Page 3805 of 4770

MX04Z±01
Q09981
Hood
14 (150, 10)
w/ Cruise Control :
Cruise Control Actuator
12 (120, 9)
Clutch Line Bracket
21 (210, 15)
12 (120, 9)
Clutch Release Cylinder
26 (270, 20)
RH Drive Shaft
32 (330, 24)
7.8 (80, 69 in.´lbf)
Flywheel Housing Under CoverRH Fender
Apron SealClutch Accumulator
Vehicle Speed Sensor
Connector
46 (470, 34)
Engine LH Mounting
Insulator with Bracket
Rear RH Suspension Member Brace
37 (380, 27)
Transaxle
64 (650, 47)
36 (370, 27)
10 (100, 7)
Steering Return Pipe
19 (195, 14)
32 (330, 24)
181 (1,850, 134)
Silver Bolt : 44 (450, 33)
Green Bolt : 66 (670, 48)
Suspension Member with
Lower Suspension Arm
Front RH Suspension
Member Brace
181 (1,850, 134)
Control
Cable
Clip13 (130, 9)
Clip
Washer
Starter
21 (210, 15)
39 (400, 29)
Air Cleaner
Case Assembly
with Air Hose
64 (650, 47)Ground Cable
x5Back±Up Light Switch Connector
Engine Wire
20 (200, 14)Hold±Down
Clamp
Battery
LH Drive Shaft
LH Fender Apron Seal RH Exhaust Manifold Stay
64 (650, 47)
181 (1,850, 134)PS Gear Assembly
No.1 Fuel Tube Protector
49 (500, 36)
294 (3,000, 217)
Lock Cap
Rear LH Suspension Member Brace
Stabilizer Bar Link
Hole
Plug
127 (1,300, 94)
39 (400, 29)
80 (820, 59)48 (490, 35)
Silver Bolt : 44 (450, 33)
Green Bolt : 66 (670, 48)
Front LH Suspension
Member Brace RH Fender
Liner
Engine Rear Side
Shutter Plate
56 (570, 41)
62 (630, 46)
62 (630, 46)
Front Exhaust Pipe
No.1 Exhaust Pipe
Support Bracket
33 (330, 24)
Exhaust Pipe Support Stay
33 (330, 24)LH Fender
Liner
66 (670, 48)
Snap Ring
Snap Ring
Cotter Pin
Cotter Pin
Gasket
Gasket
Gasket
Non±reusable part: Specified torque
N´m (kgf´cm, ft´lbf)
36 (370, 27)
± MANUAL TRANSAXLE (E153)MANUAL TRANSAXLE UNIT
MX±3
1804 Author: Date:
MANUAL TRANSAXLE UNIT
COMPONENTS
Page 3868 of 4770
PP1WB±02
± PREPARATIONSFI (5S±FE)
PP±17
69 Author: Date:
SFI (5S±FE)
SST (Special Service Tools)
09268±41047Injection Measuring Tool Set
(09268±41100)ClampExcept California
(09268±41110)Adaptor
(90405±09015)No.1 Union
09268±45014EFI Fuel Pressure Gauge
(09268±41190)Adaptor
(90405±06167)I Union
09631±22020Power Steering Hose Nut
14 x 17 mm Wrench SetFuel line flare nut
09816±30010Oil Pressure Switch SocketKnock sensor 1
09842±30070Wiring ºFº EFI Inspection
09843±18020Diagnosis Check Wire
Page 3871 of 4770
PP1WW±01
PP±20
± PREPARATIONSFI (1MZ±FE)
72 Author: Date:
SFI (1MZ±FE)
SST (Special Service Tools)
09268±41047Injection Measuring Tool Set
(09268±41100)ClampExcept California
(09268±41300)ClampFor California
09268±41250T Joint
09268±45012EFI Fuel Pressure Gauge
09631±22020Power Steering Hose Nut
14 x 17 mm Wrench SetFuel line flare nut
09817±16011Back±up Light Switch ToolKnock sensor
09842±30070Wiring ºFº EFI Inspection
09843±18020Diagnosis Check Wire
Page 3982 of 4770
SS0AH±03
SS±20
± SERVICE SPECIFICATIONSSFI (5S±FE)
183 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Fuel line
Union bolt type
Flare nut type for use with SST
29
28
300
285
21
21
Fuel pump assembly x Fuel tank44035 in.´lbf
Fuel filter x Fuel pump bracket22017 in.´lbf
Fuel pressure regulator x Fuel pump bracket22017 in.´lbf
Delivery pipe x Cylinder head131309
Fuel tank band x Body3940029
Throttle body x Intake manifold1919514
Knock sensor 1 x Cylinder block4445032
A/F sensor x Exhaust manifold4445032
Oxygen sensor (bank 1 sensor 1) x Exhaust manifold4445032
Oxygen sensor (bank 1 sensor 2) x Front exhaust pipe4445032
Page 3984 of 4770
SS10A±01
SS±22
± SERVICE SPECIFICATIONSSFI (1MZ±FE)
185 Author: Date:
TORQUE SPECIFICATION
Part tightenedN´mkgf´cmft´lbf
Fuel line (Union bolt type)2930021
Fuel line (Flare nut type) using SST2828521
Fuel pump assembly x Fuel tank44035 in.´lbf
Fuel filter x Fuel pump bracket22017 in.´lbf
Fuel pressure regulator x Fuel pump bracket22017 in.´lbf
Delivery pipe x Intake manifold101007
No.1 fuel pipe x Intake manifold19.520014
Fuel tank band x Body3940029
Throttle body x Air intake chamber19.520014
Intake air control valve x Air intake chamber14.514510
ECT sensor x Water outlet2020014
Knock sensor x Cylinder block3940029
A/F sensor x Exhaust manifold4445032
Heated oxygen sensor (Bank 1, 2 sensor 1) x Exhaust manifold4445032
Heated oxygen sensor (Bank 1 sensor 2) x Exhaust pipe4445032
Page 4035 of 4770

SF0D6±04
± SFI (5S±FE)SFI SYSTEM
SF±1
1434 Author: Date:
SFI SYSTEM
PRECAUTION
1. BEFORE WORKING ON FUEL SYSTEM, DISCON-
NECT NEGATIVE (±) TERMINAL CABLE FROM BAT-
TERY
HINT:
Any diagnostic trouble code retained by the computer will be
erased when the negative (±) terminal cable is removed from
the battery.
Therefore, if necessary, read the diagnosis before removing the
negative (±) terminal cable from the battery.
2. DO NOT SMOKE OR WORK NEAR AN OPEN FLAME
WHEN WORKING ON THE FUEL SYSTEM
3. KEEP GASOLINE AWAY FROM RUBBER OR LEATH-
ER PARTS
4. MAINTENANCE PRECAUTIONS
(a) In event of engine misfire, these precautions should be
taken.
(1) Check proper connection to battery terminals, etc.
(2) After repair work, check that the ignition coil termi-
nals and all other ignition system lines are recon-
nected securely.
(3) When cleaning the engine compartment, be espe-
cially careful to protect the electrical system from
water.
(b) Precautions when handling the oxygen sensor.
(1) Do not allow oxygen sensor to drop or hit against an
object.
(2) Do not allow the sensor to come into contact with
water.
5. IF VEHICLE IS EQUIPPED WITH MOBILE RADIO SYS-
TEM (HAM, CB, ETC.)
If the vehicle is equipped with a mobile communication system,
refer to the precaution in the IN section.
6. AIR INDUCTION SYSTEM
(a) Separation of the engine oil dipstick, oil filler cap, PCV
hose, etc. may cause the engine to run out of tune.
(b) Disconnection, looseness or cracks in the parts of the air
induction system between the throttle body and cylinder
head will allow air suction and cause the engine to run out
of tune.
7. ELECTRONIC CONTROL SYSTEM
(a) Before removing SFI wiring connectors, terminals, etc.,
first disconnect the power by either turning the ignition
switch OFF or disconnecting the negative (±) terminal
cable from the battery.
HINT:
Always check the diagnostic trouble code before disconnecting
the negative (±) terminal cable from the battery.
Page 4036 of 4770

FI2553
SST
S04600
Fuel
Pump
Connector
S05326
Plug SF±2
± SFI (5S±FE)SFI SYSTEM
1435 Author: Date:
(b) When installing the battery, be especially careful not to in-
correctly connect the positive (+) and negative (±) cables.
(c) Do not permit parts to receive a severe impact during re-
moval or installation. Handle all SFI parts carefully, espe-
cially the ECM.
(d) Be careful during troubleshooting as there are numerous
transistor circuit, and even slight terminal contact can
cause further troubles.
(e) Do not open the ECM cover.
(f) When inspecting during rainy weather, take care to pre-
vent entry of water. Also, when washing the engine
compartment, prevent water from getting on the SFI parts
and wiring connectors.
(g) Parts should be replaced as an assembly.
(h) Care should be taken when pulling out and inserting wir-
ing connectors.
(1) Release the lock and pull out the connector, pulling
on the connectors.
(2) Fully insert the connector and check that it is locked.
(i) Use SST for inspection or test of the injector or its wiring
connector.
SST 09842±30070
8. FUEL SYSTEM
(a) When disconnecting the high fuel pressure line, a large
amount of gasoline will spill out, so observe these proce-
dures:
(1) Disconnect the fuel pump connector.
(2) Start the engine. After the engine has stopped on
its own, turn the ignition switch OFF.
(3) Put a container under the connection.
(4) Slowly loosen the connection.
(5) Disconnect the connection.
(6) Plug the connection with a rubber plug.
(7) Reconnect the fuel pump connector.
Page 4037 of 4770

S05523
New Gasket
FI1654
SST
30 cm Fulcrum Length
FI0420
Injector
GrommetO±Ring
Delivery PipeCORRECT
WRONG
± SFI (5S±FE)SFI SYSTEM
SF±3
1436 Author: Date:
(b) When connecting the union bolt on the high pressure pipe
union, observe these procedures:
(1) Always use 2 new gaskets.
(2) Tighten the union bolt by hand.
(3) Tighten the union bolt to the specified torque.
Torque: 29 N´m (300 kgf´cm, 21 ft´lbf)
(c) When connecting the flare nut on the high pressure pipe
union, observe these procedures:
(1) Apply a light coat of engine oil to the flare nut, and
tighten the flare nut by hand.
(2) Using SST, tighten the flare nut to specified torque.
SST 09631±22020
NOTICE:
Do not rotate the fuel pipe, when tightening the flare nut.
Torque: 28 N´m (285 kgf´cm, 21 ft´lbf) for using SST
HINT:
Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).
(d) Observe these precautions when removing and installing
the injectors.
(1) Never reuse the O±ring.
(2) When placing a new O±ring on the injector, take
care not to damage it in any way.
(3) Coat a new O±ring with spindle oil or gasoline be-
fore installing±never use engine, gear or brake oil.