2000 SUZUKI SWIFT ring

BODY SERVICE 9-11
Install door window regulator handle (1) so that it has a 45°
±12.5° angle when glass is fully closed.
REAR DOOR WINDOW REGULATOR
REMOVAL
1) Remove door glass (3) referring to “REAR DOOR GLASS” in
this section.
2) Loosen regulator mounting screws (1) and take out regulator
through hole (2) as shown.
INSPECTION
Check the following point :
Check regulator sliding and rotating parts for greasing (1).
Check rollers (2) for wear and damage.
INSTALLATION
Reverse removal procedure to install window regulator noting the
following instruction.
When glass run (1) is installed, fit glass run convex part (2)
to door panel cut part (3) and door sash (4).
A : Front
3
3
2
1

9-12 BODY SERVICE
WINDOW SHIELD
The front windshield is installed by using a special type of adhesive (that is, one component urethane adhesive
used with primer). For the Windshield replacement, it is important to use an adhesive which provides sufficient
adhesion strength and follow the proper procedure.
Use an adhesive of above mentioned type which has the following property.
Glass adhesive shearing strength
: 40 kg / cm
2 (569 lb / in2) or more
Adhesive materials and tools required for removal and installation.
One component urethane adhesive and primers used in combination (For one sheet of windshield).
–Adhesive (470 g (15.7 oz.))
–Primer for glass (30 g (1.0 oz.))
–Primer for body (30 g (1.0 oz.))
–Primer for molding (30 g (1.0 oz.))
Eyeleteer
Piano string
Windshield knife
Brush for primer application (2 pcs)
Knife
Rubber sucker grip
Sealant gun (for filling adhesive)
Putty spatula (for correcting adhered parts)
1. Windshield glass 3. Stopper 5. Side spacer
2. Windshield molding 4. Center spacer Do not reuse.
CAUTION:
Described in this section is the glass replacement by using 3 types of primers and 1 type of adhe-
sive made by YOKOHAMA (one component urethane adhesive to be used with primer in combina-
tion). When using primer and adhesive made by other manufacturers, be sure to refer to handling
instructions supplied with them. Negligence in following such procedure or misuse of the adhesive
in any way hinders its inherent adhesive property. Therefore, before the work, make sure to read
carefully the instruction and description given by the maker of the adhesive to be used and be sure
to follow the procedure and observe each precaution throughout the work.
Should coated surface be scratched or otherwise damaged, be sure to repair damaged part, or cor-
rosion may start from there.

BODY SERVICE 9-13
REMOVAL
1) Clean both inside and outside of glass and around it.
2) Remove wiper arms and garnish.
3) Using tape, cover body surface around glass to prevent any
damage.
4) Remove rear view mirror, sunvisor, and front pillar trims (right
& left).
5) If necessary, remove instrument panel. Refer to “INSTRU-
MENT PANEL” in this section.
6) If necessary, remove head lining. Refer to “HEAD LINING” in
this section.
7) Remove (or cut) windshield molding.
8) Drill hole with eyeleteer (1) through adhesive and let piano
string through it.
9) Cut adhesive all around windshield (1) with piano string (2).
When using tool, windshield knife (3), to cut adhesive, be
careful not to cause damage to windshield. Use wire to cut
adhesive along lower part of windshield.
10) Using knife (1), smoothen adhesive (2) remaining on body
side (3) so that it is 1 to 2 mm thick all around.
NOTE:
Use piano string (2) as close to glass as possible so as to
prevent damage to body and instrument panel.
NOTE:
Before using knife (1), clean it with alcohol or the like to
remove oil from it.

9-16 BODY SERVICE
9) Apply primer for molding along molding surface all around.
10) Apply adhesive (1) referring to figure.
Adhesive amount specifications and position for wind-
shield
Width “a” : Approx. 7 mm (0.27 in.)
Height “b” : Approx. 15 mm (0.59 in.)
Position “c” : Approx. 10 mm (0.39 in.) for front, rear and
upper sections
Position “d” : Approx. 17 mm (0.67 in.) for bottom section.
11) Holding rubber sucker grips (1), place glass onto body by
aligning mating marks marked in step 3) and press it.
12) Check for water leakage by pouring water over windshield
through hose. If leakage is found, dry windshield and fill
leaky point with adhesive. If water still leaks even after that,
remove glass and start installation procedure all over again. NOTE:
Press glass (2) against fittings surface of body panel
quickly after adhesive (1) is applied.
Use of rubber sucker grip is helpful to hold and carry
glass after adhesive (1) is applied.
Perform steps 8) to 9) within 10 min. to ensure suffi-
cient adhesion.
Be sure to refer to adhesive maker’s instruction for
proper handling and drying time.
Start from bottom side of glass (2).
Be careful not to damage primer.
3. Molding
3
2
1
1“b”
“b”“b” “a”
“c”
“d”“c”
2
2
2
3
3
1
“a”“a”
NOTE:
Do not use high pressure water.
Do not blow compressed air directly at adhesive
applied part when drying.
Do not use infrared lamp or like for drying.

BODY SERVICE 9-21
When door open stopper (1) is installed, be careful to install
direction as shown.
Adjust door latch striker position referring to “FRONT DOOR
LOCK ASSEMBLY” in this section.
Adjust front door cushion so that door becomes flush with
side body.
After installation, open and close the door to check loose-
ness.
Replace door open stopper pin when there is looseness.
When weather-strip is hardened, water leak may develop.
In such case, replace it with new one.
1

9-24 BODY SERVICE
INSTALLATION
Reverse removal procedure to install back door noting the follow-
ing instructions.
Secure wiring harness.
Adjust door latch striker position by referring “BACK DOOR
LOCK ASSEMBLY” in this section.
Adjust door cushion so that door contacts body when closed.
Adjust door clearance by loosening door hinge mounting
bolts and nuts referring to “PANEL CLEARANCE” in this sec-
tion.
Apply sealant to contact face “A” of door hinge (1) and apply
grease to rotating part “B” of hinge (1).
“A” : Sealant 99000-31110
“B” : Lithium grease 99000-25010 WARNING:
Handling of Back Door Balancer (Damper)
Do not disassemble balancer (1) because its cylinder is
filled with gas.
Handle balancer carefully. Do not scar or scratch
exposed surface of its piston rod, and never allow any
paint or oil to stick to its surface.
Do not turn piston rod with balancer fully extended.
When discarding removed back door balancer
(damper), use a 2 – 3 mm (0.08 – 0.12 in.) drill (2) to
make a hole as shown.
The gas itself is harmless but it may issue out of the
hole together with chips generated by the drill (2).
Therefore, be sure to wear goggle.

BODY SERVICE 9-25
HOOD
REMOVAL
1) Remove window washer hose (1) from hood (2).
2) Remove 4 mounting bolts (3) to detach hood (2).
INSTALLATION
Reverse removal procedure to install hood noting the following
instruction.
Apply sealant to contact face “B” of hood hinge (4).
“B” : Sealant 99000-3110
ADJUSTMENT
Adjust the following point :
Hood position adjustment.
Fore-and-aft and right-and-left adjustment.
Adjust hood clearance by loosening hood mounting bolts,
refer to “PANEL CLEARANCE” in this section.
Vertical adjustment
If only one side (right or left) of hood is not level with front
fender, make it level by tightening or loosening hood cushion
(1).
Hood lock position adjustment
When installing hood lock (1), bring bolt at highest position
and move it in vertical direction for adjustment free from
loose to hood striker.
Tightening torque
Hood latch bolts (a) : 10 N·m (1.0 kg-m, 7.0 lb-ft) CAUTION:
Place cloth on “A” in figure to prevent from any damage.
33
4
“B”
“B”
1 2
“A”“A”

9-26 BODY SERVICE
INSPECTION
Check that hood opens and closes smoothly and properly. Lubri-
cate if necessary. Also check that secondary latch operates prop-
erly (check that secondary latch keeps hood from opening all the
way) and hood locks securely when closed.
Adjust hood locks position if necessary.
FRONT FENDER
REMOVAL
1) Remove front fender side moulding.
2) Remove front bumper.
3) Disconnect connector of side turn signal (or side marker)
lamp.
4) Remove front fender lining.
5) Remove front fender.
INSTALLATION
Reverse removal procedure to install front fender noting the fol-
lowing instructions.
If paint on fender bolt is peeled off, be sure to apply paint
again.
Adjust panel clearance referring to “PANEL CLEARANCE” in
this section.
1. Front fender lining 2. Front fender 3. Front fender side moulding
“A”“A”
2
3
1
“A”