2001 CHRYSLER VOYAGER clock

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Page 311 of 4284

CHRYSLER VOYAGER 2001 Service Manual TEST ACTION APPLICABILITY
8 Turn the ignition off.
Disconnect the Rear Automatic Temperature Control Switch harness connector.
Disconnect the ATC C2 harness connector.
Measure the resistance between g

Page 1041 of 4284

CHRYSLER VOYAGER 2001 Service Manual ATC REMOTE SENSOR (ATC)-4WAYCAV CIRCUIT FUNCTION
1 F600 20LB/PK PROTECTED IGNITION
2 D40 20WT/LB KDB NO. 2 CLOCK
3 C905 20BR/LB SENSOR RETURN
4 D18 20WT/YL KDB NO. 2 DATA
AUTO TEMP CONTROL C1 - WHITE

Page 1062 of 4284

CHRYSLER VOYAGER 2001 Service Manual CD CHANGER-8WAYCAV CIRCUIT FUNCTION
1 X40 20GY/WT (EXCEPT
BUILT-UP-EXPORT)AUDIO OUT RIGHT
1 X40 24GY/WT (BUILT-UP-
EXPORT)AUDIO OUT RIGHT
2 E14 18OR/TN (EXCEPT
BUILT-UP-EXPORT)PANEL LAMPS DRIVER
2 E14

Page 1063 of 4284

CHRYSLER VOYAGER 2001 Service Manual CLOCKSPRING C2 - YELLOW 4 WAYCAV CIRCUIT FUNCTION
1 R61 18LG/VT DRIVER SQUIB 2 LINE 1
2 R63 18LG/WT DRIVER SQUIB 2 LINE 2
3 R43 18LG/BR DRIVER SQUIB 1 LINE 1
4 R45 18LG/OR DRIVER SQUIB 1 LINE 2
CLOCKS

Page 1104 of 4284

CHRYSLER VOYAGER 2001 Service Manual REAR AUTO TEMP CONTROL SWITCH (ATC) - BLACK 13 WAYCAV CIRCUIT FUNCTION
1 F504 20GY/PK IGNITION SWITCH OUTPUT (RUN)
2 Z27 18BK/DG GROUND
3 D22 20WT/TN KDB CLOCK
4 D17 20WT/DG KDB DATA
5 E10 20OR/DG PAN

Page 1539 of 4284

CHRYSLER VOYAGER 2001 Service Manual ASSEMBLY - STRUT ASSEMBLY
For the disassembly and assembly of the strut
assembly, use of Strut Spring Compressor, Pentastar
Service Equipment (PSE) tool W-7200, or the equiva-
lent, is recommended to

ASSEMBLY - STRUT ASSEMBLY
For the disassembly and assembly of the strut
assembly, use of Strut Spring Compressor, Pentastar
Service Equipment (PSE) tool W-7200, or the equiva-
lent, is recommended to compress the coil spring.
Follow the manufacturer's instructions closely.
NOTE: Coil Springs on this vehicle are side-ori-
ented. Springs on the left side of the vehicle have a
left-hand wind top-to-bottom while springs on the
right side have a right-hand wind top-to-bottom.
Left and right springs must not be interchanged.
NOTE: If the coil spring has been removed from the
spring compressor, proceed with the next step, oth-
erwise, proceed with step 5.
(1) Place the coil spring in the compressor lower
hooks following the manufacturers instructions.
Proper orientation of the spring to the strut (once
installed) is necessary. Consider the following when
placing the coil spring in the compressor: From
above, the compressor back is at the 12 o'clock posi-
tion and you, standing in the front of the machine,
are at the 6 o'clock position. Place the lower coil
spring end at the 6 o'clock position for both left and
right springs. (Fig. 47).
(2) Install the upper seat and upper isolator on top
of the coil spring. Position the notch in the perimeter
of the upper seat toward the front of the compressor
(same 6 o'clock position as in step 1).
(3) Position the upper hooks on top of the coil
spring upper seat so the upper hooks span approxi-
mately 1 inch past outside diameter of upper seat(Fig. 48). This will allow proper clearance for upper
mount installation without pinching the hooks in-be-
tween the two pieces.Do not allow hooks to be
placed closer to edge.
(4) Compress the coil spring far enough to allow
strut installation.
(5) If the pivot bearing has been removed form the
upper seat, install the pivot bearing on the top of the
upper spring seat (Fig. 49). The bearing must be
installed on upper seat with the smaller diameter
side of the pivot bearing toward the spring seat. Be
sure the pivot bearing is sitting flat on the spring
seat once mounted.
(6) Install the spring isolator on the lower spring
seat of the strut (Fig. 39).
Fig. 47 SPRING POSITIONED IN COMPRESSOR
(RIGHT SPRING SHOWN)
1 - COMPRESSOR LOWER HOOKS
2 - COIL SPRING END
Fig. 48 HOOK PLACEMENT ON UPPER SEAT
1 - HOOKS POSITIONED 1 INCH FROM EDGE
2 - PIVOT BEARING AND UPPER SEAT
Fig. 49 PIVOT BEARING INSTALLATION
1 - PIVOT BEARING
2 - UPPER SEAT
RSFRONT2-23
STRUT (Continued)

Page 1540 of 4284

CHRYSLER VOYAGER 2001 Service Manual (7) Install the jounce bumper on the strut shaft
(Fig. 39). The jounce bumper is to be installed with
the small end pointing downward.
(8) Install the dust shield on the strut. Collapse
and stretch th

(7) Install the jounce bumper on the strut shaft
(Fig. 39). The jounce bumper is to be installed with
the small end pointing downward.
(8) Install the dust shield on the strut. Collapse
and stretch the dust shield down over the top of the
jounce bumper until the dust shield snaps into the
slot on the jounce bumper. The jounce bumper will be
at the top of the inner dust boot. Return the dust
shield to its fully extended length.
(9) Install the strut through the bottom of the coil
spring until the lower spring seat contacts the lower
end of the coil spring. The clevis bracket on the strut
should point straight outward away from the com-
pressor (to the 6 o'clock position). This position
should be within 5É of the lower end tip of the coil
spring (Fig. 50). If necessary, reposition the strut or
coil spring in the compressor so both of these line up
straight outward away from the compressor (to the 6
o'clock position). Install the clamp to hold the strut
and coil together.
(10) Install the strut mount over the strut shaft
and onto the top of the pivot bearing and upper seat
as shown (Fig. 45). Loosely install the retaining nut
on the strut shaft.
(11) Install Strut Nut Socket (on the end of a
torque wrench), Special Tool 6864, on the strut shaft
retaining nut (Fig. 46). Next, install a 10 mm socket
on the hex on the end of the strut shaft. While hold-
ing the strut shaft from turning, tighten the strut
shaft retaining nut to a torque of 100 N´m (75 ft.
lbs.).NOTE: Before releasing the tension the compressor
has on the spring, using the following figure as ref-
erence (Fig. 51), make sure the upper spring seat,
coil spring and strut clevis bracket are all lined up
properly (within 5É of one another).
(12) Slowly release the tension from the coil spring
by backing off the compressor drive fully. As the ten-
sion is relieved, make sure the upper mount, pivot
bearing and upper seat are align properly. Remove
the clamp from the lower end of the coil spring and
strut. Push back the spring compressor upper and
lower hooks, then remove the strut assembly from
the spring compressor.
(13) Install strut assembly on the vehicle. (Refer to
2 - SUSPENSION/FRONT/STRUT - INSTALLA-
TION)
INSTALLATION - STRUT ASSEMBLY
CAUTION: Front strut coil springs are side-oriented.
When installing a strut assembly, make sure the
strut being installed has the correct coil spring for
that side of the vehicle. Springs on the left side of
the vehicle have a left-hand wind top-to-bottom
while springs on the right side have a right-hand
wind top-to-bottom (Fig. 50). Do not interchange the
two sides.
Fig. 50 COIL SPRING POSITIONING
1 - FRONT OF VEHICLE
2 - END OF RIGHT COIL SPRING AT STRUT LOWER SEAT
3 - LOWER SEATS OF STRUTS
4 - STRUT CLEVIS BRACKETS
5 - END OF LEFT COIL SPRING AT STRUT LOWER SEAT
Fig. 51 COMPONENTS LINED UP
1 - IMAGINARY VERTICAL LINE
2 - CLEVIS BRACKET
3 - END OF COIL SPRING
4 - NOTCH IN UPPER SPRING SEAT
2 - 24 FRONTRS
STRUT (Continued)

Page 1551 of 4284

CHRYSLER VOYAGER 2001 Service Manual (13) Install the spring washer (Fig. 18) on the stub
shaft of the outer C/V joint.
(14) Install the nut retainer and cotter pin (Fig.
19) on the stub shaft of the outer C/V joint.
(15) Install the whe

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