2001 NISSAN ALMERA N16 Meter

SMT610AB
4. Measure clearance between side gear and differential case
with washers following the procedure below:
a. Set Tool and dial indicator on side gear.
SMT611A
b. Move side gear up and down to measure dial indicator deflec-
tion. Always measure indicator deflection on both side gears.
Clearance between side gear and differential case with
washers:
0.1 - 0.2 mm (0.004 - 0.008 in)
c. If not within specification, adjust clearance by changing thick-
ness of side gear thrust washers.
Differential side gear thrust washer:
Refer to SDS, MT-121.
SMT147AA
5. Install retaining pin.
+Make sure that retaining pin is flush with case.
SMT609A
6. Install final gear.
+Apply locking sealant to final gear fixing bolts before
installing them.
7. Install speedometer drive gear and stopper.
SMT648
8. Press on differential side bearings.
REPAIR FOR COMPONENT PARTSRS5F30A
Final Drive (Cont'd)
MT-45

NJMT0054
Case ComponentsNJMT0054S02
SMT942D
1. Clutch housing
2. Dust seal
3. Oil pocket
4. Check plug
5. Input shaft oil seal
6. Oil channel
7. Mainshaft front bearing
8. Bearing retainer
9. Bush
10. Reverse idler gear front thrust
washer
11. Reverse idler gear
12. Reverse idler gear bearing
13. Reverse idler gear rear thrust
washer14. O-ring
15. Reverse idler gear shaft
16. Snap ring
17. Reverse switch
18. Filler plug
19. Side cover gasket
20. Side cover
21. Welch plug
22. Mainshaft bearing snap ring
23. Mainshaft rear bearing adjusting
shim
24. O-ring
25. Rear cover26. Differential oil seal
27. Drain plug
28. PNP switch
29. Transmission case
30. Oil gutter
31. Welch plug
32. Magnet
33. Boot
34. Striking rod oil seal
35. Welch plug
36. Differential oil seal
37. O-ring
38. Speedometer pinion
OVERHAULRS5F70A
Case Components
MT-54

Final Drive Components=NJMT0054S05
YMT001
1. Differential side bearing adjusting
shim
2. Differential side bearing outer race
3. Differential side bearing
4. Final gear
5. Differential case6. Speedometer drive gear
7. Speedometer stopper
8. Differential side bearing
9. Differential side bearing outer race
10. Pinion mate thrust washer11. Pinion mate gear
12. Side gear thrust washer
13. Side gear
14. Pinion mate shaft
15. Lock pin
OVERHAULRS5F70A
Final Drive Components
MT-57

SMT685DC
2. Upright the differential case so that the side gear to be mea-
sured faces upward.
3. Place final drive adapter and dial gauge onto side gear. Move
side gear up and down, and measure the clearance.
Clearance between side gear and differential case:
0.1 - 0.2 mm (0.004 - 0.008 in)
4. If not within specification, adjust the clearance by changing
thrust washer thickness.
5. Turn differential case upside down, and measure the clearance
between side gear and differential case on the other side in the
same way.
SMT609A
DISASSEMBLYNJMT00631. Remove mounting bolts. Then, separate the final gear from
differential case.
2. Make a notch and remove speedometer drive gear using a
scraper or other suitable tool.
+Bearing replacer cannot be positioned unless speedom-
eter drive gear is removed.
SMT647-C
3. Remove differential side bearing of final gear side.
4. Turn differential case upside down, and remove differential
side bearing of speedometer drive gear side.
+Be careful not to mix up the differential side bearings.
5. Remove speedometer stopper.
SMT689DB
6. Remove lock pins from pinion mate shaft.
SMT839
7. Remove pinion mate shaft.
8. Rotate pinion mate gear, and remove pinion mate gear, pinion
mate thrust washer, side gear, and side gear thrust washer
from differential case.
REPAIR FOR COMPONENT PARTSRS5F70A
Final Drive (Cont'd)
MT-78

SMT699BB
8. Install retaining pin.
+Make sure that retaining pin is flush with case.
SMT842D
9. Align and install speedometer drive gear into differential case.
10. Install speedometer stopper.
SMT751DB
11. Install differential side bearing.
12. Turn differential case upside down, and install another differ-
ential side bearing on the other side in the same way.
SMT752D
13. Install differential gear into differential case. Apply sealant onto
mounting bolts, and tighten them in order as shown in the fig-
ure with specified torque.
Tightening torque:
Refer to MT-57.
REPAIR FOR COMPONENT PARTSRS5F70A
Final Drive (Cont'd)
MT-80

SMT649D
11. Install transaxle case onto clutch housing, and tighten mount-
ing bolts with specified torque.
Tightening torque:
Refer to MT-54.
SMT648D
12. Apply Three Bond TB1215, Loctite Part No. 51813 or equiva-
lent to threads of reverse switch, PNP switch, and drain plug,
and install them. (Fill the case with oil before installation of filler
plug.)
13. Install speedometer pinion assembly.
CAUTION:
Do not reuse O-ring.
SMT749D
14. Install check springs and check balls. Apply sealant to the
thread on the check plug, and install it.
SMT746D
15. Calculate thickness of adjusting shim using the following pro-
cedure to satisfy specification of end play for mainshaft rear
bearing.
End play: 0 - 0.06 mm (0 - 0.0024 in)
Dimension ªPº = (P1 ± P2) + End play
P: Thickness of adjusting shim
P1: Distance between transaxle case end face and
mainshaft rear bearing
P2: Distance between adjusting shim end face of
rear cover and transaxle mounting face
Mainshaft rear bearing adjusting shims:
Refer to SDS, MT-129.
ASSEMBLYRS5F70A
Transaxle Case (Cont'd)
MT-89

NJMT0009
Case ComponentsNJMT0009S02
SMT943D
1. Speedometer pinion
2. Differential oil seal
3. Drain plug
4. Boot
5. Striking rod oil seal
6. Magnet
7. Clutch housing8. Input shaft oil seal
9. Oil channel (Mainshaft)
10. Oil pocket
11. Oil gutter
12. Oil channel (Input shaft)
13. Transmission case14. Filler plug
15. O-ring
16. Movable plate assembly
17. PNP switch
18. Breather hose
19. Breather pipe
OVERHAULRS5F50A
Case Components
MT-92

Gear ComponentsNJMT0009S03
SMT937D
1. Input shaft
2. Input shaft front bearing
3. 3rd input gear
4. 3rd & 4th synchronizer hub
5. Snap ring
6. Coupling sleeve
7. 4th baulk ring
8. 4th input gear
9. Reverse baulk ring
10. Reverse synchronizer cone
11. 5th synchronizer hub
12. Input shaft rear bearing
13. Input shaft bearing adjusting shim
14. 3rd baulk ring
15. Insert spring
16. 4th input gear thrust washer
17. Thrust washer ring
18. 5th input gear19. 5th baulk ring
20. 1st outer baulk ring
21. 2nd inner baulk ring
22. Snap ring
23. Mainshaft bearing spacer
24. Mainshaft front bearing
25. Mainshaft
26. 1st main gear
27. 1st & 2nd synchronizer hub
28. Reverse main gear & 1st-2nd cou-
pling sleeve
29. 2nd outer baulk ring
30. 2nd gear synchronizer cone
31. 2nd main gear
32. 3rd main gear
33. 4th main gear
34. 5th main gear
35. Mainshaft rear bearing
36. Mainshaft bearing adjusting shim37. Differential side bearing
38. Speedometer drive gear
39. Differential case
40. Pinion mate shaft
41. Side gear
42. Side gear thrust washer
43. Pinion mate gear
44. Pinion mate gear thrust washer
45. Retaining pin
46. Final gear
47. Differential side bearing
48. Differential side bearing adjusting
shim
49. Reverse idler gear
50. Bushing
51. Reverse idler shaft
52. 1st gear synchronizer cone
53. 1st inner baulk ring
OVERHAULRS5F50A
Gear Components
MT-93