Page 1674 of 2395
SEM426G
7. After confirming the mating marks are aligned, tighten the cam-
shaft sprocket mounting bolts.
ISecure the camshaft hexagonal head using a spanner to
tighten mounting bolts.
SEM425G
8. Pull out the stopper pin from the secondary timing chain ten-
sioner.
SEM919EA
9. Install internal guide.
10. Install upper tension guide and slack guide.
SEM967F
11. Install timing chain tensioner, then remove the stopper pin.
IWhen installing the timing chain tensioner, engine oil
should be applied to the oil hole and tensioner.
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TIMING CHAIN
Installation (Cont'd)
EM-31
Page 1675 of 2395
SEM435G
12. Install O-rings on rear timing chain case.
13. Apply liquid gasket to front timing chain case.
IRefer to ªPOSITION FOR APPLYING LIQUID GASKETº,
EM-21.
IBefore installation, wipe off the protruding sealant.
SEM436G
14. Install rear case pin into dowel pin hole on front timing chain
case.
15. Tighten bolts to the specified torque in order shown in the fig-
ure.
ILeave the bolts unattended for 30 minutes or more after
tightening.
SEM437G
16. Install CVTC cover.
a. Install O-rings at front timing chain case.
b. Install seal ring at CVTC covers.
c. Apply liquid gasket to CVTC covers.
Use genuine RTV silicone sealant Part No. 999MP-A7007 or
equivalent.
IBeing careful not to move the seal ring from the installation
groove, align the dowel pins on the chain case with the holes
to install the CVTC cover.
SEM438G
ITighten in numerical order as shown in the figure.
TIMING CHAIN
Installation (Cont'd)
EM-32
Page 1676 of 2395

SEM439G
SEM440G
17. Install RH and LH rocker covers.
Rocker cover tightening procedure:
ITighten in numerical order as shown in the figure.
a. Tighten bolts 1 to 10 in that order to 6.9 to 8.8 N´m (0.7 to 0.9
kg-m, 61 to 78 in-lb).
b. Then tighten bolts 1 to 10 as indicated in figure to 6.9 to 8.8
N´m (0.7 to 0.9 kg-m, 61 to 78 in-lb).
18. Hang engine using the right and left side engine slingers with
a suitable hoist.
19. Set a suitable transmission jack under the suspension mem-
ber.
20. Remove right and left side engine mounting nuts.
21. Remove right and left side suspension member bolts.
22. Install aluminum oil pan. Refer to EM-18, ªInstallationº.
23. Set ring gear stopper using the mounting bolt hole.
IBe careful not to damage the signal plate teeth.
SEM417G
24. Install crankshaft pulley to crankshaft.
IAlign pointer with TDC mark on crankshaft pulley.
SEM531G
25. Install crankshaft pulley bolt.
ILubricate thread and seat surface of the bolt with new
engine oil.
a. Tighten to 39 to 49 N´m (4.0 to 5.0 kg-m, 29 to 36 ft-lb).
b. Put a paint mark on the crankshaft pulley.
SEM963E
c. Again tighten by turning 60É to 66É, about the angle from one
hexagon bolt head corner to another.
26. Install camshaft position sensor (PHASE), crankshaft position
sensors (REF)/(POS) and CVTC sensors.
27. Reinstall removed parts in the reverse order of removal.
IWhen installing fuel tube and intake manifold collectors, refer
to EM-12, ªTIGHTENING PROCEDURESº.
IAfter starting engine, keep idling for three minutes. Then
rev engine up to 3,000 rpm under no load to purge air from
the high-pressure chamber of the chain tensioners. The
engine may produce a rattling noise. This indicates that
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TIMING CHAIN
Installation (Cont'd)
EM-33
Page 1677 of 2395
air still remains in the chamber and is not a matter of
concern.
TIMING CHAIN
Installation (Cont'd)
EM-34
Page 1679 of 2395
SEM828E
7. Apply engine oil to new valve oil seal and install it with Tool.
SEM715A
OIL SEAL INSTALLATION DIRECTIONNBEM0015S02IInstall new oil seal in the direction shown in the figure.
FRONT OIL SEALNBEM0015S031. Remove the following parts:
IEngine undercover
ISuspension member stay
IDrive belts
ICrankshaft position sensor (REF)
Be careful not to damage sensor edge.
ICrankshaft pulley
IRadiator
ICooling fan
SEM829E
2. Remove front oil seal using a suitable tool.
Be careful not to scratch front cover.
3. Apply engine oil to new oil seal and install it using a suitable
tool.
SEM830E
REAR OIL SEALNBEM0015S041. Remove transmission. Refer to AT-277, ªRemovalº.
2. Remove drive plate.
3. Remove oil pan. Refer to EM-15.
4. Remove rear oil seal retainer.
OIL SEAL
Replacement (Cont'd)
EM-36
Page 1682 of 2395

CAUTION:
IWhen installing camshafts, chain tensioners, oil seals, or
other sliding parts, lubricate contacting surfaces with new
engine oil.
IApply new engine oil to threads and seat surfaces when
installing cylinder head, camshaft sprocket, crankshaft
pulley, and camshaft bracket.
IAttach tags to valve lifters so as not to mix them up.
RemovalNBEM00171. Remove engine from vehicle. Refer to EM-57, ªRemoval and
Installationº.
2. Remove exhaust manifolds in reverse order of installation.
Refer to EM-13, ªExhaust Manifoldº.
3. Place engine on a work stand.
4. Remove aluminum oil pan. Refer to EM-15, ªRemovalº.
5. Remove timing chain. Refer to EM-23, ªRemovalº.
SEM964F
6. Remove intake manifold in reverse order of installation. Refer
to ªTIGHTENING PROCEDURESº, EM-12.
7. Remove water outlet.
SEM442G
8. Remove rear timing chain case bolts.
ILoosen in numerical order as shown in the figure.
SEM168FA
9. Remove rear timing chain case.
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CYLINDER HEAD
Components (Cont'd)
EM-39
Page 1683 of 2395
SEM447G
10. Remove O-rings to cylinder head.
SEM534G
11. Remove O-rings to cylinder block.
SEM443G
12. Remove CVTC valves.
SEM856E
SEM857E
13. Remove intake and exhaust camshafts and camshaft brackets.
IEqually loosen camshaft bracket bolts in several steps in the
numerical order shown in the figure.
For reinstallation, be sure to put marks on camshaft
bracket before removal.
CYLINDER HEAD
Removal (Cont'd)
EM-40
Page 1690 of 2395
SEM867E
Lifter guide bore diameter:
35.000 - 35.021 mm (1.3780 - 1.3788 in)
SEM085D
AssemblyNBEM00201. Install valve component parts.
IAlways use new valve oil seal. Refer to ªVALVE OIL
SEALº, EM-35.
IBefore installing valve oil seal, install valve spring seat.
IInstall valve spring (uneven pitch type) with its narrow
pitch side toward cylinder head side (paint mark).
IAfter installing valve component parts, tap valve stem tip with
plastic hammer to assure a proper fit.
SEM891E
InstallationNBEM00211. Before installing rear timing chain case, remove old liquid gas-
ket from mating surface using a scraper.
IAlso remove old liquid gasket from mating surface of cylinder
block.
SEM161F
IRemove old liquid gasket from the bolt hole and thread.
SEM892E
2. Before installing cam bracket, remove old liquid gasket from
mating surface using a scraper.
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CYLINDER HEAD
Inspection (Cont'd)
EM-47