SS077±03
SS±14
± SERVICE SPECIFICATIONSENGINE MECHANICAL (1MZ±FE)
177 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Timing belt plate x Oil pump88069 in.´lbf
No.1 idler pulley x Oil pump3435025
No.2 idler pulley x No.2 idler pulley bracket4344032
Camshaft timing pulley x Camshaft
for SST125
881,300
90094
65
Timing belt tensioner x Oil pump2728020
RH engine mounting bracket x Cylinder block2829021
No.2 timing belt cover x No.3 timing belt cover8.58574 in.´lbf
No.1 timing belt cover x Oil pump8.58574 in.´lbf
Crankshaft pulley x Crankshaft2152,200159
No.2 generator bracket x Engine RH mounting bracket2829021
Cylinder head x Cylinder block 12 pointed head bolt 1st
2nd
Recessed head bolt54
Turn 90°
18.5550
Turn 90°
18540
Turn 90°
13
Camshaft bearing cap x Cylinder head1616012
Cylinder head cover x Cylinder head88069 in.´lbf
Exhaust manifold x Cylinder head4950036
Exhaust manifold stay x Exhaust manifold
Except California A/T and all M/T
California A/T and all M/T
20
34200
35015
25
Exhaust manifold stay x Transmission housing
Except California A/T
California A/T
20
34200
35015
25
No.1 EGR pipe x RH exhaust manifold121209
No.1 EGR pipe x EGR cooler121209
PS pump bracket x RH cylinder head4344032
Oil dipstick guide x LH cylinder head88069 in.´lbf
Water inlet pipe x LH cylinder head19.520014
Cylinder head rear plate x LH cylinder head88069 in.´lbf
No.3 timing belt cover x Cylinder head8.58574 in.´lbf
Water outlet x Intake manifold1515011
Fuel inlet hose x Fuel filter2930021
Intake manifold x Cylinder head1515011
Air intake chamber x Intake manifold4344032
No.2 EGR pipe x Air intake chamber121209
No.2 EGR pipe x EGR cooler121209
No.1 engine hanger x Air intake chamber3940029
No.1 engine hanger x RH cylinder head3940029
Air intake chamber stay x Air intake chamber19.520014
Air intake chamber stay x RH cylinder head19.520014
Rear engine mounting insulator x Cylinder block6465047
Front engine mounting insulator x Cylinder block6465047
Engine moving control rod x RH engine mounting bracket6465047
Engine moving control rod x RH fender apron6465047
No.2 RH engine mounting stay x No.2 RH engine mounting bracket6465047
± SERVICE SPECIFICATIONSENGINE MECHANICAL (1MZ±FE)
SS±15
178 Author: Date:
No.2 RH engine mounting stay x No.2 Generator bracket6465047
RH engine mounting stay x Water outlet3232023
RH engine mounting stay x Engine moving control rod3232023
RH engine mounting stay x No.2 RH engine mounting bracket3232023
Front engine mounting insulator x Front frame
TMC made
TMMK made Silver color bolt
Green color bolt
80
44
66820
450
67059
32
48
Engine mounting absorber x Front frame4849035
Engine mounting absorber x Transaxle4849035
Rear engine mounting insulator x Front frame6667048
LH engine mounting insulator x Transaxle6465047
PS pump x PS pump bracket4344031
A/C compressor x Housing bracket2525018
A/C compressor x No.1 oil pan2525018
Generator adjusting bar x Drive belt adjusting bar bracket1818513
Main bearing cap x Cylinder block 12 pointed head bolt 1st
2nd
6 pointed head bolt22
Turn 90°
27225
Turn 90°
27516
Turn 90°
20
Connecting rod cap x Connecting rod 1st
2nd24.5
Turn 90°250
Turn 90°18
Turn 90°
Rear oil seal retainer x Cylinder block88069 in.´lbf
EGR cooler x Cylinder block99078 in.´lbf
Engine coolant drain union x Cylinder block3940029
Water seal plate x Cylinder block1818013
Oil filter union x Cylinder block3031022
Water inlet housing x Cylinder block88069 in.´lbf
Knock sensor x Cylinder block3940029
No.2 idler pulley bracket x Cylinder block2829021
A/C compressor housing bracket x Cylinder block2525018
Generator bracket x Cylinder block4344032
Drive plate x Crankshaft8385061
Flywheel x Crankshaft8385061
Front exhaust pipe support bracket x No.1 oil pan2121015
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x Center exhaust pipe5657041
Center exhaust pipe x Tailpipe5657041
Front exhaust pipe bracket x Sub frame3333024
Front exhaust pipe support bracket x Front exhaust pipe stay3333024
Heated oxygen sensor x Center exhaust pipe4445033
SS07D±02
SS±26
± SERVICE SPECIFICATIONSCOOLING (1MZ±FE)
189 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
RH engine drain plug x EGR cooler77061 in.´lbf
LH engine drain plug x Union on cylinder block131309
Water pump x Cylinder block88069 in.´lbf
Water inlet x Water inlet housing88069 in.´lbf
Water inlet pipe x LH cylinder head19.520014
Radiator support x Body12.81309
No.1 cooling fan shroud x Radiator5.05044 in.´lbf
No.2 cooling fan shroud x Radiator5.05044 in.´lbf
Radiator oil cooler x Radiator lower tank8.38574 in.´lbf
Radiator inlet pipe x Radiator lower tank14.715011
SS0AL±03
SS±28
± SERVICE SPECIFICATIONSLUBRICATION (5S±FE)
191 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Oil pan x Drain plug3737527
Oil pump body cover x Oil pump body8.89078 in.´lbf
Oil pump x Cylinder block8.89078 in.´lbf
Oil strainer x Engine balancer5.45548 in.´lbf
Oil strainer x Oil pump5.45548 in.´lbf
Oil pan x Cylinder block5.45548 in.´lbf
Oil pan x Oil pump5.45548 in.´lbf
Oil cooler x Cylinder block Union bolt
Nut78.5
9.0800
9258
80 in.´lbf
SS09P±01
SS±48
± SERVICE SPECIFICATIONSMANUAL TRANSAXLE (E153)
211 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Transaxle x Engine 17 mm head
14 mm head A
(See page MX±4) 14 mm head B64
46
37650
470
38047
34
27
Cruise control actuator x Body (w/ Cruise control)131309
Starter x Transaxle3940029
Clutch release cylinder x Transaxle121209
Clutch acummulator x Transaxle Bolt
Nut21
26210
27015
20
Clutch line bracket x Transaxle121209
Front wheel1031,05076
Exhaust pipe support stay3333024
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x Center exhaust pipe5657041
No.1 exhaust pipe support bracket x Front suspension member3333024
Stabilizer bar link x Stabilizer bar3940029
Stabilizer bar bracket x Front suspension member1919514
PS gear assembly x Front suspension member1811,850134
Front engine absorber x Transaxle4849035
RH exhaust manifold stay2020014
Front engine mounting insulator x Front suspension member Silver bolt
Green bolt44
66450
67033
48
LH engine mounting insulator x Front suspension member8082059
LH engine mounting bracket x Transaxle6465047
Rear engine mounting insulator x Front suspension member6667048
Steering return pipe x Front suspension member101007
Front suspension member with lower suspension arm Bolt A
Bolt B
(See page MX±4) Nut C181
32
361,850
330
370134
24
27
Flywheel housing under cover x Transaxle7.88069 in.´lbf
Shift cable grommet retainer x Body4.95043 in.´lbf
Shift lever assembly x Body121209
No.2 selecting bellcrank with selecting bellcrank support2020014
Shift and select lever shaft lock bolt4950036
Shift and select lever shaft assembly x Transmission case2020014
Transmission case cover x Transmission case2930022
Breather plug4950036
Output shaft lock nut1231,25090
Shift fork and shift head set bolt2424017
Rear bearing retainer x Transmission case4243031
Straight screw plug2525018
Straight screw plug (Reverse restrict pin)131309
Reverse idler gear shaft lock bolt2930022
Transmission case x Transaxle case2930022
Transmission oil pipe x Transaxle case1717513
Reverse shift arm bracket assembly x Transaxle case1717513
SS09N±01
SS±52
± SERVICE SPECIFICATIONSMANUAL TRANSAXLE (S51)
215 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Transaxle x Engine 17 mm head6465047Transaxle x Engine 17 mm head
14 mm head
64
46
650
470
47
34
Cruise control actuator x Body (w/ Cruise control)131309
Starter x Transaxle3737828
Clutch release cylinder x Transaxle121209
Clutch line bracket x Transaxle Bolt A121209Clutch line bracket x Transaxle Bolt A
(See page MX±4) Bolt B
12
6.9
120
70
9
61 in.´lbf
Manifold stay Front side4242531
Manifold stay Rear side3940029
Front wheel1031,05076
Exhaust pipe bracket Bolt1919514Exhaust ie bracket Bolt
Nut
19
33
195
330
14
24
Front exhaust pipe x Exhaust manifold6263046
Front exhaust pipe x Center exhaust pipe5657041
No.1 exhaust pipe support bracket x Front suspension member3333024
Stabilizer bar link x Stabilizer bar3940029
Stabilizer bar bracket x Front suspension member1919514
PS gear assembly x Front suspension member1811,850134
Front engine mounting insulator x Front suspension member Silver bolt4445033Front engine mounting insulator x Front sus ension member Silver bolt
Green bolt
44
66
450
670
33
48
LH engine mounting insulator x Front suspension member8082059
LH engine mounting bracket x Transaxle6465047
Rear engine mounting insulator x Front suspension member6667048
Steering return pipe x Front suspension member101007
Front suspension member with lower suspension arm Bolt A1811,850134Front sus ension member with lower sus ension arm Bolt A
Bolt B
181
32
1,850
330
134
24Bolt B
(See page MX±4) Nut C
32
36
330
370
24
27
LH stiffener plate3738027
RH stiffener plate3940029
Rear end plate9.39582 in.´lbf
Shift cable grommet retainer x Body4.95043 in.´lbf
Shift lever assembly x Body121209
Transmission case x Transaxle case2930022
Transmission case x Case cover2930022
Transmission case protector1818513
Rear bearing retainer4243031
Output shaft front bearing lock plate1818513
Transaxle case receiver set bolt7.47565 in.´lbf
5th driven gear lock nut1231,25090
Reverse idler shaft lock bolt2930022
Control shaft cover3737527
Control shift lever x Lever shaft6.46556 in.´lbf
Ring gear x Differential case8385061
Selecting bellcrank x Transmission case3738027
± SERVICE SPECIFICATIONSMANUAL TRANSAXLE (S51)
SS±53
216 Author: Date:
Engine mount bracket x Transaxle5253038
Reverse shift arm bracket1818513
No.3 shift fork x Shift fork shaft1818513
Lock ball assembly2930022
Filler and Drain plugs4950036
Back±up light switch4445033
Differential side bearing retainer1818513
Release bearing retainer7.47565 in.´lbf
Straight screw plug131309
Vehicle speed sensor driven gear5.45548 in.´lbf
Clutch release fork support3940029
SS0AS±01
SS±54
± SERVICE SPECIFICATIONSAUTOMATIC TRANSAXLE (A140E)
217 Author: Date:
AUTOMATIC TRANSAXLE (A140E)
SERVICE DATA
Line pressure (Wheel locked)
Engine idling
D position
R position
at stall (Throttle valve fully opened)
D position
R position
363 ± 422 kPa (3.7 ± 4.3 kgf/cm2, 53 ± 61 psi)
618 ± 794 kPa (6.3 ± 8.1 kgf/cm2, 90 ± 115 psi)
735 ± 862 kPa (7.5 ± 8.8 kgf/cm
2, 107 ± 125 psi)
1,373 ± 1,608 kPa (14.0 ± 16.4 kgf/cm2, 199 ± 233 psi)
Engine stall revolution D and R positions2,450 ± 150 rpm
Time lag N " D position
N " R positionLess than 1.2 seconds
Less than 1.5 seconds
Engine idle speed A/C OFF and N range750 ± 50 rpm
Throttle cable adjustment
(Throttle valve fully opened)Between boot end face and inner cable stopper
0 ± 1 mm (0 ± 0.04 in.)
Drive plate runoutMax.
Torque converter runout Max.
Torque converter installation distance0.20 mm (0.0079 in.)
0.30 mm (0.0118 in.)
More than 13.0 mm (0.512 in.)
Differential oil seal drive in depth LH side
RH side2.7 ± 0.5 mm (0.106 ± 0.020 in.)
0 ± 0.5 mm (0 ± 0.020 in.)
Shift point
D position
(Throttle valve fully opened) 1 " 2
2 " 3
3 " O/D
O/D " 3
3 " 2
2 " 1
(Throttle valve fully closed) O/D " 3
3 " O/D
2 position
(Throttle valve fully opened) 1 " 2
3 " 2
2 " 1
L position
(Throttle valve fully opened) 2 "1
*1: The maximum vehicle speed for manual shift down when shifting down
from D to 2.
*2: The maximum vehicle speed for manual shift down when shifting down
from 2 to L.
58 ± 63 km/h (36 ± 39 mph)
109 ± 117 km/h (68 ± 73 mph)
145 ± 151 km/h (90 ± 94 mph)
138 ± 146 km/h (86 ± 91 mph)
100 ± 108 km/h (62 ± 67 mph)
51 ± 56 km/h (32 ± 35 mph)
38 ± 43 km/h (24 ± 27 mph)
18 ± 22 km/h (11 ± 14 mph)
58 ± 63 km/h (36 ± 39 mph)
106 ± 114 km/h (66 ± 71 mph)
51 ± 56 km/h (32 ± 35 mph)
47 ± 51 km/h (29 ± 32 mph)
Lock±up point (Throttle valve fully opened)
D position
3rd Gear (O/D main switch OFF)
Lock±up ON
Lock±up OFF
O/D gear
Lock±up ON
Lock±up OFF
67 ± 72 km/h (42 ± 45 mph)
64 ± 69 km/h (40 ± 43 mph)
67 ± 72 km/h (42 ± 45 mph)
64 ± 69 km/h (40 ± 43 mph)