Page 1555 of 2493
SAT049F
6. Pull out manual shaft retaining pin.
7. Remove manual shaft and manual plate from transmission
case.
SAT080D
8. Remove manual shaft oil seal.
INSPECTIONNJAT0123+Check component parts for wear or damage. Replace if nec-
essary.
SAT081D
INSTALLATIONNJAT01241. Install manual shaft oil seal.
+Apply ATF to outer surface of oil seal.
SAT610H
2. Install manual shaft and manual plate.
REPAIR FOR COMPONENT PARTS
Manual Shaft (Cont'd)
AT-369
Page 1558 of 2493
SAT093D
4. Remove O-ring from oil pump housing.
SAT094D
5. Remove oil pump housing oil seal.
INSPECTIONNJAT0127Oil Pump Housing, Oil Pump Cover, Inner Gear and
Outer Gear
NJAT0127S01+Check for wear or damage.
SAT095D
Side ClearancesNJAT0127S02+Measure side clearance of inner and outer gears in at least
four places around each outside edge. Maximum measured
values should be within specified range.
Standard clearance:
0.02 - 0.04 mm (0.0008 - 0.0016 in)
+If clearance is less than standard, select inner and outer gear
as a set so that clearance is within specifications.
Inner and outer gear:
Refer to SDS, AT-453.
+If clearance is more than standard, replace whole oil pump
assembly except oil pump cover.
REPAIR FOR COMPONENT PARTS
Oil Pump (Cont'd)
AT-372
Page 1561 of 2493
Control Valve Assembly
COMPONENTS=NJAT0129
SAT033K
1. Solenoid valve assembly
2. O-ring
3. Clip
4. Terminal body
5. Control valve lower body
6. Oil strainer
7. Support plate
8. Lower inter separating gasket9. Separating plate
10. Lower separating gasket
11. Steel ball
12. Control valve inter body
13. Pilot filter
14. Upper inter separating gasket
15. Separating plate
16. Upper separating gasket17. Steel ball
18. Control valve upper body
19. Check ball
20. Oil cooler relief valve spring
21. O-ring
22. T/C pressure holding spring
23. Check ball
REPAIR FOR COMPONENT PARTS
Control Valve Assembly
AT-375
Page 1563 of 2493
SAT317G
3. Remove O-rings from solenoid valves and terminal body.
SAT064F
4. Place upper body facedown, and remove bolts B, C and F.
SAT432D
5. Remove lower body from inter body.
SAT109D
6. Turn over lower body, and accumulator support plates.
SAT873J
7. Remove bolts E, separating plate and separating gaskets from
lower body.
8. Remove check balls, oil cooler relief valve springs and T/C
pressure holding spring from lower body.
+Be careful not to lose steel balls and relief valve springs.
REPAIR FOR COMPONENT PARTS
Control Valve Assembly (Cont'd)
AT-377
Page 1565 of 2493
SAT115D
Oil StrainerNJAT0131S02+Check wire netting of oil strainer for damage.
SAT322GC
Shift Solenoid Valves A and B, Line Pressure Solenoid
Valve, Torque Converter Clutch Solenoid Valve and
Overrun Clutch Solenoid Valve
NJAT0131S03+Refer to ªResistance Checkº of each solenoid valve.
ValvesExcept for Euro-
OBDEuro-OBD
Shift solenoid valve A AT-145 AT-249
Shift solenoid vavle B AT-151 AT-255
Line pressure solenoid valve AT-180 AT-243
Torque converter clutch solenoid valve AT-162 AT-236
Overrun clutch solenoid valve AT-156 AT-270
SAT138D
Oil Cooler Relief Valve SpringNJAT0131S04+Check springs for damage or deformation.
+Measure free length and outer diameter.
Inspection standard:
Unit: mm (in)
Part No.!D
31872 31X00 17.0 (0.669) 8.0 (0.315)
SAT871J
ASSEMBLYNJAT01321. Install upper, inter and lower body.
a. Place oil circuit of upper body face up. Install steel balls in their
proper positions.
REPAIR FOR COMPONENT PARTS
Control Valve Assembly (Cont'd)
AT-379
Page 1567 of 2493
SAT873J
g. Install check balls, oil cooler relief valve springs and T/C pres-
sure holding spring in their proper positions in lower body.
SAT077F
h. Install lower separating gasket, inner separating gasket and
lower separating plate in order shown in the illustration.
SAT078F
i. Install boltsEfrom bottom of lower body. Using boltEas
guides, install separating plate and gaskets as a set.
j. Install support plates on lower body.
AAT536
k. Install lower body on inter body using reamer boltsFas guides
and tighten reamer boltsFslightly.
SAT317G
2. Install O-rings to solenoid valves and terminal body.
+Apply ATF to O-rings.
REPAIR FOR COMPONENT PARTS
Control Valve Assembly (Cont'd)
AT-381
Page 1576 of 2493
Reverse Clutch
COMPONENTS=NJAT0141
SAT485JB
SAT155D
DISASSEMBLYNJAT01421. Check operation of reverse clutch.
a. Install seal ring onto drum support of oil pump cover and install
reverse clutch assembly. Apply compressed air to oil hole.
b. Check to see that retaining plate moves to snap ring.
c. If retaining plate does not contact snap ring:
+D-ring might be damaged.
+Oil seal might be damaged.
+Fluid might be leaking past piston check ball.
SAT156D
2. Remove snap ring.
3. Remove drive plates, driven plates, retaining plate, and dish
plates.
SAT157D
4. Set Tool on spring retainer and remove snap ring from reverse
clutch drum while compressing return springs.
+Set Tool directly above springs.
+Do not expand snap ring excessively.
5. Remove spring retainer and return springs.
REPAIR FOR COMPONENT PARTS
Reverse Clutch
AT-390
Page 1577 of 2493
SAT301E
+Do not remove return springs from spring retainer.
SAT159D
6. Remove piston from reverse clutch drum by turning it.
SAT138E
7. Remove D-ring and oil seal from piston.
INSPECTIONNJAT0143Reverse Clutch Snap Ring, Spring Retainer and Return
Springs
NJAT0143S01+Check for deformation, fatigue or damage.
+Replace if necessary.
+When replacing spring retainer and return springs,
replace them as a set.
SAT162D
Reverse Clutch Drive PlatesNJAT0143S02+Check facing for burns, cracks or damage.
+Measure thickness of facing.
Thickness of drive plate:
Standard value: 2.0 mm (0.079 in)
Wear limit: 1.8 mm (0.071 in)
+If not within wear limit, replace.
REPAIR FOR COMPONENT PARTS
Reverse Clutch (Cont'd)
AT-391