2000 MITSUBISHI MONTERO boot

T
R EATM EN T BEFO RE/A FTE R FO RDIN G ASTR EA M
I N SPEC TIO N AND SER VIC E BEFO RE FO RDIN G ASTR EA M
D Vehic le s whic h are driv e n th ro ugh wate r, or
w hic h may possib ly be driv e n th ro ugh wate r,
s h ould be su bje cte d to th e fo llo w in g in sp ectio ns
a nd main te nance pro ce dure s in adva nce . D
In sp ect th e dust boot and bre ath er hose fo r
c ra cks or dam age, and re pla ce th em if cra cks
o r dam age are fo und.

J
o in t boot P
ro pelle r sh aft J
o in t asse m bly (B J) R
ubbers h eet R
ag J
o in t boots P
ro pelle r
s h aft J
o in t asse m bly
( B J) A
ir bre ath er
w
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

FRONT AXLE -Service Specifications/Lubricants26-4
SERVICE SPECIFICATIONS
ItemStandard valueLimit
Wheel bearing axis backlash mm-0
Front axle total backlash mm-11
Solenoid valve resistanceW36 - 46-
Hub rotation starting torque N×m-1.75
Setting of D.O.J. boot length mm80±5-
Opening dimension of the spe-
cial tool (MB991561) mmWhen the B.J. boot band
(small) is crimped.2.9-
When the B.J. boot band
(big) is crimped.3.2-
Crimped width of the B.J. boot band mm2.4 - 2.8-
Crimped height of B. J. boot band (big) mm-9.5
Final drive gear backlash mm0.11 - 0.16-
Drive gear runout mm-0.05
Differential gear backlash mm0 - 0.0760.2
Drive pinion turning torque N×mWithout oil seal0.83 - 1.19-
With oil sealCompanion flange (oil seal contact
surface) with anti-rust oil
0.93 - 1.128-
Companion flange (oil seal contact
surface) with gear oil
0.97 - 1.32-
LUBRICANTS
ItemsSpecified lubricantsQuantity
Front differential gear oilHypoid gear oil API classification GL-5 or higher, SAE
viscosity No. 90, 80W1.2 L
D.O.J. boot greaseRepair kit grease4M41-M/T:135±10 g
4M41-A/T, 6G7:
100±10 g
U.J.boot greaseRepair kit grease4M41-M/T:180±10 g
4M41-A/T, 6G7:
135±10 g


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Purchased from www.WorkshopManuals.co.uk

S
EA LA NTS
I te m s S
pecif ie d se ala nts R
em ark s C
onta ct su rfa ce of dif f e re ntia l co ve r and
d if f e re ntia lca rrie r 3
M AT D Part N o. 8661 or equiv a le nt S
em i- d ry in g se ala nt V
entplu g F
re ew heelclu tc h asse m bly D
riv e gear th re aded hole 3
M Stu d Lockin g 4170 or equiv a le nt A
naero bic se ala nt N
um ber N
am e U
se M
B990925 B
earin g and oil
s e alin sta lle r se t M
B990955 O
il se alin sta lle r M
B99111 3 or
M B990635 S
te erin g lin ka ge
p ulle r M
B990767 F
ro nt hub & fla nge
y o ke hold er H
ub fix ia tio n M
B990998 F
ro nt hub re m ove r
& in sta lle r I
n sp ectio n of hub ro ta tio n sta rtin g to rq ue M
B991561 B
oot band clip pin g
t o ol R
esin bootb and in sta lla tio n M
B990906 D
riv e sh aft atta ch -
m ent R
em ova land in sta lla tio n of in ner sh aft (U se d
t o geth er w it h M B990211 )

FRONT AXLE -Drive Shaft26-18
INSPECTION
DCheck the boot for damage or deterioration.
DCheck the ball joint for operating condition and excessive
looseness.
DCheck the splines for wear or damage.
DCheck the differential carrier oil seal (L.H.) for damage.


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FRONT AXLE -Drive Shaft26-23

Readjust the value of (W) in step (11) according
to the following formula, and then repeat the
operation in step (13).
W = 5.8 mm - B
Example: If B = 2.9 mm, then W = 2.9 mm.

Remove the U.J. boot band, readjust the value
of (W) in step (11) according to the following
formula, and then repeat the operations in
steps (12) and (13) using a new U.J. boot band.
W = 5.8 mm - B
Example: If B = 2.3 mm, then W = 3.5mm.
15. Check that the U.J. boot band is not sticking out past
the place where it has been installed.
If the U.J. boot band is sticking out, remove it and then
repeat the operations in steps (12) to (14) using a new
U.J. boot band.


www.WorkshopManuals.co.uk


Purchased from www.WorkshopManuals.co.uk

C
lo th J
o in t boot P
ro pelle r
s h aft J
o in t asse m bly
( B J) D
ust co ve r C
olla r P
in D
A
Bw
ww.W ork sh opM an uals .c o .u k
P urc h ased f r o m w ww.W ork sh opM an uals .c o .u k

D
if f e re ntia lca rrie r
D riv e sh aft U
nit b earin g R
ear hub
K
nuckle
S ER VIC E SPEC IF IC ATIO NS
I te m S
ta ndard va lu e L
im it R
ear axle to ta lb ackla sh mm - 5
W
heelb earin g ro ta tio n sta rtin g to rq ue N×m - 1
.7 6 W
heelb earin g axia lp la y m m - 0
D
O J boota sse m bly dim ensio n mm V
ehic le s wit h out 4M 4-M /T 1
1 0 ± 3 -
V
ehic le s wit h 4M 4-M /T 1
1 5 ± 3 -
R
ear dif f e re ntia llo ck air pum p pre ssu re kP a 2
5 – 40 -
D
riv e gear backla sh mm 0
.1 3 – 0.1 8 -
D
riv e gear ru nout m m - 0
.0 5 D
if f e re ntia lg ear backla sh mm 0
–0.0 76 0
.2 D
riv e pin io n tu rn in g to rq ue W
it h out oil se al 1
.9 4 – 2.2 5 -
N
×m W
it h oil se al C
om panio n fla nge (o il se al
c o nta ctin g are a) wit h an-
t i- ru st agent 2
.0 3 – 2.3 4 -
C
om panio n fla nge (o il se al
c o nta ctin g are a) w it h gearo il
a pplie d 2
.1 0 – 2.4 0 -