2001 CHRYSLER VOYAGER headlamp

3.7.6 EXTERIOR LIGHTING BATTERY
SAVER
The BCM monitors the status of, and controls, the
Park Lamps, Headlamps and Fog Lamp relays. If
any exterior lamps are left ON after the ignition is
turned OFF, the BCM will turn them OFF after 3
minutes.
3.7.7 AUTO HEADLAMPS
This feature is available on vehicles equipped
with both the Electrocromatic Mirror (ECM) and
the Compass/Mini-Trip Computer (CMTC). When
the BCM detects a day/night signal from the CMTC,
an ECM is present and Auto Headlamp mode is
selected.
3.8 FRONT CONTROL MODULE
The Front Control Module (FCM) is an electrical
control and interface center located in the engine
compartment. When it is mated to the Power Dis-
tribution Center (PDC), it is referred to as the
Intelligent Power Module (IPM). The IPM, with its
fuses and relays provides power and signal distri-
bution throughout most of the vehicle. The FCM
receives both hard wire and digital electronic inputs
from the vehicle electrical system through the PDC.
Based on these inputs and the ignition switch
position, it provides direct power feeds and relay
control to some of the vehicles' most critical electri-
cal systems.
The Front Control Module provides the following
features:
Controlled power feeds:
²Front airbag system
²Side airbag system
²Headlamp power
²EATX module power (4 speed only)
²Front washer motor
²Rear washer motor
²Brake shift interlock system
Relay controls:
²Fog lamp relay (when equipped)
²Park lamp relay
²Front wiper on relay
²Front wiper high/low relay
²Accessory relay
²Horn relay
²Front & rear blower relay
²Name brand speakers (NBS) relay
²Electronic back light (EBL) run only relay
²Cabin heater relayElectrical inputs:
²Headlamp battery supplies1&2
²Module battery supply
²Power ground
²Ignition switch RUN or START position status
²Ignition switch START only status
²PCI Bus
²Stop lamp switch
²Horn switch
²Back-up switch
²Wiper park switch
²Washer fluid level switch
²Brake fluid level switch
²Ambient temperature sensor
²Right park lamp outage
²Left park lamp outage
²Battery IOD
²Battery (+) connection detection
²Flash reprogramming voltage
3.8.1 CONTROLLED POWER FEEDS
Front airbag system
The FCM provides power to the Occupant Re-
straint Control (ORC) system through two ªfuse-
lessº circuits (ORC RUN/START, and ORC RUN
only). These circuits are electronically controlled
and continuously monitored for malfunctions.
Power is supplied while the ignition switch is in the
RUN and START positions on pin 48 of the FCM
connector, and in the RUN only position on pin 29.
Side airbag system
The FCM provides power to the Side Impact
Airbag Control Module (SIACM) system through
one ªfuselessº circuit. This circuit is electronically
controlled and continuously monitored for malfunc-
tions. Power is supplied in the ignition RUN and
START positions on pin 28 of the FCM connector.
Headlamp power
The headlamp switch is a direct input to the
BCM. The BCM sends a PCI Bus message to the
FCM informing it of a headlamp switch status
change. The FCM then turns on power to the
headlamps through four ªfuselessº circuits. These
circuits are electronically controlled and continu-
ously monitored for malfunctions. Power is supplied
to each filament in a separate circuit (RH low on pin
6, RH high on pin 4, LH low on pin 3 and LH high
on pin 5). For vehicles equipped with Daytime
Running Lamps (DRL), the FCM electronically
steps down the headlamp voltage to provide the
desired illumination.
13
GENERAL INFORMATION

Front and rear blower relay
The blower control switch is part of the Automatic
Temperature Control (ATC) or A/C-Heater Control
Module, (Manual Temp). When the blower switch is
turned on, the ATC or A/C-Heater Control Module
sends a PCI Bus message to the FCM. The front and
rear blower relay is then powered through low side
control on pin 30 of the FCM. The relay provides the
high side to the blower motor, and the blower speed
is governed through low side control in the ATC or
A/C-Heater Control Module. This circuit is electron-
ically controlled and continuously monitored for
malfunctions.
Name Brand Speakers (NBS) relay
The NBS relay operates through the vehicle bus
interface between the radio and the FCM. When the
radio is turned on, the radio sends a PCI Bus
message to the FCM. The NBS relay is then pow-
ered on through low side control on pin 11 of the
FCM. The relay supplies power to the amplified
speaker, and ground is supplied through the radio.
This circuit is electronically controlled and contin-
uously monitored for malfunctions.
Electronic Back Light (EBL) relay
The rear defrost switch is part of the Automatic
Temperature Control or A/C-Heater Control Module
(Manual Temp). When the ignition switch is in the
RUN position and the rear defrost switch is turned
on, the ATC or A/C-Heater Control Module sends a
PCI Bus message to the FCM. The EBL run only
relay is then powered through low side control on
pin 31 of the FCM. The relay provides the high side
to the rear window defrost grid, and ground is
attached to the vehicle body. The FCM will only
allow the rear defrost to operate in the RUN posi-
tion. This circuit is electronically controlled and
continuously monitored for malfunctions.
Cabin Heater Relay
When the ignition is in Run, the FCM monitors
the PCI bus for the Cabin Heater Activation re-
quest. The A/C ± Heater Control Module initiates
this request only when all conditions for Cabin
Heater activation are favorable. The request carries
the status bit that the FCM requires to activate its
Cabin Heater Assist Control output. This output is
a low side driver (coming from FCM pin 15) which
supplies a ground signal to the Cabin Heater (pin
5). When the Cabin Heater receives this ground
signal input, it interprets this as an activation
signal. The FCM low side driver is also capable of
diagnostic sensing. The driver will sense an open
circuit when the driver is off, and will sense a short
to voltage when the driver is on. The FCM will set
DTCs for both of these types of faults. For addi-
tional information, refer to Cabin Heater under
General Information and Diagnostic Procedures in
the manual.3.8.3 ELECTRICAL INPUTS
Headlamp battery supplies1&2Ð12 volt
input on pins 1 and 2. Battery supply voltage for
switching headlamp circuits only.
Module battery supply Ð12 volt input on pin 9.
Battery supply voltage for all other FCM opera-
tions.
Power ground ÐGround source on pin 8 for all
FCM operations.
Ignition switch RUN or START position status
Ð12 volt input on pin 37. Allows the FCM to
determine the ignition switch status for related
FCM operations.
Ignition switch START only status Ð12 volt
input on pin 19. Allows the FCM to discriminate
between RUN/START input and START for related
FCM operations.
PCI Bus ÐApproximately 7.5 volt input on pin 22.
Allows the FCM to communicate with other mod-
ules on the vehicle bus.
Stop lamp Switch status Ð12 volt input on pin
44. Provides for brake shift interlock function.
Horn Switch ÐGround input on pin 17. Primary
means for engaging the horn.
Back-up switch ÐGround input on pin 39. Input
is converted to a PCI Bus status message for use by
other modules.
Wiper park switch ÐGround input on pin 16.
Used to determine park placement of wipers. Also
used as feedback to FCM to determine correct
operating mode of wipers.
Washer fluid level switch ÐGround input to
pull-up on pin 18. Ground is switched into the
circuit when washer bottle fluid level is low.
Brake fluid level switch ÐGround input to
pull-up on pin 36. Ground is switched into the
circuit when brake fluid level is low.
Ambient temperature sensor ÐResistive input
to pull-up on pin 25. Corresponding voltage level is
converted to a PCI Bus message for use by other
modules on the bus.
Right park lamp outage Ð12 volt input on pin
21. Used to determine if right park lamp circuit is
operating properly.
Left park lamp outage Ð12 volt input on pin 41.
Used to determine if left park lamp circuit is
operating properly.
Battery IOD Ð12 volt input on pin 20. The FCM
enters a low power consumption mode when the
ignition is turned OFF. This low current draw
battery supply keeps the microprocessor function-
ing in the low power mode.
Battery (+) connection detection Ð12 volt
input on pin 38. The battery connection on the PDC
incorporates the use of an internal switch to deter-
mine if the connector is properly mated and the
Connector Positive Assurance (CPA) is engaged. If
15
GENERAL INFORMATION

On vehicles equipped with AutoStick, the display
includes an O/D OFF indicator that is illuminated
when the driver presses the Overdrive Off button
on the transaxle shifter.
3.11.1 INSTRUMENT CLUSTER SELF TEST
1. Depress and hold the Odometer Reset button.
2. Turn the ignition switch to the RUN/START
position.
3. Release the Odometer reset button.
The Instrument Cluster will illuminate all indi-
cators and step the gauges through several calibra-
tion points. Also, the odometer will display any
stored codes that may have set.
3.11.2 MESSAGE CENTER
The Message Center is located above the brow of
the Instrument Cluster. It houses the following
warning indicators: Check Engine/Service Engine
Soon, high beam, left and right turn signals, Secu-
rity Alarm Set, and low oil pressure. On base
models equipped with the three-speed transaxle,
these indicators appear in the face of the cluster.
The Security Alarm set indicator is a red circle.
Activation of Instrument Cluster indicators is
coordinated with indicators in the message center
and EVIC to avoid redundancy. A revised safety
standard now requires that the seat belt warning
lamp in the Instrument Cluster remain lit if the
driver seat belt is not buckled. A headlamp out ISO
indicator has been added to the Instrument Cluster
to alert the driver when a headlamp is not function-
ing.
3.12 INTERIOR LIGHTING
3.12.1 COURTESY LAMP CONTROL
The body controller has direct control over all of
the vehicle's courtesy lamps. The body computer
will illuminate the courtesy lamps under any of the
following conditions:
1. Any door ajar and courtesy lamp switch on the
headlamp switch is not in the dome off position.
2. The courtesy lamp switch on the headlamp
switch is in the dome on position.
3. A Remote Keyless Entry unlock message is re-
ceived.
4. Driver door unlocked with key (with VTSS only).
3.12.2 ILLUMINATED ENTRY
Illuminated entry will be initiated when the cus-
tomer enters the vehicle by unlocking the doors
with the key fob, or with the key if the vehicle is
equipped with vehicle theft alarm. Upon exiting thevehicle, if the lock button is pressed with a door
open, illuminated entry will cancel when the door
closes. If the doors are closed and the ignition
switch is turned on, the illuminated entry also
cancels. The illuminated entry feature will not
operate if the courtesy lamp switch is in the dome
off position.
3.12.3 INTERIOR LIGHTING BATTERY
SAVER
If any of the interior lamps are left on after the
ignition is turned off, the BCM will turn them off
after 8 minutes. To return to normal operation, the
courtesy lamps will operate after the dome lamp
switch or door ajar switch changes state. The glove
box and switched reading lamps require that the
ignition be turned to the on/acc position.
3.13 MEMORY SYSTEM
The memory system consists of power driver 's
seat, power mirrors and radio presets. The Memory
Seat/Mirror Module (MSMM) is located under the
driver 's seat. It receives input from the following:
driver 's manual 8-way seat switch, driver 's seat
position sensors, PCI bus circuits, and the power
mirror sensors. The module uses these inputs to
perform the following functions: position the driv-
er 's memory seat, both exterior mirrors (during
recalls), and send/receive the memory system infor-
mation over the PCI bus.
The Memory Set Switch is wired to the Body
Control Module (BCM). When a button (either #1 or
#2) is pressed on the set switch causes the to BCM
send a message to the MSMM which in turn sends
a motion status messages to the BCM. If the BCM
receives no motion from the MSMM it will send a
recall message to the MSMM and radio (once igni-
tion is in run or accessory). The MSMM will in turn
position the drivers seat, both mirrors along with
recalling the radio presets. If the drivers seat or
either exterior mirror is inoperative from its own
respective switches, use the service information
and schematic to diagnose the problem. This man-
ual addresses the memory problems only and it is
assumed there is not a basic component failure.
3.13.1 POWER SEAT
The memory power seat provides the driver with
2 position settings for the driver 's seat. Each power
seat motor is connected to the MSMM with two
motor drive circuits. Each circuit is switched be-
tween battery and ground. By being able to bi-
directionally drive the circuits, the MSMM controls
the movement of the motors based on input from
the power seat switch or from the position sensors
when performing a memory recall. Each motor
22
GENERAL INFORMATION

seconds instead of 5, the CMTC will set the
variance to 8 and enter the fast calibration
mode.
3. The VAR light will come on and the last variance
setting will be displayed.
4. Press the STEP button to set the zone number.
5. Press the US/M button and resume normal op-
eration.
NOTE: Do not attach any magnetic device
such as a magnetic CB antenna to the
vehicle. This can cause the compass to give
false readings.
3.15 POWER DOOR LOCK SYSTEM
When the BCM receives input for a lock request
from a door lock switch, RKE or cylinder lock switch
(only with VTSS), it will turn the lock driver on for
a specified time of 375 msec. If the request is there
beyond 375 msec, the BCM considers the door lock
signal stuck. Once a door lock or unlock signal is
stuck for longer than 10 seconds, the BCM will set
a trouble code and the signal input is ignored until
the stuck condition disappears. The door lock
switches provide a variable amount of resistance
thereby dropping the voltage of the multiplexed
(MUX) circuit and the BCM will respond to that
command.
3.15.1 SLIDING DOOR MEMORY LOCK
When the BCM receives an input for a lock
request and a sliding door is open, the BCM will
turn on the lock driver as described above, and will
turn it on again when all sliding doors are closed.
NOTE: If the BCM receives an unlock input before
a sliding door is closed, this will cancel the memory
lock.
3.15.2 DOOR LOCK INHIBIT
When the key is in the ignition and in any
position and either front door is open, the door lock
switches LOCK functions are disabled. The UN-
LOCK functions are still functional. This protects
against locking the vehicle with the keys still in the
ignition. The RKE key fob will still lock the doors as
usual. This allows the driver to lock the vehicle with
the engine running for warm up.
3.15.3 AUTOMATIC DOOR LOCKS
This feature can be enabled or disabled by using
either the DRBIIItor the customer programming
method. When enabled all the doors will lock when
the vehicle reaches a speed of 18 MPH (29 KMH)
and all the doors are closed. If a door is opened and
the vehicle slows to below 18 MPH (29 KMH), thedoor locks will operate again once all doors are
closed and the speed is above 15 MPH (24 KMH).
3.15.4 REMOTE KEYLESS ENTRY (RKE)
The body control module interfaces with the RKE
module via a one-way serial bus interface. The RKE
module is not on the PCI bus. The RKE module
sends a 0-5 volt pulse width signal to the BCM
depending on which button on the transmitter was
pressed. The BCM controls the door lock/unlock
functions and the arming/disarming of the Vehicle
Theft Security System (if equipped) and the activa-
tion of illuminated entry. The BCM will also send
the appropriate messages to the Power Sliding
Doors and Power Liftgate modules. The Intelligent
Power Module (IPM) activates the park lamps,
headlamps, and horn for horn chirp when sent the
appropriate message from the BCM as received
from the RKE transmitter. When a one-button
press is made for unlock, both driver side doors will
unlock and the front and rear turn signal will flash.
When a second press is initiated (within 5 seconds
of the first) both passenger doors will unlock and all
four turn signals will flash.
The RKE module is capable of retaining up to 4
individual access codes (4 transmitters). If the
PRNDL is in any position except park, the BCM will
ground the interface thereby disabling the RKE.
The 2 button transmitter will have 2-CR2016
batteries in series. The 5 button transmitter will
have 1-CR2016 battery. The minimum battery life
should be approximately 4.7 years based on 20
transmissions a day at 84ÉF (25ÉC). Using the
DRBIIItand selecting RKE FOB Test can test the
transmitter.
The RKE module can be programmed via the
DRBIIItor the customer programming method.
The BCM will only allow programming mode to be
entered when the ignition is in the on position, the
PRNDL is in park position, and the VTSS (if
equipped) is in the disarmed mode.
3.16 POWER FOLDING MIRRORS
The power folding mirrors are powered to two
positions: folded and unfolded. The driver may
choose fold or unfold with a switch that is located on
the right side of the steering column. The folding
mirror switch grounds a sense wire that comes from
the Body Control Module when it is placed in the
fold position. The mirrors will move to the position
designated by the switch whether the ignition
switch is the On or Off position and both front doors
are closed. When the Power Folding Mirror switch
is left in the fold position during a vehicle exit the
mirrors will automatically unfold then refold after
both front doors are closed. This is to prevent mirror
contact with either front door when opened. When
24
GENERAL INFORMATION

manual sliding door. When the child lock out switch
is on, the B pillar switches are disabled.
There is only one part number for the power
sliding door module (PSDM). The driver sliding
door harness has an additional ground circuit which
will identify it as the driver side. This eliminates
the need for a left and a right side module.
3.18.2 DIAGNOSTIC FEATURES
The PSDM can be flashed on vehicle via PCI bus
with a DRBIIItdiagnostic tool. The DRBIIItcan
read all inputs, actuate all outputs, read module
information, and read diagnostic trouble codes. As a
reminder, some DTC's can be set during normal
PSD operation.
3.18.3 SYSTEM INHIBITORS
1. Battery voltage too high or too low (above 16V,
below 9.5V)
2. Vehicle in gear
3. Vehicle speed > 0 mph/km/h
4. Child locks enabled inhibit the B pillar switch
operation
5. O/H console lockout will inhibit the B pillar
switches
6. Doors locked will inhibit all interior switches
from opening (Overhead Console, B Pillar). A
locked sliding door can be power closed.
3.19 REAR WINDOW DEFOG/HEATED
MIRROR/FRONT WIPER DE-ICE
The defroster button located on the HVAC control
controls the rear window defogger, heated side view
mirrors and front wiper de-icer grid. In addition the
front wiper de-ice function is turned on when front
defog/defrost mode is selected.
When the defroster button is pushed, the HVAC
control sends a bus message over the PCI bus to the
Front Control Module (FCM) which controls the
Rear Window Defogger relay. The defroster LED
will illuminate when the defroster function is on.
The defroster will function for 10 minutes or can be
cycled off sooner by pressing the defroster button
again. The front wiper de-icer grid receives its 12
volts from the accessory relay through fuse 11 and
the HVAC control module supplies the grid ground.
3.20 VEHICLE THEFT SECURITY SYSTEM
3.20.1 BASE ALARM SYSTEM
The Vehicle Theft Security System (VTSS) is part
of the Body Control Module (BCM). The BCM
monitors the vehicle doors, liftgate, hood, and theignition for unauthorized operation. The alarm ac-
tivates by sounding the horn, flashing the head-
lamps and the VTSS indicator lamp. The VTSS does
not prevent engine operation, this is done with the
Sentry Key Immobilizer Module (SKIM). Passive
arming occurs in one of two ways. Upon normal
vehicle exit by removing the ignition key, opening
the driver door, locking the doors with the power
lock, and closing the driver door, or by removing the
ignition key, opening the driver door, closing the
driver door, and locking the doors with the Remote
Keyless Entry (RKE) transmitter. The VTSS indi-
cator lamp will flash for approximately 15 seconds
during the arming process. If there is no interrup-
tion during the arming process, upon completion
the VTSS indicator lamp will flash at a slower rate.
When the BCM receives an input to trigger the
alarm, the BCM will control the outputs of the
headlamps, horn, and VTSS lamp for approxi-
mately 18 minutes.
Arming (Active and Passive)
Active arming occurs when the RKE transmitter
is used to lock the vehicle doors, whether the doors
are open or closed. The arming process is complete
only after all doors are closed.
Passive arming occurs when the ignition key is
removed, the driver door is opened, and the doors
are locked with the power door lock switch, and the
door is closed.
Disarming (Active and Passive)
Active disarming occurs when the RKE transmit-
ter is used to unlock the vehicle doors. This disarm-
ing will also halt the alarm once it has been acti-
vated.
Passive disarming occurs upon normal vehicle
entry (unlocking driver door with the key). This
disarming will also halt the alarm once it has been
activated.
Tamper Alert
The VTSS tamper alert will sound the horn three
times upon disarming to indicate a tamper condi-
tion has occurred.
Manual Override
The system will not arm if the doors are locked
using the manual lock control or if the locks are
actuated by an inside occupant after the doors are
closed.
Diagnosis
For complaints about the Vehicle Theft Alarm
triggering on its own, use the DRBIIItand read the
Last VTSS Cause status.
26
GENERAL INFORMATION

Symptom:
HEADLAMP SWITCH MISMATCH
When Monitored and Set Condition:
HEADLAMP SWITCH MISMATCH
When Monitored: Ignition ON
Set Condition: Headlamp switch is in Auto mode and the vehicle is not EC Mirror
equipped.
POSSIBLE CAUSES
VERIFY AUTO HEADLAMP SWITCH
INTERMITTENT WIRING AND CONNECTORS
BODY CONTROL MODULE
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRBIIIt, record and erase DTC's.
Turn the headlamps to the Auto position.
With the DRBIIIt, read DTCs.
Does the DRBIIItdisplay HEADLAMP SWITCH MISMATCH?All
Ye s®Go To 2
No®Go To 4
2 Visually identify the Headlamp Switch type.
Does the Headlamp Switch Contain an Auto Headlamp position?All
Ye s®Replace the Auto Headlamp Switch with a non Auto Headlamp
Switch.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 3
3 If there are no possible causes remaining, view repair. All
Repair
Replace and program the Body Control Module in accordance with
the Service Information.
Perform BODY VERIFICATION TEST - VER 1.
4 The conditions necessary to set this DTC are not present at this time.
Using the schematics as a guide, inspect the wiring and connectors specific to this
circuit.
Wiggle the wiring while checking for shorts and open circuits.
Were there any problems found?All
Ye s®Repair as necessary.
Perform BODY VERIFICATION TEST - VER 1.
No®Test Complete.
449
EXTERIOR LIGHTING

Symptom:
HEADLAMP SWITCH OPEN
When Monitored and Set Condition:
HEADLAMP SWITCH OPEN
When Monitored: Ignition ON
Set Condition: A Sensor voltage is over 4.8 volts for more than .0625 seconds.
POSSIBLE CAUSES
INTERMITTENT WIRING AND CONNECTORS
HEADLAMP SWITCH MUX CIRCUIT OPEN
HEADLAMP SWITCH MUX RETURN CIRCUIT OPEN
HEADLAMP SWITCH OPEN
BODY CONTROL MODULE
TEST ACTION APPLICABILITY
1 Turn the ignition on.
With the DRBIIIt, record and erase DTC's.
Turn the headlamps to the ON position.
With the DRBIIIt, read DTCs.
Does the DRBIIItdisplay HEADLAMP SWITCH OPEN?All
Ye s®Go To 2
No®Go To 5
2 Turn the ignition off.
Disconnect the Headlamp Switch harness connector.
Connect a jumper wire between the Headlamp Switch MUX circuit and the
Headlamp Switch MUX Return circuit in the Headlamp Switch harness connector.
Turn the ignition on.
With the DRB, select Body, Body Controller and read the Headlamp Switch volts.
Does the DRB Headlamp Switch Sensor voltage read less than 0.5 Volts?All
Ye s®Replace the Headlamp Switch in accordance with the Service
Information.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 3
450
EXTERIOR LIGHTING

TEST ACTION APPLICABILITY
3 Turn the ignition off to the lock position.
Disconnect the Body Control Module harness connector.
Disconnect the Headlamp Switch harness connector.
Note: Check connectors - Clean/repair as necessary.
Measure the resistance of the Headlamp Switch MUX circuit from the Body Control
Module connector to the Headlamp Switch harness connector.
Is the resistance above 5.0 ohms?All
Ye s®Repair the Headlamp Switch MUX circuit for an open.
Perform BODY VERIFICATION TEST - VER 1.
No®Go To 4
4 Turn the ignition off to the lock position.
Disconnect the Body Control Module harness connector.
Disconnect the Headlamp Switch harness connector.
Note: Check connectors - Clean/repair as necessary.
Measure the resistance of the Headlamp Switch MUX Return circuit from the Body
Control Module connector to the Headlamp Switch harness connector.
Is the resistance above 5.0 ohms?All
Ye s®Repair the Headlamp Switch MUX Return circuit for an open.
Perform BODY VERIFICATION TEST - VER 1.
No®Replace the Body Control Module in accordance with the Service
Information.
Perform BODY VERIFICATION TEST - VER 1.
5 The conditions necessary to set this DTC are not present at this time.
Using the schematics as a guide, inspect the wiring and connectors specific to this
circuit.
Wiggle the wiring while checking for shorts and open circuits.
Were there any problems found?All
Ye s®Repair as necessary.
Perform BODY VERIFICATION TEST - VER 1.
No®Test Complete.
451
EXTERIOR LIGHTING
HEADLAMP SWITCH OPEN ÐContinued