9-32 BODY SERVICE
Hole to hole distance
[B] : 5 door model f. Side sill scuff installation rear hole l. Rear door rear notch
a. Front door upper hinge installation hole g. Front shoulder adjuster installation upper
holem. Rear door switch installation hole
b. Front door lower hinge installation hole h. Rear door upper hinge installation hole n. Side soil scuff installation rear hole
c. Front pillar inner trim installation lower hole i. Front door switch installation hole o. Parking brake cable bracket installation rear
hole
d. Front pillar inner trim installation upper hole j. Rear door lower hinge installation hole p. Steering support member installation hole
e. Assistant grip installation front hole k. Assistant grip installation hole
a-g : 1166 mm (45.90 in.) d-i : 820 mm (32.28 in.) i-o : 742 mm (29.21 in.)
a-h : 942 mm (37.09 in.) d-o : 1252 mm (49.29 in.) j-m : 895 mm (35.24 in.)
a-i : 901 mm (35.47 in.) e- f : 1077 mm (42.40 in.) k-n : 1089 mm (42.87 in.)
b-i : 891 mm (35.08 in.) e-o : 1244 mm (48.98 in.) k-o : 1321 mm (52.01 in.)
b-j : 902 mm (35.51 in.) f-g: 1048 mm (41.26 in.) l-n : 948 mm (37.32 in.)
b-o : 1222 mm (48.11 in.) f-o 785 mm (30.91 in.) l-o : 1323 mm (52.09 in.)
c-f : 884 mm (34.80 in.) g-l : 621 mm (24.45 in.) m-o : 1111 mm (43.74 in.)
c-o: 1282 mm (50.47 in.) g-o : 1147 mm (45.16 in.) n-o : 813 mm (32.00 in.)
d-f : 993 mm (39.09 in.) h-l : 846 mm (33.31 in.) o-p : 1229 mm (48.39 in.)
d-g : 580 mm (22.83 in.) h-m : 813 mm (32.01 in.)
a
c
gd
ek
l
m
n
i
h
bf
j
a
c
dl
k
g
e
n
m
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f
b o
o [B]
9-38 BODY SERVICE
INSTRUMENTATION AND DRIVER INFORMATION
INSTRUMENT PANEL
REMOVAL
1) Disconnect negative cable at battery.
2) Disable air bag system, if equipped. Refer to “DISABLE AIR
BAG SYSTEM” in Section 10B.
3) Remove steering column hole cover (1).
4) Remove glove box (1) and food latch release lever (2).
5) Disconnect instrument panel harness connectors, antenna
and heater control cables which need to be disconnected for
removal for instrument panel.
6) Remove instrument panel ground wire.
7) Remove steering column assembly referring to “STEERING
COLUMN ASSEMBLY” in Section 3C.
8) Remove front pillar trims (1) and dash side trims (2).
9) Remove speaker covers (3).WARNING:
See WARNING at the beginning of this section.
“A”
“A”“A”
“A”
“A”
1
2“A” 1
3
“A”
BODY SERVICE 9-39
10) Remove instrument panel mounting bolts (2).
11) Remove instrument panel (1) with steering support member
and instrument panel harness.
INSTALLATION
Reverse removal procedure to install instrument panel noting the
following instructions.
When installing each part, be careful not to catch any cable
or wiring harness.
Tighten instrument panel mounting bolts (1) to specified
torque
Tightening torque
Instrument panel mounting bolts (a) :
23 N·m (2.3 kg-m, 17.0 lb-ft)
When installing steering column assembly, refer to “STEER-
ING COLUMN ASSEMBLY” in Section 3C.
Adjust control cables. Refer to “HEATER CONTROL
ASSEMBLY” in Section 1A.
Enable air bag system if equipped. Refer to “ENABLING AIR
BAG SYSTEM” in Section 10B.
2
2
22 2
1
1, (a)1, (a)
9-44 BODY SERVICE
REAR DOOR LOCK ASSEMBLY (IF EQUIPPED)
REMOVAL
1) Remove door trim and door sealing cover, refer to steps 1) to
7) of “REMOVAL” under “REAR DOOR GLASS (IF
EQUIPPED)” in this section.
2) Disconnect door opening control rod (1) and door latch con-
trol rod (2).
3) Loosen door latch mounting screw (3), door latch actuator
screw (5) (if equipped power door lock) and remove door
lock assembly (4).
INSTALLATION
Reverse removal procedure to install rear door lock assembly
referring to “FRONT DOOR LOCK ASSEMBLY” in this section.
1. Outside handle 4. Latch striker 7. Shim
2. Inside handle bezel 5. Door latch screw 8. Door latch actuator screw
3. Rear door latch assembly
: Apply lithium grease 99000-25010 to sliding part6. Door latch striker screw 9. Door lock control rod
4
7
6 5
5 3
3
8 1
9
2
2
1
3
4 5
BODY SERVICE 9-47
IGNITION SWITCH LOCK CYLINDER
REMOVAL AND INSTALLATION
Refer to “STEERING LOCK ASSEMBLY (IGNITION SWITCH)” in
Section 3C.
ELECTRICAL DIAGNOSIS
For ignition switch electrical troubleshooting, refer to “IGNITION
SWITCH” in Section 8.
EXTERIOR AND INTERIOR TRIM
FLOOR CARPET
REMOVAL
1) Remove front seats and rear seat cushion.
2) Remove seat belt lower anchor bolt.
3) Remove dash side trims, front side sill scuffs, center pillar inner lower trims, quarter inner trims and rear side
sill scuffs.
4) Remove parking brake lever cover and console box.
5) Remove floor carpet.
INSTALLATION
Reverse removal sequence to install front floor carpet, noting the following instruction.
For tightening torque of seat belt anchor bolt, refer to “FRONT SEAT BELT” in Section 10.
1. Floor carpet
2. Dash panel silencer
3. Silencer seat
9-50 BODY SERVICE
PAINT AND COATINGS
ANTI-CORROSION TREATMENT
As rust proof treatment, steel sheets are given corrosion resistance on the interior and/or exterior.
These corrosion resistance steel sheet materials are called one of two-side galvanized steel sheets.
It is for the sake of rust protection that these materials are selected and given a variety of treatments as
described blow.
Steel sheets are treated with cathodic electroprimer which is excellent in corrosion resistance.
Rust proof wax coatings are applied to door and side sill insides where moisture is liable to stay.
Vinyl coating is applied to body underside and wheel housing inside.
Sealer is applied to door hem, engine compartment steel sheet-to-steel sheet joint, and the like portions to
prevent water penetration and resulting in rust occurrence.
In panel replacement or collision damage repair, leaving the relevant area untreated as it is in any operation
which does disturb the above-mentioned rust proof treatment will cause corrosion to that area. Therefore, it is
the essential function of any repair operation to correctly recoat the related surfaces of the relevant area.
All the metal panels are coated with metal conditioners and primer coating during vehicle production. Following
the repair and/or replacement parts installation, every accessible bare metal surface should be cleaned and
coated with rust proof primer. Perform this operation prior to the application of sealer and rust proof wax coating.
Sealer is applied to the specific joints of a vehicle during production. The sealer is intended to prevent dust from
entering the vehicle and serves also as an anticorrosion barrier. The sealer is applied to the door and hood hem
areas and between panels. Correct and reseal the originally sealed joints if damaged. Reseal the attaching
joints of a new replacement panel and reseal the hem area of a replacement door or hood.
Use a quality sealer to seal the flanged joints, overlap joints and seams. The sealer must have flexible character-
istics and paint ability after it’s applied to repair areas.
For the sealer to fill open joints, use caulking material. Select a sealer in conformance with the place and pur-
pose of a specific use. Observe the manufacturer’s label-stand instructions when using the sealer.
In many cases, repaired places require color painting. When this is required, follow the ordinary techniques
specified for the finish preparation, color painting and undercoating build-up.
Rust proof wax, a penetrative compound, is applied to the metal-to-metal surfaces (door and side sill insides)
where it is difficult to use ordinary undercoating material for coating. Therefore, when selecting the rust proof
wax, it may be the penetrative type.
During the undercoating (vinyl coating) application, care should be taken that sealer is not applied to the engine-
related parts and shock absorber mounting or rotating parts. Following the under coating, make sure that body
drain holes are kept open.
The sequence of the application steps of the anti-corrosion materials are as follows:
1) Clean and prepare the metal surface.
2) Apply primer.
3) Apply sealer (all joints sealed originally).
4) Apply color in areas where color is required such as hem flanges, exposed joints and under body compo-
nents.
5) Apply anticorrosion compound (penetrative wax).
6) Apply undercoating (rust proof material).WARNING:
Standard shop practices, particularly eye protection, should be followed during the performance of the
below-itemized operations to avoid personal injury.
RESTRAINT SYSTEM 10-1
6F1
6F2
6G
6H
6K
7A
7A1
7B1
7C1
7D
7E
7F
8A
8B
8C
8D
8E
9
10
10A
10B
SECTION 10
RESTRAINT SYSTEM
CONTENTS
GENERAL DESCRIPTION .............................. 10-2
SYSTEM SPECIFICATION .......................... 10-3
SEAT BELT PRETENSIONER
(IF EQUIPPED) ............................................ 10-3
DIAGNOSIS ..................................................... 10-3
INSPECTION AND REPAIR REQUIRED
AFTER ACCIDENT ...................................... 10-3
ON-VEHICLE SERVICE .................................. 10-4SERVICE PRECAUTIONS .......................... 10-4
SERVICE AND DIAGNOSIS .................... 10-4
DISABLING AIR BAG SYSTEM............... 10-4
ENABLING AIR BAG SYSTEM................ 10-4
HANDLING AND STORAGE ................... 10-4
DISPOSAL ............................................... 10-4
FRONT SEAT BELT .................................... 10-5
REAR SEAT BELT....................................... 10-8
WARNING:
For vehicles equipped with Supplemental Restraint (Air Bag) System with seat belt pretensioner:
Service on or around the air bag system components or wiring must be performed only by an
authorized SUZUKI dealer. Please observe all WARNINGS and “Service Precautions” under “On-
Vehicle Service” in air bag system section before performing service on or around the air bag sys-
tem components or wiring. Failure to follow WARNINGS could result in unintentional activation of
the system or could render the system inoperative. Either of these two conditions may result in
severe injury.
The procedures in this section must be followed in the order listed to disable the air bag system
temporarily and prevent false diagnostic trouble codes from setting. Failure to follow procedures
could result in possible activation of the air bag system, personal injury or otherwise unneeded air
bag system repairs.
CAUTION:
When fasteners are removed, always reinstall them at the same location from which they were
removed. If a fastener needs to be replaced, use the correct part number fastener for that application.
If the correct part number fastener is not available, a fastener of equal size and strength (or stronger)
may be used. Fasteners that are not reused, and those requiring thread-locking compound, will be
called out. The correct torque value must be used when installing fasteners that require it. If the above
procedures are not followed, parts or system damage could result.
RESTRAINT SYSTEM 10-3
Driver and Front Passenger Air Bags and Seat Belt Pretensioners
With the air bag system which includes air bags for both the driver’s and passenger’s sides as well as the seat
belt pretensioners, the pretensioner takes up the sag of the seat belt, the driver air bag (inflator) module is
deployed from the center of the steering column and the passenger air bag (inflator) module from the top of the
instrument panel in front of the front passenger seat in occurrence of a front collision with an impact larger than
a certain set value to supplement protection offered by the driver and front passenger seat belts.
SYSTEM SPECIFICATION
SEAT BELT PRETENSIONER (IF EQUIPPED)
Some seat belts of the driver and front passenger seats are provided with a pretensioner as an optional function
unit. The pretensioner is incorporated in retractor assembly and controlled by SDM as one of air bag system
components. It will be activated at the same time as the air bag when an impact at the front of vehicle exceeds
the specified value.
When servicing seat belt (retractor assembly) with pretensioner, be sure to observe all WARNINGS and CAU-
TIONS in this section and “SERVICE PRECAUTIONS” of “ON-VEHICLE SERVICE” in Section 10B
DIAGNOSIS
For diagnosis of air bag system (including in seat belt pretensioner), refer to Section 10B.
INSPECTION AND REPAIR REQUIRED AFTER ACCIDENT
After an accident, whether the seat belt pretensioner has been activated or not, be sure to perform checks and
repairs described on “REPAIRS AND INSPECTIONS REQUIRED AFTER ACCIDENT” under “DIAGNOSIS” in
Section 10B.Type 1 Type 2 Type 3
Front
seatSeat belt with ELRDriver air bag
Seat belt with ELR and
pretensionerDriver and front passenger air bags
Seat belt wit ELR and pretensioner
Rear
seatSeat belt with A-ELR
(right and left)
Seat belt (center)Seat belt with A-ELR
(right and left)
Seat belt (center)Seat belt with A-ELR (right and left)
Seat belt (center)
CAUTION:
Do not reuse the seat belt pretensioner (retractor assembly) that has operated but replace it with a
new one as an assembly. For checking procedure of its operation, refer to “SERVICE PRECAUTIONS”
of “ON-VEHICLE SERVICE” in Section 10B.