2001 DODGE RAM maintenance

UNDER HOOD
INSPECTION - HOOD LATCH/SAFETY CATCH
(1) Check operation of hood latch (Fig. 2) and
safety catch (Fig. 3) adjust as required.
NOTE: The safety catch prevents the hood from
going to full open position until it is manually
released. To test the safety catch, unlock the hood
with the interior release, then try to raise the hood
without operating the safety catch.
INSPECTION - FLUID LEVELS
ENGINE OIL
CAUTION: Use only oil that meets the specified
requirements.
NOTE: If oil level is low, inspect for oil leaks.
(1) Check engine oil level. The oil should be in the
safe range or between the minimum and maximum
marks.
²If the oil level is at the minimum mark, add oil
that meets specifications, (Refer to LUBRICATION &
MAINTENANCE/FLUID TYPES - DESCRIPTION).
²The best time to check the oil is about 5 minutes
after a fully warmed-up engine is turned off, or
before starting the engine after it has been off over-
night.²For the most accurate readings, the vehicle
should be on level ground.
²Wipe up any excess oil that may have spilled, or
the customer could mistakenly perceive this as the
result of a leak.
AUTOMATIC TRANSMISSION
CAUTION: Only use fluid that meets the vehicle's
specific requirement.
NOTE: Mopar ATF Plus contains special additives
not found in Mercon and Dexron II fLuids. Use of
fluid other than Mopar Plus (when specified) could
result in an upshift shudder in some applications.
Transmission fluid check procedures are specific to
each vehicle line. Refer to the appropriate service
information for correct procedure.
CLUTCH MASTER CYLINDER
CAUTION: only use brake fluid that meets specified
requirements (DOT 3 and MVSS 116).
Check the clutch master cylinder fluid level. Add
fluid to the proper level if necessary.
Fig. 2 HOOD LATCH
Fig. 3 HOOD SAFETY CATCH
30 - 4 NEW VEHICLE PREPARATIONBR/BE

UNDER VEHICLE
INSPECTION - TIRE PRESSURES
(1) Using the tire placard or the Safety Certifica-
tion Label, check that the correct tires are mounted
on the vehicle.
(2) Install valve stem extensions as required.
(3) Using the tire placard or the Safety Certifica-
tion Label, check tire pressure (including spare) and
adjust as required to recommended pressure.
(4) Inspect the spare tire for correct pressure and
proper mounting (Fig. 13).
NOTE: Tire pressure may have been set above nor-
mal during manufacturing in order to properly seat
the tire bead. Be sure to adjust to proper specifica-
tion.
INSPECTION - VISUAL
CAUTION: Before raising the vehicle on a hoist,
(Refer to LUBRICATION & MAINTENANCE/HOISTING
- STANDARD PROCEDURE) for the proper lifting
points.
(1) Visually inspect the following for loose attach-
ment, leakage, clearance and routing, and tighten
connections and clamps as required:
²Engine
²Oil Cooler
²Cooling System
²Transmission
²Driveshaft Boots²Differential
²Transfer Case (Fig. 19)
²Transmission Cooler and Lines (Fig. 18)
²Brake System and Lines (Fig. 14)
²Fuel System
²Exhaust System (Fig. 15), (Fig. 16) and (Fig. 17)
²Steering and Suspension Components
Fig. 13 SPARE TIRE INSPECTION
Fig. 14 BRAKE LINES TO CALIPERS (REAR)
Fig. 15 EXHAUST CLAMPS
30 - 8 NEW VEHICLE PREPARATIONBR/BE

ROAD TEST
DESCRIPTION - ROAD TEST INSPECTION
The following items must be inspected during the
road test portion of the new vehicle inspection.
²Check neutral safety switch operation
²Check operation of shift/clutch interlock system
²Check operation of gauges and warning lights
²Check horn operation
²Check operation of turn signals and emergency
flashers
²Check all mirror adjustments, including day/
night function
²Check windshield wipers for proper wipe pattern
and intermittent mode (if equipped)
²Check washer spray pattern
²Check heater, defroster and air conditioning for
proper operation
²Check that the fan operates quietly
²Check the rear window defroster (if equipped)
²Leave air selection lever in the fresh air position
²Check the rear heater and air conditioning for
proper operation
²Check the rear air register locations
²Check that the indicator lamps operate properly
²Check the operation of the radio, cassette and/or
compact disc player, and that sound quality is good
²Ensure that the clock displays the correct time
²Check that the trip computer/maintenance
reminder operates in all modes
²Check all speed control functions
²Check the service brakes to ensure that they
stop the vehicle in a straight line, without noise,
shudder or vibration
²Check the brake warning light
²Check the parking brake operation
²Check the engine's performance
²Check the transmission's performance for
smooth, quiet operation. If the vehicle is a 4x4, check
that the transfer case shifts easily among all ranges
²Check Autostick function (if equipped)
²Check the vehicle's steering and handling
²The steering wheel should be centered when
traveling in a straight line
²The vehicle should not pull or vibrate
²Check for squeaks, rattles and wind noise
²Check any other vehicle aspects you believe are
important, but that may not be included on the New
Vehicle Preparation Form
²Fill fuel tank with specified grade of fuel
INSPECTION - FUEL
Fill fuel tank with specified grade of gasoline (reg-
ular, midgrade or premium).
INSPECTION - OTHER
As part of DaimlerChrysler's Customer One philos-
ophy, the ªOtherº blank is provided on the New Vehi-
cle Preparation Form. This is designed to encourage
you to check any aspects of vehicle operation that
you believe are important to your customers, but that
do not appear elsewhere on the form.
INSPECTION - SQUEAKS, RATTLES AND WIND
NOISE
(1) Make sure that the instrument panel, glove
box, seats, steering wheel and column are free from
squeaks and rattles. Tighten any obvious loose fas-
teners.
(2) Check that the windows and doors are free
from squeaks, rattles and wind noise.
(3) Check that the vehicle exterior is free from
squeaks, rattles and noise, front and rear.
(4) Make sure that all interior panels are free from
squeaks and rattles.
INSPECTION - STEERING AND HANDLING
(1) Check that the power assist works properly (if
equipped). Steering should not require excessive
effort.
(2) Make sure the steering wheel does not vibrate
at idle or road speed.
(3) Ensure that the steering wheel is centered
when traveling straight ahead.
(4) Check that the vehicle does not drift to one
side.
(5) Make sure that the vehicle does not vibrate/
shake.
INSPECTION - TRANSMISSION/TRANSFER
CASE
AUTOMATIC TRANSMISSION
(1) Make sure that the park lock holds the vehicle
With the vehicle on a grade, put automatic trans-
mission in PARK and slowly release the service
brake to see if park lock holds. If it does not hold, the
transmission requires further service.
(2) Make sure shift lever operates easily/ smoothly
(Fig. 36).
Check for smooth shifting. Check for proper
upshifting and downshifting.
MANUAL TRANSMISSION
(1) Check that the shifter operates easily (Fig. 38).
(2) Make sure that the clutch operates smoothly
(Fig. 37).
(3) Look for proper synchronization.
The gears should not grind.
BR/BENEW VEHICLE PREPARATION 30 - 15

INSPECTION - PARKING BRAKE
(1) Ensure that the parking brake is easy to oper-
ate (Fig. 40).
(2) Make sure the parking brake does not drag.
(3) With the vehicle stopped on a grade, firmly
apply the service brakes, place the transmission in
NEUTRAL and set the parking brake. Slowly release
the service brakes to see if the parking brake will
hold.
(4) Check that the parking brake warning light
comes on when the parking brake is applied, and is
off when the brake is released.
INSPECTION - SERVICE BRAKES
(1) Check brake warning light operation at vehicle
startup.
(2) Check ABS warning light operation at vehicle
startup.
(3) Inspect service brake pedal travel and feel (Fig.
41).
(4) Put the vehicle in gear and apply the brakes
while the car is in motion. Be sure brake operation is
smooth and positive.
(5) Make sure that the vehicle stops in a straight
line, without pulling to one side.
(6) Check that the brakes operate quietly, without
noise.
(7) Ensure there is no shudder or vibration when
braking.
INSPECTION - SPEED CONTROL
Check the following speed control functions (Fig.
42):²Check on/off switch
²Check ªsetº operation
²Check ªresumeº function
²Check ªaccelerateº and ªdecelerateº functions
²Check brake release function
²Check ªcancelº function
INSPECTION - TRIP COMPUTER/
MAINTENANCE REMINDER
NOTE: Reset the average fuel economy when the
road test is complete.
Check that all modes operate correctly (Fig. 43).
INSPECTION - RADIO
(1) Check for good AM/FM reception, ensure that
the cassette and/or compact disc (CD) player works
properly (Fig. 44).
(2) Check for good sound quality from all speakers.
(3) Ensure that the radio displays the correct time.
(4) Check the steering wheel controls (if equipped).
INSPECTION - HEATER/AIR CONDITIONER
(1) Check that heater/defroster works properly
(Fig. 45).
(2) Turn on the heater when the engine reaches
operating temperature.
(3) Operate the blower motor in all speeds.
(4) Operate system in all modes (heat, defrost,
etc.).
(5) Operate the rear heater (if equipped).
(6) Check for hot air output at all outlets.
Fig. 40 PARKING BRAKE OPERATION
Fig. 41 SERVICE BRAKE PEDAL
BR/BENEW VEHICLE PREPARATION 30 - 17
ROAD TEST (Continued)

CLUTCH RELAY - DIAGNOSIS AND
TESTING, A/C COMPRESSOR...........24-17
CLUTCH RELAY - INSTALLATION, A/C
COMPRESSOR.......................24-18
CLUTCH RELAY - OPERATION, A/C
COMPRESSOR.......................24-17
CLUTCH RELAY - REMOVAL, A/C
COMPRESSOR.......................24-18
CLUTCH RELEASE BEARING -
DESCRIPTION........................6-14
CLUTCH RELEASE BEARING -
INSTALLATION........................6-15
CLUTCH RELEASE BEARING -
OPERATION..........................6-14
CLUTCH RELEASE BEARING - REMOVAL . . . 6-15
COAT FINISH - DESCRIPTION, BASE
COAT/CLEAR.......................23-129
COAT FINISH - OPERATION, BASE
COAT/CLEAR.......................23-129
COAT HOOK - INSTALLATION..........23-125
COAT HOOK - REMOVAL..............23-124
COAT/CLEAR COAT FINISH -
DESCRIPTION, BASE.................23-129
COAT/CLEAR COAT FINISH - OPERATION,
BASE.............................23-129
CODE - DESCRIPTION, PAINT..........23-129
CODE PLATE - DESCRIPTION, BODY....Intro.-1
CODES - DESCRIPTION, DIAGNOSTIC
TROUBLE............................25-2
CODES, SPECIFICATIONS - 2001 BR
PAINT COLOR......................23-129
COIL - DIAGNOSIS AND TESTING, A/C
COMPRESSOR CLUTCH...............24-13
COIL RESISTANCE, 3.9L/5.2L/5.9L
ENGINES - IGNITION...................8I-3
COIL RESISTANCE, 8.0L V-10 ENGINE -
IGNITION............................8I-3
COLOR CODES, SPECIFICATIONS - 2001
BR PAINT..........................23-129
COLUMN - DESCRIPTION...............19-6
COLUMN - INSTALLATION...............19-8
COLUMN - REMOVAL..................19-7
COLUMN - SERVICE PRECAUTIONS.......19-6
COLUMN OPENING COVER -
INSTALLATION, STEERING............23-116
COLUMN OPENING COVER - REMOVAL,
STEERING.........................23-115
COMBINATION FLASHER - DESCRIPTION . . . 8L-7
COMBINATION FLASHER -
INSTALLATION........................8L-8
COMBINATION FLASHER - OPERATION....8L-7
COMBINATION FLASHER - REMOVAL......8L-8
COMBINATION VALVE - DESCRIPTION......5-9
COMBINATION VALVE - DIAGNOSIS AND
TESTING.............................5-9
COMBINATION VALVE - INSTALLATION.....5-10
COMBINATION VALVE - OPERATION........5-9
COMBINATION VALVE - REMOVAL........5-10
COMBUSTION PRESSURE LEAKAGE -
DIAGNOSIS AND TESTING, CYLINDER....9-124,
9-179,9-67,9-9
COMPASS - INSPECTION..............30-12
COMPASS CALIBRATION - STANDARD
PROCEDURE.........................8M-4
COMPASS DEMAGNETIZING -
STANDARD PROCEDURE...............8M-5
COMPASS MINI-TRIP COMPUTER -
DIAGNOSIS & TESTING...............8M-10
COMPASS VARIATION ADJUSTMENT -
STANDARD PROCEDURE...............8M-4
COMPASS/MINI-TRIP COMPUTER -
DESCRIPTION........................8M-8
COMPASS/MINI-TRIP COMPUTER -
INSTALLATION......................8M-11
COMPASS/MINI-TRIP COMPUTER -
OPERATION.........................8M-9
COMPASS/MINI-TRIP COMPUTER -
REMOVAL..........................8M-11
COMPRESSION PRESSURE - DIAGNOSIS
AND TESTING, CYLINDER . . 9-124,9-179,9-67,9-9
COMPRESSOR - DESCRIPTION, A/C......24-46
COMPRESSOR - DIAGNOSIS AND
TESTING, A/C
.......................24-46
COMPRESSOR - INSTALLATION, A/C
.....24-47
COMPRESSOR - OPERATION, A/C
........24-46
COMPRESSOR - REMOVAL, A/C
.........24-47
COMPRESSOR CLUTCH - DESCRIPTION,
A/C
................................24-13COMPRESSOR CLUTCH - INSPECTION,
A/C................................24-16
COMPRESSOR CLUTCH - INSTALLATION,
A/C................................24-16
COMPRESSOR CLUTCH - OPERATION,
A/C................................24-13
COMPRESSOR CLUTCH - REMOVAL, A/C . . 24-14
COMPRESSOR CLUTCH BREAK-IN -
STANDARD PROCEDURE, A/C...........24-13
COMPRESSOR CLUTCH COIL -
DIAGNOSIS AND TESTING, A/C..........24-13
COMPRESSOR CLUTCH RELAY -
DESCRIPTION, A/C...................24-17
COMPRESSOR CLUTCH RELAY -
DIAGNOSIS AND TESTING, A/C..........24-17
COMPRESSOR CLUTCH RELAY -
INSTALLATION, A/C...................24-18
COMPRESSOR CLUTCH RELAY -
OPERATION, A/C.....................24-17
COMPRESSOR CLUTCH RELAY -
REMOVAL, A/C......................24-18
COMPUTER - DESCRIPTION, COMPASS/
MINI-TRIP..........................8M-8
COMPUTER - DIAGNOSIS & TESTING,
COMPASS MINI-TRIP.................8M-10
COMPUTER - INSTALLATION, COMPASS/
MINI-TRIP.........................8M-11
COMPUTER - OPERATION, COMPASS/
MINI-TRIP..........................8M-9
COMPUTER - REMOVAL, COMPASS/
MINI-TRIP.........................8M-11
COMPUTER/MAINTENANCE REMINDER -
INSPECTION, TRIP...................30-17
CONDENSER - DESCRIPTION, A/C.......24-48
CONDENSER - INSTALLATION, A/C.......24-49
CONDENSER - OPERATION, A/C.........24-48
CONDENSER - REMOVAL, A/C..........24-49
CONDITIONER - DESCRIPTION, HEATER
AND AIR ............................24-1
CONDITIONER - INSPECTION,
HEATER/AIR.........................30-17
CONDITIONER - OPERATION, HEATER
AND AIR ............................24-1
CONDITIONING - INSTALLATION, WATER
PUMP BYPASS HOSE WITH AIR..........7-77
CONDITIONING - INSTALLATION, WATER
PUMP BYPASS HOSE WITHOUT AIR......7-78
CONDITIONING - REMOVAL, WATER
PUMP BYPASS HOSE WITH AIR..........7-74
CONDITIONING - REMOVAL, WATER
PUMP BYPASS HOSE WITHOUT AIR......7-77
CONDITIONS - DIAGNOSIS AND
TESTING, SPARK PLUG................8I-16
CONNECT FITTING - DESCRIPTION,
QUICK.............................14-22
CONNECTING ROD - CLEANING, PISTON . . 9-154,
9-209,9-285,9-41,9-98
CONNECTING ROD - CONNECTING
RODS, PISTON......................9-286
CONNECTING ROD - DESCRIPTION,
PISTON..........9-153,9-208,9-282,9-40,9-97
CONNECTING ROD - INSPECTION,
PISTON..........9-154,9-209,9-285,9-41,9-98
CONNECTING ROD - INSTALLATION,
PISTON..........9-154,9-210,9-287,9-41,9-98
CONNECTING ROD - REMOVAL, PISTON . . 9-154,
9-209,9-285,9-40,9-97
CONNECTING ROD BEARING AND
CRANKSHAFT JOURNAL CLEARANCE -
STANDARD PROCEDURE...............9-274
CONNECTING ROD BEARING FITTING -
STANDARD PROCEDURE......9-144,9-202,9-88
CONNECTING ROD BEARINGS -
STANDARD PROCEDURE-CONNECTING
ROD BEARING FITTING.................9-31
CONNECTING RODS, PISTON &
CONNECTING ROD...................9-286
CONNECTOR - AUGAT - INSTALLATION . 8W-01-8
CONNECTOR - AUGAT - REMOVAL.....8W-01-8
CONNECTOR - DESCRIPTION, DATA LINK . 8E-12
CONNECTOR - MOLEX - INSTALLATION . 8W-01-9
CONNECTOR - MOLEX - REMOVAL
....8W-01-9
CONNECTOR - OPERATION, DATA LINK
. . . 8E-12
CONNECTOR - THOMAS AND BETTS -
INSTALLATION
...................8W-01-10
CONNECTOR - THOMAS AND BETTS -
REMOVAL
........................8W-01-9
CONSOLE - DESCRIPTION, OVERHEAD
....8M-1CONSOLE - INSTALLATION, CENTER....23-122
CONSOLE - INSTALLATION, OVERHEAD . . . 8M-8
CONSOLE - OVERHEAD CONSOLE
ASSEMBLY, OVERHEAD................8M-7
CONSOLE - OVERHEAD CONSOLE
DISASSEMBLY, OVERHEAD.............8M-7
CONSOLE - REMOVAL, CENTER........23-122
CONSOLE - REMOVAL, OVERHEAD.......8M-6
CONSOLE ASSEMBLY, OVERHEAD
CONSOLE - OVERHEAD................8M-7
CONSOLE DISASSEMBLY, OVERHEAD
CONSOLE - OVERHEAD................8M-7
CONSOLE LID - INSTALLATION, CENTER . 23-132
CONSOLE LID - REMOVAL, CENTER.....23-131
CONSOLE SYSTEMS, SPECIAL TOOLS -
OVERHEAD..........................8M-8
CONTAINER - 3.9L/5.2L/5.9L/5.9L DIESEL
- DESCRIPTION, COOLANT RECOVERY.....7-41
CONTAINER - 3.9L/5.2L/5.9L/5.9L DIESEL
- INSTALLATION, COOLANT RECOVERY....7-41
CONTAINER - 3.9L/5.2L/5.9L/5.9L DIESEL
- OPERATION, COOLANT RECOVERY......7-41
CONTAINER - 3.9L/5.2L/5.9L/5.9L DIESEL
- REMOVAL, COOLANT RECOVERY........7-41
CONTAINER - 8.0L - DESCRIPTION,
COOLANT RECOVERY..................7-42
CONTAINER - 8.0L - OPERATION,
COOLANT RECOVERY..................7-42
CONTAMINATION - DIAGNOSIS AND
TESTING, BRAKE FLUID................5-14
CONTAMINATION - DIAGNOSIS AND
TESTING, FLUID....21-199,21-370,21-545,21-715
CONTINUITY - STANDARD PROCEDURE,
TESTING.........................8W-01-6
CONTROL - DESCRIPTION, A/C HEATER . . . 24-18
CONTROL - DIAGNOSIS AND TESTING,
A/C HEATER.........................24-19
CONTROL - INSPECTION, SPEED........30-17
CONTROL - INSTALLATION, A/C HEATER . . 24-20
CONTROL - OPERATION, A/C HEATER....24-18
CONTROL - REMOVAL, A/C HEATER......24-19
CONTROL ARM - INSTALLATION, LOWER . . 2-10,
2-20
CONTROL ARM - INSTALLATION, UPPER . . 2-13,
2-24
CONTROL ARM - REMOVAL, LOWER . . 2-10,2-20
CONTROL ARM - REMOVAL, UPPER . . 2-13,2-23
CONTROL CABLE - INSTALLATION,
THROTTLE....................14-105,14-50
CONTROL CABLE - REMOVAL,
THROTTLE....................14-104,14-50
CONTROL MODULE - DESCRIPTION,
AIRBAG.............................8O-6
CONTROL MODULE - INSTALLATION,
AIRBAG.............................8O-8
CONTROL MODULE - INSTALLATION,
ENGINE............................8E-14
CONTROL MODULE - INSTALLATION,
POWERTRAIN.......................8E-20
CONTROL MODULE - OPERATION,
AIRBAG.............................8O-6
CONTROL MODULE - REMOVAL, AIRBAG . . 8O-7
CONTROL MODULE - REMOVAL, ENGINE . . 8E-14
CONTROL MODULE - REMOVAL,
POWERTRAIN.......................8E-19
CONTROL MOTOR - DESCRIPTION, IDLE
AIR
...............................14-41
CONTROL MOTOR - OPERATION, IDLE
AIR
...............................14-41
CONTROL SERVO - DESCRIPTION,
SPEED
..............................8P-5
CONTROL SERVO - INSTALLATION,
SPEED
.............................8P-10
CONTROL SERVO - OPERATION, SPEED
. . . 8P-5
CONTROL SERVO - REMOVAL, SPEED
.....8P-6
CONTROL SWITCH - DESCRIPTION,
LUMBAR
...........................8N-17
CONTROL SWITCH - OPERATION,
LUMBAR
...........................8N-18
CONTROL SWITCH - REMOVAL,
LUMBAR
...........................8N-18
CONTROL SYSTEM - DESCRIPTION,
SPEED
..............................8P-1
CONTROL SYSTEM - OPERATION, SPEED
. . 8P-2
CONTROL SYSTEM - TORQUE, SPEED
.....8P-4
CONTROL/CENTRAL TIMER MODULE -
DESCRIPTION, BODY
..................8E-1
8 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page

COVER(S) - INSPECTION, CYLINDER
HEAD............9-138,9-194,9-24,9-253,9-81
COVER(S) - INSTALLATION, CYLINDER
HEAD............9-138,9-194,9-24,9-253,9-81
COVER(S) - INSTALLATION, TIMING
BELT / CHAIN.........9-113,9-169,9-226,9-56
COVERS - INSTALLATION, WHEEL.......30-10
COVER(S) - REMOVAL, CYLINDER HEAD . 9-138,
9-194,9-24,9-253,9-81
COVER(S) - REMOVAL, TIMING BELT /
CHAIN...............9-113,9-169,9-225,9-56
COWL GRILLE - INSTALLATION.........23-90
COWL GRILLE - REMOVAL.............23-90
COWL TRIM COVER - INSTALLATION....23-120
COWL TRIM COVER - REMOVAL.......23-119
COWL WEATHERSTRIP - INSTALLATION . 23-153
COWL WEATHERSTRIP - REMOVAL.....23-153
C-PILLAR TRIM - INSTALLATION.......23-128
C-PILLAR TRIM - REMOVAL...........23-128
CRANKCASE BREATHER VAPOR
CANISTER - INSTALLATION.............9-242
CRANKCASE BREATHER VAPOR
CANISTER - REMOVAL................9-241
CRANKCASE VENT HOSE - OPERATION . . . 25-32
CRANKSHAFT - DESCRIPTION . 9-145,9-275,9-31,
9-88
CRANKSHAFT - INSTALLATION....9-145,9-203,
9-32,9-89
CRANKSHAFT - OPERATION....9-145,9-31,9-88
CRANKSHAFT - REMOVAL . . 9-145,9-202,9-31,9-88
CRANKSHAFT JOURNAL CLEARANCE -
STANDARD PROCEDURE, CONNECTING
ROD BEARING.......................9-274
CRANKSHAFT MAIN BEARING FITTING -
STANDARD PROCEDURE...........9-146,9-90
CRANKSHAFT MAIN BEARINGS -
DESCRIPTION...............9-146,9-32,9-90
CRANKSHAFT MAIN BEARINGS -
INSTALLATION.........9-147,9-204,9-34,9-90
CRANKSHAFT MAIN BEARINGS -
OPERATION.................9-146,9-32,9-90
CRANKSHAFT MAIN BEARINGS -
REMOVAL.............9-147,9-204,9-33,9-90
CRANKSHAFT OIL SEAL - FRONT -
DESCRIPTION...............9-147,9-34,9-91
CRANKSHAFT OIL SEAL - FRONT -
INSTALLATION.........9-148,9-277,9-34,9-91
CRANKSHAFT OIL SEAL - FRONT -
OPERATION.................9-147,9-34,9-91
CRANKSHAFT OIL SEAL - FRONT -
REMOVAL.............9-147,9-276,9-34,9-91
CRANKSHAFT OIL SEAL - REAR -
DESCRIPTION...............9-148,9-34,9-91
CRANKSHAFT OIL SEAL - REAR -
INSTALLATION....9-149,9-206,9-278,9-35,9-92
CRANKSHAFT OIL SEAL - REAR -
OPERATION.................9-148,9-34,9-92
CRANKSHAFT OIL SEAL - REAR -
REMOVAL........9-149,9-206,9-278,9-35,9-92
CRANKSHAFT REAR OIL SEAL RETAINER
- INSTALLATION................9-206,9-279
CRANKSHAFT REAR OIL SEAL RETAINER
- REMOVAL....................9-206,9-278
CROSSHEADS - CLEANING.............9-249
CROSSHEADS - INSPECTION...........9-250
CRUISE INDICATOR - DESCRIPTION......8J-18
CRUISE INDICATOR - OPERATION.......8J-18
CUBBY BIN - INSTALLATION...........23-110
CUBBY BIN - REMOVAL..............23-110
CUMMINS TURBO DIESEL -
DESCRIPTION, MAINTENANCE
SCHEDULES - 24-VALVE................0-22
CUP HOLDER - INSTALLATION.........23-111
CUP HOLDER - REMOVAL.............23-110
CUSHION - INSTALLATION, SEAT.......23-138
CUSHION - REMOVAL, SEAT...........23-138
CUSHION COVER - INSTALLATION, SEAT . 23-139
CUSHION COVER - REMOVAL, SEAT.....23-139
CUSHION COVER - SPLIT BENCH -
INSTALLATION, SEAT.................23-140
CUSHION COVER - SPLIT BENCH -
REMOVAL, SEAT....................23-139
CYLINDER - DESCRIPTION, MASTER
......5-29
CYLINDER - DIAGNOSIS AND TESTING,
IGNITION SWITCH AND KEY LOCK
.......19-10
CYLINDER - INSTALLATION, LOCK
.......23-73
CYLINDER - INSTALLATION, MASTER
.....5-30
CYLINDER - OPERATION, MASTER
........5-29CYLINDER - REMOVAL, LOCK...........23-73
CYLINDER - REMOVAL, MASTER.........5-30
CYLINDER BLEEDING - STANDARD
PROCEDURE, MASTER.................5-30
CYLINDER BORE HONING - STANDARD
PROCEDURE...........9-10,9-126,9-180,9-69
CYLINDER BORE REPAIR - STANDARD
PROCEDURE........................9-265
CYLINDER COMBUSTION PRESSURE
LEAKAGE - DIAGNOSIS AND TESTING....9-124,
9-179,9-67,9-9
CYLINDER COMPRESSION PRESSURE -
DIAGNOSIS AND TESTING . 9-124,9-179,9-67,9-9
CYLINDER COVER GASKET -
DESCRIPTION........................9-79
CYLINDER HEAD - CLEANING . 9-137,9-193,9-23,
9-248,9-80
CYLINDER HEAD - DESCRIPTION . . 9-136,9-191,
9-22,9-246,9-79
CYLINDER HEAD - INSPECTION....9-137,9-193,
9-23,9-250,9-80
CYLINDER HEAD - INSTALLATION . . 9-137,9-193,
9-23,9-250,9-80
CYLINDER HEAD - OPERATION . . 9-136,9-22,9-79
CYLINDER HEAD - REMOVAL . 9-137,9-192,9-23,
9-246,9-80
CYLINDER HEAD COVER GASKET -
DESCRIPTION........................9-22
CYLINDER HEAD COVER GASKET -
OPERATION..........................9-22
CYLINDER HEAD COVER(S) - CLEANING . . 9-138,
9-194,9-24,9-253,9-81
CYLINDER HEAD COVER(S) -
DESCRIPTION.......................9-194
CYLINDER HEAD COVER(S) -
INSPECTION......9-138,9-194,9-24,9-253,9-81
CYLINDER HEAD COVER(S) -
INSTALLATION....9-138,9-194,9-24,9-253,9-81
CYLINDER HEAD COVER(S) - REMOVAL . . 9-138,
9-194,9-24,9-253,9-81
CYLINDER HEAD GASKET FAILURE -
DIAGNOSIS AND TESTING....9-136,9-191,9-22,
9-79
CYLINDER HOUSING - INSTALLATION,
LOCK..............................19-11
CYLINDER HOUSING - REMOVAL, LOCK . . 19-10
CYLINDER LOCK SWITCH -
DESCRIPTION, DOOR..................8N-5
CYLINDER LOCK SWITCH - DIAGNOSIS
& TESTING, DOOR....................8N-5
CYLINDER LOCK SWITCH -
INSTALLATION, DOOR.................8N-6
CYLINDER LOCK SWITCH - OPERATION,
DOOR..............................8N-5
CYLINDER LOCK SWITCH - REMOVAL,
DOOR..............................8N-6
CYLINDER/POWER BOOSTER -
DIAGNOSIS AND TESTING, MASTER......5-29
CYLINDERS - ASSEMBLY, WHEEL.........5-31
CYLINDERS - CLEANING, WHEEL.........5-31
CYLINDERS - DESCRIPTION, LOCK.......23-1
CYLINDERS - DISASSEMBLY, WHEEL......5-31
CYLINDERS - INSPECTION, WHEEL.......5-31
CYLINDERS - INSTALLATION, WHEEL.....5-32
CYLINDERS - REMOVAL, WHEEL.........5-31
DAM - INSTALLATION, FRONT AIR........13-2
DAM - REMOVAL, FRONT AIR...........13-1
DAMAGED OR WORN THREADS -
STANDARD PROCEDURE,
REPAIR ..........9-11,9-125,9-181,9-238,9-68
DAMPER - INSPECTION, VIBRATION.....9-289
DAMPER - INSTALLATION,
VIBRATION.......9-156,9-212,9-289,9-42,9-99
DAMPER - REMOVAL,
VIBRATION.......9-155,9-212,9-289,9-42,9-99
DATA BUS - DESCRIPTION, CCD..........8E-6
DATA BUS - DIAGNOSIS AND TESTING,
CCD ...............................8E-11
DATA BUS - OPERATION, CCD...........8E-7
DATA LINK CONNECTOR - DESCRIPTION . . 8E-12
DATA LINK CONNECTOR - OPERATION
....8E-12
DATA PLATE - DESCRIPTION, ENGINE
....9-244
DATA PLATE, SPECIFICATIONS - FUEL
INJECTION PUMP
....................14-73
DAY / NIGHT MIRROR - DESCRIPTION,
AUTOMATIC
........................8N-10
DAY / NIGHT MIRROR - INSTALLATION,
AUTOMATIC
........................8N-12DAY / NIGHT MIRROR - OPERATION,
AUTOMATIC........................8N-11
DAY / NIGHT MIRROR - REMOVAL,
AUTOMATIC........................8N-12
DAY/NIGHT MIRROR - DIAGNOSIS AND
TESTING, AUTOMATIC................8N-11
DAYTIME RUNNING LAMP MODULE -
DESCRIPTION........................8L-9
DAYTIME RUNNING LAMP MODULE -
INSTALLATION........................8L-9
DAYTIME RUNNING LAMP MODULE -
OPERATION..........................8L-9
DAYTIME RUNNING LAMP MODULE -
REMOVAL...........................8L-9
DECALS - INSTALLATION..............23-63
DECALS - INSTALLATION, BODY
STRIPES...........................23-87
DECALS - REMOVAL..................23-63
DECALS - REMOVAL, BODY STRIPES.....23-87
DEFINITION - DESCRIPTION, TRIP.......25-18
DEFROSTER AND DEMISTER DUCT
ADAPTER - INSTALLATION.............24-35
DEFROSTER AND DEMISTER DUCT
ADAPTER - REMOVAL.................24-35
DEFROSTER AND DEMISTER DUCTS -
INSTALLATION.......................24-35
DEFROSTER AND DEMISTER DUCTS -
REMOVAL..........................24-34
DE-GLAZE - STANDARD PROCEDURE-
CYLINDER BORE.....................9-264
DELIVERY - DIESEL - OPERATION, FUEL . . 14-56
DELIVERY - SPECIFICATIONS, TORQUE -
FUEL...............................14-4
DELIVERY STORAGE - DESCRIPTION,
PRE ...............................30-19
DELIVERY STORAGE - STANDARD
PROCEDURE, PRE....................30-20
DELIVERY SYSTEM - DESCRIPTION,
DIESEL FUEL........................14-54
DELIVERY SYSTEM - DESCRIPTION,
FUEL...............................14-2
DELIVERY SYSTEM - OPERATION, FUEL . . . 14-2
DEMAGNETIZING - STANDARD
PROCEDURE, COMPASS...............8M-5
DEMISTER DUCT ADAPTER -
INSTALLATION, DEFROSTER............24-35
DEMISTER DUCT ADAPTER - REMOVAL,
DEFROSTER.........................24-35
DEMISTER DUCTS - INSTALLATION,
DEFROSTER.........................24-35
DEMISTER DUCTS - REMOVAL,
DEFROSTER.........................24-34
DEMISTER DUCTS - REMOVAL,
INSTRUMENT PANEL..................24-37
DEMISTER GRILLES - INSTALLATION.....24-32
DEMISTER GRILLES - REMOVAL........24-31
DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER AN
AIRBAG.............................8O-4
DETECTION PUMP - DESCRIPTION, LEAK . 25-33
DETECTION PUMP - INSTALLATION,
LEAK..............................25-34
DETECTION PUMP - REMOVAL, LEAK....25-34
DIAGNOSIS - INTRODUCTION -
DIAGNOSIS AND TESTING, ENGINE . 9-118,9-173,
9-3
DIAGNOSIS - MECHANICAL - DIAGNOSIS
AND TESTING, ENGINE................9-232
DIAGNOSIS CHARTS - DIAGNOSIS AND
TESTING........21-149,21-320,21-492,21-663
DIAGNOSIS CHARTS - DIAGNOSIS AND
TESTING, SMOKE....................9-234
DIAGNOSIS, INTRODUCTION -
DIAGNOSIS AND TESTING-ENGINE........9-61
DIAGNOSTIC AND TESTING, CLUTCH.......6-2
DIAGNOSTIC TROUBLE CODES -
DESCRIPTION........................25-2
DIAGNOSTICS (OBD) - DIAGNOSIS AND
TESTING, ON-BOARD...................7-4
DIAGRAMS - DESCRIPTION, HOW TO
USE WIRING
......................8W-01-1
DIAGRAMS - HYDRAULIC SCHEMATICS,
SCHEMATICS
.....21-174,21-345,21-520,21-690
DIESEL - CLEANING, RADIATOR - 5.9L
....7-65
DIESEL - CLEANING, RADIATOR FAN -
5.9L
................................7-44
DIESEL - CLEANING, WATER PUMP -
5.9L
................................7-73
10 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page

DIESEL - DESCRIPTION................25-1
DIESEL - DESCRIPTION........14-102,14-103
DIESEL - DESCRIPTION.................8I-5
DIESEL - DESCRIPTION, 5.9L............11-3
DIESEL - DESCRIPTION, BELT
TENSIONERS - 5.9L...................7-23
DIESEL - DESCRIPTION, COOLANT
RECOVERY CONTAINER - 3.9L/5.2L/
5.9L/5.9L............................7-41
DIESEL - DESCRIPTION, COOLING
SYSTEM FLOW - 5.9L...................7-1
DIESEL - DESCRIPTION, ENGINE 5.9L....9-231
DIESEL - DESCRIPTION, ENGINE BLOCK
HEATER - 5.9L........................7-47
DIESEL - DESCRIPTION, ENGINE
COOLANT THERMOSTAT - 5.9L...........7-54
DIESEL - DESCRIPTION, FAN DRIVE
VISCOUS CLUTCH - 5.9L...............7-57
DIESEL - DESCRIPTION, MAINTENANCE
SCHEDULES - 24-VALVE CUMMINS
TURBO..............................0-22
DIESEL - DESCRIPTION, RADIATOR -
5.9L................................7-63
DIESEL - DESCRIPTION, TRANS COOLER
- 5.9L..............................7-85
DIESEL - DESCRIPTION, VACUUM PUMP
- 5.9L..............................7-34
DIESEL - DESCRIPTION, WATER PUMP -
5.9L................................7-73
DIESEL - FUEL INJECTOR FIRING ORDER . 14-58
DIESEL - INSPECTION, EXHAUST PIPE -
5.9L................................11-9
DIESEL - INSPECTION, RADIATOR - 5.9L . . . 7-65
DIESEL - INSPECTION, RADIATOR FAN -
5.9L................................7-44
DIESEL - INSPECTION, TAILPIPE - 5.9L . . . 11-12
DIESEL - INSPECTION, WATER PUMP -
5.9L................................7-73
DIESEL - INSTALLATION..............14-103
DIESEL - INSTALLATION................8I-8
DIESEL - INSTALLATION, BELT
TENSIONERS - 5.9L...................7-23
DIESEL - INSTALLATION, COOLANT
RECOVERY CONTAINER - 3.9L/5.2L/
5.9L/5.9L............................7-41
DIESEL - INSTALLATION, DRIVE BELTS -
5.9L................................7-34
DIESEL - INSTALLATION, ENGINE BLOCK
HEATER - 5.9L........................7-47
DIESEL - INSTALLATION, ENGINE
COOLANT THERMOSTAT - 5.9L...........7-55
DIESEL - INSTALLATION, EXHAUST PIPE
- 5.9L..............................11-10
DIESEL - INSTALLATION, MUFFLER -
5.9L...............................11-11
DIESEL - INSTALLATION, RADIATOR -
5.9L................................7-65
DIESEL - INSTALLATION, RADIATOR FAN
- 5.9L..............................7-45
DIESEL - INSTALLATION, TAILPIPE - 5.9L . 11-12
DIESEL - INSTALLATION, TRANS
COOLER - 5.9L.......................7-88
DIESEL - INSTALLATION, VACUUM
PUMP - 5.9L.........................7-37
DIESEL - INSTALLATION, WATER PUMP -
5.9L................................7-74
DIESEL - OPERATION
.................8E-18
DIESEL - OPERATION
.................25-19
DIESEL - OPERATION
..........14-102,14-103
DIESEL - OPERATION
...................8I-5
DIESEL - OPERATION, BELT
TENSIONERS - 5.9L
...................7-23
DIESEL - OPERATION, COOLANT
RECOVERY CONTAINER - 3.9L/5.2L/
5.9L/5.9L
............................7-41
DIESEL - OPERATION, ENGINE BLOCK
HEATER - 5.9L
........................7-47
DIESEL - OPERATION, ENGINE COOLANT
THERMOSTAT - 5.9L
...................7-54
DIESEL - OPERATION, FAN DRIVE
VISCOUS CLUTCH - 5.9L
...............7-57
DIESEL - OPERATION, FUEL DELIVERY
. . . 14-56
DIESEL - OPERATION, NON-MONITORED
CIRCUITS
...........................25-23
DIESEL - OPERATION, RADIATOR - 5.9L
. . . 7-63
DIESEL - OPERATION, TRANS COOLER -
5.9L
................................7-85DIESEL - OPERATION, VACUUM PUMP -
5.9L................................7-35
DIESEL - OPERATION, WATER PUMP -
5.9L................................7-73
DIESEL - REMOVAL............14-103,14-104
DIESEL - REMOVAL....................8I-7
DIESEL - REMOVAL, BELT TENSIONERS -
5.9L................................7-23
DIESEL - REMOVAL, COOLANT
RECOVERY CONTAINER - 3.9L/5.2L/
5.9L/5.9L............................7-41
DIESEL - REMOVAL, DRIVE BELTS - 5.9L . . 7-33
DIESEL - REMOVAL, ENGINE BLOCK
HEATER - 5.9L........................7-47
DIESEL - REMOVAL, ENGINE COOLANT
THERMOSTAT - 5.9L...................7-55
DIESEL - REMOVAL, EXHAUST PIPE -
5.9L................................11-9
DIESEL - REMOVAL, MUFFLER - 5.9L.....11-11
DIESEL - REMOVAL, RADIATOR - 5.9L.....7-63
DIESEL - REMOVAL, RADIATOR FAN -
5.9L................................7-44
DIESEL - REMOVAL, TAILPIPE - 5.9L.....11-12
DIESEL - REMOVAL, VACUUM PUMP -
5.9L................................7-35
DIESEL - REMOVAL, WATER PUMP -
5.9L................................7-73
DIESEL ENGINE - DESCRIPTION, FUEL
REQUIREMENTS.......................0-2
DIESEL ENGINE - DIAGNOSIS AND
TESTING............................11-4
DIESEL ENGINE - DIAGNOSIS AND
TESTING, COOLING SYSTEM............7-12
DIESEL ENGINE - INSTALLATION........19-35
DIESEL ENGINE - REMOVAL............19-33
DIESEL ENGINE - STANDARD
PROCEDURE, DRAINING COOLING
SYSTEM 5.9L........................7-15
DIESEL ENGINE - STANDARD
PROCEDURE, REFILLING COOLING
SYSTEM 5.9L........................7-15
DIESEL ENGINE - TORQUE.............14-90
DIESEL ENGINE, SPECIAL TOOLS - 5.9L . . 9-244
DIESEL ENGINES - DESCRIPTION,
COMPONENT MONITORS..............25-18
DIESEL ENGINES - FUEL SYSTEM
PRESSURES........................14-58
DIESEL FUEL DELIVERY SYSTEM -
DESCRIPTION.......................14-54
DIESEL FUEL INJECTION SYSTEM -
DESCRIPTION.......................14-87
DIESEL FUEL SYSTEM, SPECIAL TOOLS . . 14-59
DIESEL FUEL TANK - DESCRIPTION......14-78
DIESEL, SPECIFICATIONS - 5.9L.........9-242
DIESEL WITH AUTO. TRANS. -
INSTALLATION..................8P-11,8P-4
DIESEL WITH AUTO. TRANS. - REMOVAL . . 8P-4,
8P-8
DIFFERENTIAL - ASSEMBLY . . 3-128,3-159,3-188,
3-37,3-69,3-98
DIFFERENTIAL - DISASSEMBLY....3-128,3-158,
3-188,3-36,3-68,3-97
DIFFERENTIAL - INSTALLATION....3-129,3-159,
3-188,3-37,3-69,3-98
DIFFERENTIAL - POWR-LOK - ASSEMBLY . 3-163
DIFFERENTIAL - POWR-LOK -
DISASSEMBLY.......................3-161
DIFFERENTIAL - REMOVAL . . 3-127,3-158,3-187,
3-36,3-68,3-96
DIFFERENTIAL - TRAC-LOK - ASSEMBLY . . 3-101,
3-132,3-190
DIFFERENTIAL - TRAC-LOK -
DISASSEMBLY..............3-130,3-190,3-99
DIFFERENTIAL CASE BEARINGS -
INSTALLATION . . . 3-103,3-134,3-164,3-192,3-39,
3-71
DIFFERENTIAL CASE BEARINGS -
REMOVAL . . . 3-103,3-134,3-164,3-192,3-39,3-71
DIMENSION, SPECIFICATIONS - FRAME....13-7
DIMENSIONS, SPECIFICATIONS - BODY
OPENING...........................23-60
DIODE - INSTALLATION............8W-01-10
DIODE - REMOVAL
................8W-01-10
DIODE REPLACEMENT - STANDARD
PROCEDURE
.........................24-7
DISC - DESCRIPTION, CLUTCH
............6-7
DISC - INSTALLATION, CLUTCH
...........6-9
DISC - OPERATION, CLUTCH
.............6-8DISC - REMOVAL, CLUTCH...............6-8
DISC BRAKE CALIPERS - ASSEMBLY......5-12
DISC BRAKE CALIPERS - CLEANING......5-12
DISC BRAKE CALIPERS - DISASSEMBLY . . . 5-11
DISC BRAKE CALIPERS - INSPECTION.....5-12
DISC BRAKE ROTOR - DIAGNOSIS AND
TESTING............................5-20
DISC BRAKES - DESCRIPTION,
2500/3500 WITH REAR.................5-35
DISC BRAKES - INSTALLATION, REAR
PARK BRAKE CABLE - 2500/3500
WITH REAR..........................5-38
DISC BRAKES - OPERATION, 2500/3500
WITH REAR..........................5-36
DISC BRAKES - REMOVAL, REAR PARK
BRAKE CABLE - 2500/3500 WITH
REAR...............................5-37
DISCHARGE LINE - INSTALLATION,
SUCTION...........................24-51
DISCHARGE LINE - REMOVAL, SUCTION . . 24-50
DISPLAY TEST MODE - DESCRIPTION,
STATE ..............................25-1
DISTRIBUTION - DESCRIPTION, POWER . 8W-97-1
DISTRIBUTION - OPERATION, POWER . . 8W-97-1
DISTRIBUTION CENTER - DESCRIPTION,
POWER..........................8W-97-7
DISTRIBUTION CENTER - INSTALLATION,
POWER..........................8W-97-8
DISTRIBUTION CENTER - OPERATION,
POWER..........................8W-97-8
DISTRIBUTION CENTER - REMOVAL,
POWER...........................8W-97-8
DISTRIBUTION SYSTEMS, SPECIAL
TOOLS - POWER...................8W-97-2
DISTRIBUTOR - DESCRIPTION..........8I-10
DISTRIBUTOR - INSTALLATION..........8I-11
DISTRIBUTOR - OPERATION............8I-11
DISTRIBUTOR - REMOVAL..............8I-11
DISTRIBUTOR BUSHING - INSTALLATION . 9-150,
9-37,9-94
DISTRIBUTOR BUSHING - REMOVAL.....9-150,
9-37,9-94
DISTRIBUTOR CAP - DIAGNOSIS AND
TESTING............................8I-12
DISTRIBUTOR ROTOR - DIAGNOSIS AND
TESTING............................8I-13
DOME LAMP - INSTALLATION..........8L-33
DOME LAMP - REMOVAL..............8L-33
DOOR - ADJUSTMENT, CARGO..........23-78
DOOR - INSTALLATION...........23-68,23-78
DOOR - INSTALLATION, BLEND.........24-38
DOOR - INSTALLATION, FUEL FILL.......23-95
DOOR - INSTALLATION, HEAT/DEFROST . . . 24-39
DOOR - INSTALLATION, PANEL/DEFROST . . 24-39
DOOR - INSTALLATION, RECIRCULATION . . 24-39
DOOR - REMOVAL...............23-68,23-78
DOOR - REMOVAL, BLEND.............24-38
DOOR - REMOVAL, FUEL FILL..........23-95
DOOR - REMOVAL, HEAT/DEFROST......24-38
DOOR - REMOVAL, PANEL/DEFROST.....24-38
DOOR - REMOVAL, RECIRCULATION.....24-39
DOOR ACTUATOR - INSTALLATION,
BLEND.............................24-26
DOOR ACTUATOR - INSTALLATION,
HEAT/DEFROST......................24-27
DOOR ACTUATOR - INSTALLATION,
PANEL/DEFROST
.....................24-27
DOOR ACTUATOR - INSTALLATION,
RECIRCULATION
.....................24-28
DOOR ACTUATOR - REMOVAL, BLEND
....24-25
DOOR ACTUATOR - REMOVAL,
HEAT/DEFROST
......................24-26
DOOR ACTUATOR - REMOVAL,
PANEL/DEFROST
.....................24-27
DOOR ACTUATOR - REMOVAL,
RECIRCULATION
.....................24-27
DOOR AJAR SWITCH - DESCRIPTION
....8L-34
DOOR AJAR SWITCH - DIAGNOSIS AND
TESTING
...........................8L-34
DOOR AJAR SWITCH - INSTALLATION
....8L-35
DOOR AJAR SWITCH - REMOVAL
........8L-35
DOOR CYLINDER LOCK SWITCH -
DESCRIPTION
........................8N-5
DOOR CYLINDER LOCK SWITCH -
DIAGNOSIS & TESTING
................8N-5
DOOR CYLINDER LOCK SWITCH -
INSTALLATION
.......................8N-6
BR/BEINDEX 11
Description Group-Page Description Group-Page Description Group-Page

DOOR CYLINDER LOCK SWITCH -
OPERATION..........................8N-5
DOOR CYLINDER LOCK SWITCH -
REMOVAL...........................8N-6
DOOR FORE/AFT - ADJUSTMENT, FRONT . . 23-68
DOOR GLASS - INSTALLATION..........23-69
DOOR GLASS - REMOVAL.............23-69
DOOR GLASS RUN WEATHERSTRIP -
INSTALLATION, FRONT...............23-154
DOOR GLASS RUN WEATHERSTRIP -
REMOVAL, FRONT...................23-153
DOOR INNER BELT WEATHERSTRIP -
INSTALLATION, FRONT...............23-154
DOOR INNER BELT WEATHERSTRIP -
REMOVAL, FRONT...................23-154
DOOR IN/OUT - ADJUSTMENT, FRONT....23-69
DOOR LATCH - ADJUSTMENT, FRONT....23-72
DOOR LOCKS - INSPECTION, DOORS.....30-11
DOOR OPENING SEAL - INSTALLATION . . 23-153
DOOR OPENING SEAL - REMOVAL......23-153
DOOR OUTER BELT WEATHERSTRIP -
INSTALLATION, FRONT...............23-154
DOOR OUTER BELT WEATHERSTRIP -
REMOVAL, FRONT...................23-154
DOOR SEAL - INSTALLATION, B-PILLAR . 23-152
DOOR SEAL - REMOVAL, B-PILLAR.....23-152
DOOR SECOND WEATHERSTRIP -
INSTALLATION, FRONT...............23-155
DOOR SECOND WEATHERSTRIP -
REMOVAL, FRONT...................23-154
DOOR SILL TRIM - INSTALLATION......23-121
DOOR SILL TRIM - REMOVAL.........23-121
DOOR SPEAKER - INSTALLATION, FRONT . 8A-20
DOOR SPEAKER - INSTALLATION, REAR . . 8A-21
DOOR SPEAKER - REMOVAL, FRONT.....8A-20
DOOR SPEAKER - REMOVAL, REAR......8A-21
DOOR UP/DOWN - ADJUSTMENT, FRONT . 23-69
DOOR UPPER CORNER SEAL -
INSTALLATION, FRONT...............23-154
DOOR UPPER CORNER SEAL -
REMOVAL, FRONT...................23-154
DOORS AND DOOR LOCKS -
INSPECTION........................30-11
DOORS AND LOCKS - INSPECTION,
WINDOWS..........................30-14
DOUBLE INVERTED FLARING -
STANDARD PROCEDURE.................5-8
DRAIN AND REFILL - STANDARD
PROCEDURE, FLUID.....21-851,21-885,21-922
DRAIN MANIFOLD - DESCRIPTION, FUEL . . 14-86
DRAIN MANIFOLD - INSTALLATION,
FUEL..............................14-86
DRAIN MANIFOLD - OPERATION, FUEL . . . 14-86
DRAIN MANIFOLD - REMOVAL, FUEL.....14-86
DRAINBACK VALVE - DESCRIPTION,
TORQUE CONVERTER....21-262,21-432,21-605,
21-778
DRAINBACK VALVE - OPERATION,
TORQUE CONVERTER....21-262,21-432,21-605,
21-778
DRAINBACK VALVE - STANDARD
PROCEDURE, TORQUE
CONVERTER.....21-262,21-432,21-606,21-778
DRAINING AT FUEL FILTER - STANDARD
PROCEDURES, WATER................14-56
DRAINING COOLING SYSTEM
3.9L/5.2L/5.9L/8.0L ENGINES -
STANDARD PROCEDURE................7-15
DRAINING COOLING SYSTEM 5.9L
DIESEL ENGINE - STANDARD
PROCEDURE.........................7-15
DRAW TEST - STANDARD PROCEDURE,
IGNITION-OFF.......................8F-15
DRIVE - DIAGNOSIS AND TESTING,
VISCOUS FAN....................7-56,7-58
DRIVE BELT - DIAGNOSIS AND TESTING,
ACCESSORY.................7-24,7-27,7-31
DRIVE BELTS - 3.9L/5.2L/5.9L -
INSTALLATION........................7-27
DRIVE BELTS - 3.9L/5.2L/5.9L -
REMOVAL...........................7-26
DRIVE BELTS - 5.9L DIESEL -
INSTALLATION
........................7-34
DRIVE BELTS - 5.9L DIESEL - REMOVAL
. . . 7-33
DRIVE BELTS - 8.0L - INSTALLATION
......7-30
DRIVE BELTS - 8.0L - REMOVAL
.........7-30
DRIVE INDICATOR - DIAGNOSIS AND
TESTING, FOUR-WHEEL
...............8J-29DRIVE VISCOUS CLUTCH - 3.9L/5.2L/
5.9L/8.0L - DESCRIPTION, FAN...........7-56
DRIVE VISCOUS CLUTCH - 3.9L/5.2L/
5.9L/8.0L - OPERATION, FAN............7-56
DRIVE VISCOUS CLUTCH - 5.9L
DIESEL - DESCRIPTION, FAN............7-57
DRIVE VISCOUS CLUTCH - 5.9L
DIESEL - OPERATION, FAN..............7-57
DRIVER AIRBAG - ASSEMBLY..........8O-17
DRIVER AIRBAG - DESCRIPTION........8O-14
DRIVER AIRBAG - DISASSEMBLY........8O-15
DRIVER AIRBAG - INSTALLATION.......8O-18
DRIVER AIRBAG - OPERATION..........8O-14
DRIVER AIRBAG - REMOVAL...........8O-14
DRIVER POWER SEAT SWITCH -
DESCRIPTION.......................8N-16
DRIVER POWER SEAT SWITCH -
DIAGNOSIS & TESTING...............8N-16
DRIVER POWER SEAT SWITCH -
INSTALLATION......................8N-17
DRIVER POWER SEAT SWITCH -
OPERATION.........................8N-16
DRIVER POWER SEAT SWITCH -
REMOVAL..........................8N-17
DRIVER SEAT HEATER SWITCH -
DESCRIPTION........................8G-7
DRIVER SEAT HEATER SWITCH -
INSTALLATION.......................8G-9
DRIVER SEAT HEATER SWITCH -
OPERATION..........................8G-7
DRIVER SEAT HEATER SWITCH -
REMOVAL.............................8G-9
DROP - STANDARD PROCEDURE,
TESTING FOR A VOLTAGE............8W-01-7
DRUM - ADJUSTMENT, REAR BRAKE......5-34
DRUM - CLEANING....................5-33
DRUM - DESCRIPTION.................5-32
DRUM - DIAGNOSIS AND TESTING,
BRAKE..............................5-33
DRUM - INSPECTION..................5-33
DRUM - OPERATION...................5-32
DRUM BRAKES - INSTALLATION, REAR
PARK BRAKE CABLE 2500/3500
SERIES WITH........................5-39
DRUM BRAKES - REMOVAL, REAR PARK
BRAKE CABLES 2500/3500 SERIES
WITH...............................5-38
DRUM IN HAT PARK BRAKE SHOES -
2500/3500 - INSTALLATION, REAR........5-42
DRUM IN HAT PARK BRAKE SHOES -
2500/3500 - REMOVAL, REAR...........5-41
DRUM MACHINING - STANDARD
PROCEDURE, BRAKE...................5-33
DUAL REAR WHEEL INSTALLATION -
STARDARD PROCEDURE...............22-10
DUCT ADAPTER - INSTALLATION,
DEFROSTER AND DEMISTER
...........24-35
DUCT ADAPTER - REMOVAL,
DEFROSTER AND DEMISTER
...........24-35
DUCTS - INSTALLATION, DEFROSTER
AND DEMISTER
......................24-35
DUCTS - REMOVAL, DEFROSTER AND
DEMISTER
..........................24-34
DUCTS - REMOVAL, INSTRUMENT
PANEL
.............................24-37
DUCTS - REMOVAL, INSTRUMENT
PANEL DEMISTER
....................24-37
DUTY ENGINE (1500 AND 2500 MODELS
EXCEPT 8.0L) MAINTENANCE
SCHEDULES, MAINTENANCE
SCHEDULES - LIGHT
....................0-7
DUTY ENGINE (FEDERAL ONLY - 2500
8.0L HD AND 3500 5.9L& 8.0L
MODELS) MAINTENANCE SCHEDULES
- DESCRIPTION, HEAVY
................0-17
DUTY TRUCK MAINTENANCE SCHEDULE
(8.0L 2500 & 3500 MODELS -
CALIFORNIA ONLY) - DESCRIPTION,
MEDIUM
............................0-13
DUTY/8.0L - DESCRIPTION, CATALYTIC
CONVERTER - 5.9L HEAVY
..............11-6
DUTY/8.0L - INSPECTION, CATALYTIC
CONVERTER - 5.9L HEAVY
..............11-7
DUTY/8.0L - INSPECTION, EXHAUST
PIPE - 5.9L HEAVY
....................11-9
DUTY/8.0L - INSPECTION, TAILPIPE -
5.9L HEAVY
.........................11-12DUTY/8.0L - INSTALLATION, CATALYTIC
CONVERTER - 5.9L HEAVY..............11-7
DUTY/8.0L - INSTALLATION, EXHAUST
PIPE - 5.9L HEAVY....................11-9
DUTY/8.0L - INSTALLATION, TAILPIPE -
5.9L HEAVY.........................11-12
DUTY/8.0L - OPERATION, CATALYTIC
CONVERTER - 5.9L HEAVY..............11-6
DUTY/8.0L - REMOVAL, CATALYTIC
CONVERTER - 5.9L HEAVY..............11-6
DUTY/8.0L - REMOVAL, EXHAUST PIPE -
5.9L HEAVY..........................11-8
DUTY/8.0L - REMOVAL, TAILPIPE - 5.9L
HEAVY .............................11-12
EASY ENTRY SEAT TRACK -
INSTALLATION......................23-142
EASY ENTRY SEAT TRACK - REMOVAL . . 23-142
ECM - DESCRIPTION..................8E-13
ECM - OPERATION...................8E-13
EFFECTS OF INCORRECT FLUID LEVEL -
DIAGNOSIS AND TESTING......21-199,21-370,
21-545,21-715
ELECTRICAL CONTROLS - DIAGNOSIS
AND TESTING, OVERDRIVE.....21-215,21-386,
21-579,21-732
ELECTROLYTE LEVEL - STANDARD
PROCEDURE, CHECKING BATTERY........8F-8
ELECTRONIC FEATURES - DESCRIPTION,
PROGRAMMABLE....................30-20
ELECTRONIC FEATURES - OPERATION,
PROGRAMMABLE....................30-20
ELECTRONIC GOVERNOR -
DESCRIPTION....21-194,21-365,21-540,21-710
ELECTRONIC GOVERNOR -
INSTALLATION....21-197,21-367,21-543,21-713
ELECTRONIC GOVERNOR - OPERATION
. 21-194,
21-365,21-541,21-711
ELECTRONIC GOVERNOR - REMOVAL
. . . 21-196,
21-367,21-542,21-712
ELEMENT - DESCRIPTION, HEATED
SEAT
..............................8G-10
ELEMENT - INSTALLATION, AIR
CLEANER
...........................9-245
ELEMENT - OPERATION, HEATED SEAT
. . . 8G-10
ELEMENT - REMOVAL, AIR CLEANER
.....9-244
ELEMENT AND SENSOR - DIAGNOSIS &
TESTING, HEATED SEAT
...............8G-11
EMERGENCY SIGNALS - INSPECTION,
TURN
..............................30-19
END SPLASH SHIELDS - INSTALLATION,
FRONT
.............................23-92
END SPLASH SHIELDS - REMOVAL,
FRONT
.............................23-92
ENGINE - DESCRIPTION, COOLING
SYSTEM FLOW - 3.9L/5.2L/5.9L
...........7-1
ENGINE - DESCRIPTION, FUEL
REQUIREMENTS - DIESEL
...............0-2
ENGINE - DIAGNOSIS AND TESTING,
COOLING SYSTEM DIESEL
..............7-12
ENGINE - DIAGNOSIS AND TESTING,
COOLING SYSTEM GAS
.................7-7
ENGINE - DIAGNOSIS AND TESTING,
DIESEL
.............................11-4
ENGINE - DIAGNOSIS AND TESTING,
GAS
................................11-4
ENGINE - ENGINE FIRING ORDER, 3.9L
V-6
.................................8I-2
ENGINE - IGNITION COIL RESISTANCE,
8.0L V-10
............................8I-3
ENGINE - INSTALLATION
...............9-241
ENGINE - INSTALLATION, DIESEL
........19-35
ENGINE - INSTALLATION, GASOLINE
.....19-35
ENGINE - REMOVAL
..................9-238
ENGINE - REMOVAL, DIESEL
...........19-33
ENGINE - REMOVAL, GASOLINE
.........19-33
ENGINE - SPARK PLUG CABLE ORDER,
8.0L V-10
............................8I-2
ENGINE - STANDARD PROCEDURE,
DRAINING COOLING SYSTEM 5.9L
DIESEL
.............................7-15
ENGINE - STANDARD PROCEDURE,
REFILLING COOLING SYSTEM 5.9L
DIESEL
.............................7-15
ENGINE - TORQUE, DIESEL
.............14-90
ENGINE - VISUAL INSPECTION, 8.0L
.....14-32
12 INDEXBR/BE
Description Group-Page Description Group-Page Description Group-Page