2000 SUZUKI SWIFT torque

BODY SERVICE 9-7
DOOR MIRROR
REMOVAL AND INSTALLATION
When removing or installing door mirror, refer to above figure.
1. Door mirror a. Mirror mount screw Tightening order : a →
b →
c
2. Inner garnish b. Mirror mount screw Tightening torque
3. Clip c. Mirror mount screw
a 4.5 N·m (0.45 kg-m)
c 4.5 N·m (0.45 kg-m)
b 4.5 N·m (0.45 kg-m)
2
“A”
“A”
1
3 “A”

BODY SERVICE 9-19
BODY STRUCTURE
FRONT DOOR ASSEMBLY
REMOVAL
1) Remove front fender.
2) Disconnect door harness lead wires at each coupler, if
equipped.
3) Remove stopper pin (1) from door open stopper (2).
1. Door panel 5. Door hinge washer
: Not necessary to install
2. Door hinge
: Apply lithium grease 99000-25010 to rotating part
: Apply sealant 99000-31110 to contact face6. Front door hinge bolt
3. Door stopper pin Tightening torque
4. Door open stopper Do not reuse.

9-20 BODY SERVICE
4) Support door panel (1) using a jack (2) with a piece of wood
placed (4) between jack (2) and panel (1) as shown.
5) Remove door assembly (1) by loosening hinge mounting
bolts (2).
INSTALLATION
Reverse removal procedure to install door assembly noting the
following instructions.
When replacing door, coat replacement door inside with wax
for proper anti-corrosion treatment.
Refer to “ANTI-CORROSION COMPOUND APPLICATION
AREA” in this section.
Apply sealant to contact face “A” of hinge (1) and apply
grease to rotating part “B” of hinge (1).
“A” : Sealant 99000-31110
“B” : Lithium grease 99000-25010
Tighten hinge bolt (1) to specified torque.
Tightening torque
Door hinge mounting bolt
(a) : 23 N·m (2.3 kg-m, 17.0 lb-ft)
3. Rags
1, (a)
1, (a)
1, (a)

9-22 BODY SERVICE
REAR DOOR ASSEMBLY
REMOVAL AND INSTALLATION
Refer to “FRONT DOOR ASSEMBLY” in this section noting the
following instructions.
Refer to above figure for tightening torque, grease and seal-
ant.
When door open stopper is installed, be careful to face side.
Door stopper installing direction
Right side door : RR punch mark is upward.
Left side door : RL punch mark is upward.
1. Door panel 4. Door stopper Do not reuse.
2. Door hinge
: Apply lithium grease 99000-25010 to rotating part
: Apply sealant 99000-31110 to contact face5. Rear door hinge bolt
3. Door stopper pin Tightening torque

BODY SERVICE 9-25
HOOD
REMOVAL
1) Remove window washer hose (1) from hood (2).
2) Remove 4 mounting bolts (3) to detach hood (2).
INSTALLATION
Reverse removal procedure to install hood noting the following
instruction.
Apply sealant to contact face “B” of hood hinge (4).
“B” : Sealant 99000-3110
ADJUSTMENT
Adjust the following point :
Hood position adjustment.
Fore-and-aft and right-and-left adjustment.
Adjust hood clearance by loosening hood mounting bolts,
refer to “PANEL CLEARANCE” in this section.
Vertical adjustment
If only one side (right or left) of hood is not level with front
fender, make it level by tightening or loosening hood cushion
(1).
Hood lock position adjustment
When installing hood lock (1), bring bolt at highest position
and move it in vertical direction for adjustment free from
loose to hood striker.
Tightening torque
Hood latch bolts (a) : 10 N·m (1.0 kg-m, 7.0 lb-ft) CAUTION:
Place cloth on “A” in figure to prevent from any damage.
33
4
“B”
“B”
1 2
“A”“A”

BODY SERVICE 9-39
10) Remove instrument panel mounting bolts (2).
11) Remove instrument panel (1) with steering support member
and instrument panel harness.
INSTALLATION
Reverse removal procedure to install instrument panel noting the
following instructions.
When installing each part, be careful not to catch any cable
or wiring harness.
Tighten instrument panel mounting bolts (1) to specified
torque
Tightening torque
Instrument panel mounting bolts (a) :
23 N·m (2.3 kg-m, 17.0 lb-ft)
When installing steering column assembly, refer to “STEER-
ING COLUMN ASSEMBLY” in Section 3C.
Adjust control cables. Refer to “HEATER CONTROL
ASSEMBLY” in Section 1A.
Enable air bag system if equipped. Refer to “ENABLING AIR
BAG SYSTEM” in Section 10B.
2
2
22 2
1
1, (a)1, (a)

9-40 BODY SERVICE
SEATS
FRONT SEAT
REMOVAL
1) Remove console box.
2) Remove 4 mounting bolts to remove seat assembly.
3) Disassemble and repair seat as necessary.
INSTALLATION
Reverse removal procedure to install front seat.
Torque to specifications as shown.
1. Seat cushion 4. Cover 7. Reclining bolt
2. Seat back 5. Seat adjuster 8. Seat cushion bolt
3. Head rest 6. Seat adjuster bolt Tightening torque
3
2
7 35 N·m (3.5 kg-m)
6 35 N·m (3.5 kg-m)
8 23 N·m (2.3 kg-m)
4
5
5
4
1

BODY SERVICE 9-41
REAR SEAT
REMOVAL
1) Remove 2 seat cushion bolts to remove seat cushion.
2) Remove 3 seat back bolts to remove seat back.
3) Disassemble and repair seat as necessary.
INSTALLATION
Reverse removal procedure to install rear seat.
Torque to specifications as shown.
1. Seat cushion 4. Seat cushion bolt
2. Seat back Tightening torquer
3. Seat back bolt
22
1
3 35 N·m (3.5 kg-m)
4 35 N·m (3.5 kg-m)