+Always torque brake lines when installing.
Preparation
SPECIAL SERVICE TOOLSNJAX0032
Tool number
Tool nameDescription
KV40104710
Drift
NT474
Install ABS sensor rotor
a: 76.3 mm (3.004 in) dia.
b: 67.9 mm (2.673 in) dia.
ST3072000
Drift
NT115
Install ABS sensor rotor
a: 77 mm (3.03 in) dia.
b: 55.5 mm (2.185 in) dia.
COMMERCIAL SERVICE TOOLSNJAX0024
Tool name Description
1 Flare nut crowfoot
2 Torque wrench
NT360
Removing and installing brake piping
a: 10 mm (0.39 in)
REAR AXLE
Precautions
AX-22
Wheel Hub
COMPONENTSNJAX0028
SAX013-A
1. Spindle
2. Baffle plate
3. Back plate4. ABS sensor rotor
5. Wheel hub bearing
6. Wheel bearing lock nut7. Hub cap
8. ABS sensor
REMOVALNJAX0029CAUTION:
+Before removing the rear wheel hub assembly, disconnect
the ABS wheel sensor from the assembly. Then move it
away from the hub assembly. Failure to do so may result
in damage to the sensor wires and the sensor becoming
inoperative.
+Wheel hub bearing does not require maintenance. If any of
the following symptoms are noted, replace wheel hub
bearing assembly.
1) Growling noise is emitted from wheel hub bearing dur-
ing operation.
2) Wheel hub bearing drags or turns roughly. This occurs
when turning hub by hand after bearing lock nut is tight-
ened to specified torque.
REAR AXLE
Wheel Hub
AX-24
SRA711A
1. Remove brake caliper assembly.
2. Remove wheel bearing lock nut.
3. Remove brake rotor (models with disk brake) or brake drum
(models with drum brakes).
4. Remove wheel hub bearing from spindle.
CAUTION:
Do not disconnect brake hose from caliper.
+Suspend caliper assembly with wire so as not to stretch
brake hose.
+Be careful not to depress brake pedal, or piston will pop
out.
Make sure brake hose is not twisted.
ARA082
5. Remove the sensor rotor using suitable puller, drift and bea
ring replacer.
SAX014
INSTALLATIONNJAX0030+With vehicles equipped with ABS, press-fit ABS sensor rotor
into wheel hub bearing using a drift.
Do not reuse ABS sensor rotor. When installing, replace it
with a new one.
SRA734AB
+Press-fit ABS sensor rotor as far as the location shown in fig-
ure at left.
Height ªhº:
Models with disk brakes
1.5 - 2.5 mm (0.059 - 0.098 in)
Models with drum brakes
17.7 - 18.7 mm (0.697 - 0.736 in)
REAR AXLE
Wheel Hub (Cont'd)
AX-25
REAR DISC BRAKE (CAM & STRUT TYPE)..............35
Component ................................................................35
Pad Replacement ......................................................35
Removal .....................................................................37
Disassembly...............................................................37
Inspection...................................................................38
CALIPER.................................................................38
ROTOR...................................................................39
Assembly ...................................................................39
Installation ..................................................................42
REAR DISC BRAKE (BALL & RAMP TYPE)..............43
Component ................................................................43
Pad Replacement ......................................................43
Removal .....................................................................45
Disassembly...............................................................45
Inspection...................................................................45
CALIPER.................................................................45
ROTOR...................................................................46
Installation ..................................................................46
PARKING BRAKE CONTROL......................................47
Components...............................................................47
Removal and Installation ...........................................47
Inspection...................................................................47
Adjustment .................................................................48
ABS
DESCRIPTION...............................................................49
Purpose......................................................................49
ABS (Anti-Lock Brake System) Operation ................49
ABS Hydraulic Circuit ................................................49
System Components .................................................50
System Description ....................................................50
SENSOR.................................................................50
CONTROL UNIT......................................................50
ABS ACTUATOR AND ELECTRIC UNIT....................50
Component Parts and Harness Connector
Location .....................................................................52
Schematic/Sedan .......................................................53
Wiring Diagram - ABS -/Sedan..................................54
Schematic/Hatchback ................................................58
Wiring Diagram - ABS -/Hatchback ...........................59
MODELS WITH SELF-DIAGNOSIS FUNCTION
(DATA LINK CONNECTOR TERMINAL NO. 9)
...........59
MODELS WITHOUT SELF-DIAGNOSIS
FUNCTION (DATA LINK CONNECTOR TERMINAL
NO. 9)
.....................................................................60
ON BOARD DIAGNOSTIC SYSTEM
DESCRIPTION...............................................................63
Self-diagnosis (Only Models with Data Link
Connector Terminal No. 9) ........................................63
FUNCTION..............................................................63
SELF-DIAGNOSIS PROCEDURE..............................63
HOW TO READ SELF-DIAGNOSTIC RESULTS
(MALFUNCTION CODES)
........................................64
HOW TO ERASE SELF-DIAGNOSTIC RESULTS
(MALFUNCTION CODES)
........................................64
CONSULT-II ...............................................................65
CONSULT-II APPLICATION TO ABS..........................65
ECU (ABS CONTROL UNIT) PART NUMBER
MODE
.....................................................................65
CONSULT-II Inspection Procedure............................65
SELF-DIAGNOSIS PROCEDURE..............................65
SELF-DIAGNOSTIC RESULTS MODE.......................67
DATA MONITOR PROCEDURE................................68
ACTIVE TEST PROCEDURE....................................69
DATA MONITOR MODE...........................................70
ACTIVE TEST MODE...............................................70
TROUBLE DIAGNOSIS - INTRODUCTION..................71
How to Perform Trouble Diagnoses for Quick
and Accurate Repair ..................................................71
INTRODUCTION......................................................71
TROUBLE DIAGNOSIS - BASIC INSPECTION...........72
Preliminary Check......................................................72
Ground Circuit Check ................................................75
ABS ACTUATOR AND ELECTRIC UNIT GROUND.....75
TROUBLE DIAGNOSIS - GENERAL
DESCRIPTION...............................................................76
Malfunction Code/Symptom Chart.............................76
MODELS WITH SELF-DIAGNOSIS FUNCTION
(DATA LINK CONNECTOR TERMINAL NO. 9)
...........76
TROUBLE DIAGNOSES FOR SELF-DIAGNOSTIC
ITEMS.............................................................................78
Wheel Sensor or Rotor ..............................................78
DIAGNOSTIC PROCEDURE.....................................78
ABS Actuator Solenoid Valve or Solenoid Valve
Relay ..........................................................................81
DIAGNOSTIC PROCEDURE.....................................81
Motor Relay or Motor.................................................84
DIAGNOSTIC PROCEDURE.....................................84
Low Voltage ...............................................................86
DIAGNOSTIC PROCEDURE.....................................86
Control Unit ................................................................88
DIAGNOSTIC PROCEDURE.....................................88
TROUBLE DIAGNOSES FOR SYMPTOMS.................89
1. ABS Works Frequently ..........................................89
2. Unexpected Pedal Action ......................................89
3. Long Stopping Distance ........................................90
4. ABS Does Not Work ..............................................91
5. Pedal Vibration and Noise.....................................92
6. ABS Warning Lamp Does Not Come On
When Ignition Switch Is Turned On...........................93
7. ABS Warning Lamp Stays On When Ignition
Switch Is Turned On ..................................................95
REMOVAL AND INSTALLATION.................................97
Wheel Sensors ..........................................................97
ABS Actuator and Electric Unit..................................98
CONTENTS(Cont'd)
BR-2
REMOVAL...............................................................98
INSTALLATION........................................................98
Sensor Rotor..............................................................99
REMOVAL...............................................................99
INSTALLATION........................................................99
SERVICE DATA AND SPECIFICATIONS (SDS).......100
General Specifications .............................................100Disc Brake ...............................................................101
Drum Brake..............................................................101
Brake Pedal .............................................................101
Parking Brake ..........................................................101
CONTENTS(Cont'd)
BR-3