00-1
GENERAL
CONTENTS
HOW TO USE THIS MANUAL 2..............
Scope of Maintenance, Repair and Servicing
Explanations 2.................................
Definition of Terms 2...........................
Indication of Tightening Torque 2................
Model Indications 3............................
Explanation of Manual Contents 4...............
HOW TO USE
TROUBLESHOOTING/INSPECTION SERVICE
POINTS 6....................................
Troubleshooting Contents 6.....................
Diagnosis Function 7...........................
How to Use the Inspection Procedures 10.......
Connector Measurement Service Points 11.......
Connector Inspection 12........................
Inspection Service Points for a Blown Fuse 13...
Points to Note for Intermittent Malfunctions 13....
TREATMENT BEFORE/AFTER THE FORDING
A STREAM 14..............................
Inspection and Service before Fording a Stream
14 ............................................
Inspection and Service after Fording a Stream
15 ............................................
VEHICLE IDENTIFICATION 16...............
Vehicle Information Code Plate 16...............
Models 16.....................................
Model Code 18................................
Chassis Number 19............................
Engine Model Number 20.......................
Theft Protection
MAJOR SPECIFICATIONS 23................
PRECAUTIONS BEFORE SERVICE 29.......
SUPPLEMENTAL RESTRAINT SYSTEM
(SRS) 33....................................
SUPPORT LOCATIONS FOR LIFTING AND
JACKING 37................................
Support Positions for a Garage Jack 37.........
Support Positions for axle stands and a
Single-Post Lift or Double-Post Lift 38...........
STANDARD PARTS-TIGHTENING-TORQUE
TABLE 39..................................
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GENERAL -How to Use This Manual00-2
HOW TO USE THIS MANUAL
SCOPE OF MAINTENANCE, REPAIR
AND SERVICING EXPLANATIONS
This manual provides explanations, etc. concerning
procedures for the inspection, maintenance, repair
and servicing of the subject model. Note, however,
that for engine and transmission-related component
parts, this manual covers only on-vehicle
inspections, adjustments, and the removal and
installation procedures for major components.
For detailed information concerning the inspection,
checking, adjustment, disassembly and reassembly
of the engine, transmission and major components
after they have been removed from the vehicle,
please refer to separate manuals covering the
engine and the transmission.
ON-VEHICLE SERVICE
“On-vehicle Service” is procedures for performing
inspections and adjustments of particularly
important locations with regard to the construction
and for maintenance and servicing, but other
inspection (for looseness, play, cracking, damage,
etc.) must also be performed.
INSPECTION
Under this title are presented inspection and
checking procedures to be performed by using
special tools and measuring instruments and by
feeling, but, for actual maintenance and servicing
procedures, visual inspections should always be
performed as well.
DEFINITION OF TERMS
STANDARD VALUE
Indicates the value used as the standard for judging
the quality of a part or assembly on inspection
or the value to which the part or assembly is
corrected and adjusted. It is given by tolerance.
LIMIT
Shows the standard for judging the quality of a
part or assembly on inspection and means the
maximum or minimum value within which the part
or assembly must be kept functionally or in strength.
It is a value established outside the range of
standard value.
REFERENCE VALUE
Indicates the adjustment value prior to starting the
work (presented in order to facilitate assembly and
adjustment procedures, and so they can be
completed in a shorter time).
CAUTION
Indicates the presentation of information particularly
vital to the worker during the performance of
maintenance and servicing procedures in order to
avoid the possibility of injury to the worker, or
damage to component parts, or a reduction of
component or vehicle function or performance, etc.
INDICATION OF TIGHTENING TORQUE
Tightening torques (units: N×m) are set to take into
account the central value and the allowable
tolerance. The central value is the target value,
and the allowable tolerance provides the checking
range for tightening torques. If bolts and nuts are
not provided with tightening torques, refer to
P.00-39.
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13E-1
MITSUBISHI STABILITY
CONTROL
(MITSUBISHI SC)
CONTENTS
GENERAL INFORMATION 2................
SERVICE SPECIFICATIONS 4..............
SPECIAL TOOLS 4........................
TROUBLESHOOTING 5....................
ON-VEHICLE SERVICE 18.................
Operation Test of MITSUBISHI SC 18.........Wheel Speed Sensor (FR) Check 18..........
Vehicle Speed Sensor Check 18..............
SC-ECU* 19...............................
G SENSOR 20.............................
WHEEL SPEED SENSOR (FR) 20..........
VEHICLE SPEED SENSOR 20..............
WARNINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES
WARNING!
(1) Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to personal
injury or death to service personnel (from inadvertent firing of the air bag) or to the driver and passenger (from rendering
the SRS inoperative).
(2) Service or maintenance of any SRS component or SRS-related component must be performed only at an authorized
MITSUBISHI dealer.
(3) MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B - Supplemental
Restraint System (SRS) before beginning any service or maintenance of any component of the SRS or any SRS-related
component.
NOTE
The SRS includes the following components: front impact sensors, SRS-ECU, SRS warning lamp, air bag module, clock spring and
interconnecting wiring. Other SRS-related components (that may have to be removed/installed in connection with SRS service or
maintenance) are indicated in the table of contents by an asterisk (*).
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37A-1
STEERING
CONTENTS
GENERAL INFORMATION 2..................
SERVICE SPECIFICATIONS 5.................
LUBRICANTS 5..............................
SEALANT AND ADHESIVE 5.................
SPECIAL TOOLS 6..........................
ON-VEHICLE SERVICE 8.....................
Steering Wheel Free Play Check 8..............
Steering Angle Check 8........................
Tie Rod End Ball Joint Starting Torque Check 8..
Stationary Steering Effort Check 9...............
Steering Wheel Returnability Check 9............
Oil Pump Belt Tension Check <6G7,4D5> 9......Power Steering Fluid Level Check 10............
Power Steering Fluid Replacement 10...........
Power Steering System Bleeding 10.............
Oil Pump Pressure Test 11.....................
Power Steering Oil Pressure Switch Check
<6G7,4M4> 12.................................
Ball Joint Dust Cover Check 12.................
STEERING WHEEL AND SHAFT* 13.........
POWER STEERING GEAR BOX AND
LINKAGE 16................................
POWER STEERING OIL PUMP 30...........
POWER STEERING OIL HOSES 35..........
WARNINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES
WARNING!
(1) Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to personal
injury or death to service personnel (from inadvertent firing of the air bag) or to the driver and passenger (from rendering
the SRS inoperative).
(2) Service or maintenance of any SRS component or SRS-related component must be performed only at an authorized
MITSUBISHI dealer.
(3) MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B - Supplemental
Restraint System (SRS) before beginning any service or maintenance of any component of the SRS or any SRS-related
component.
NOTE
The SRS includes the following components: SRS-ECU, SRS warning lamp, air bag module, clock spring and interconnecting
wiring. Other SRS-related components (that mayhave to be removed/installed in connectionwith SRS service or maintenance) are
indicated in the table of contents by an asterisk(*).
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52A-2
INTERIOR
CONTENTS
SERVICE SPECIFICATIONS 3.................
SPECIAL TOOL 3............................
INSTRUMENT PANEL
INSTRUMENT PANEL
FLOOR CONSOLE 12........................
TRIMS 13...................................
SUNVISOR HOLDER 17......................FRONT SEAT 18............................
REAR/SECOND SEAT 25....................
THIRD SEAT 35.............................
FRONT SEAT BELT 38.......................
REAR SEAT BELT
SECOND/THIRD SEAT BELT
WARNINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES
WARNING!
(1) Improper service or maintenance of any component of the SRS, or any SRS-related component, can lead to personal
injury or death to service personnel (from inadvertent firing of the air bag) or to the driver (from rendering the SRS
inoperative).
(2) Service or maintenance of any SRS component or SRS-related component must be performed only at an authorized
MITSUBISHI dealer.
(3) MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B - Supplemental
Restraint System (SRS) before beginning any service or maintenance of any component of the SRS or any SRS-related
component.
NOTE
The SRS includes the following components: front impact sensors, SRS-ECU, SRS warning lamp, air bag module, clock spring and
interconnecting wiring. Other SRS-related components (that mayhave to be removed/installed in connectionwith SRS service or
maintenance) are indicated in the table of contents by an asterisk(*).
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52B-1
SUPPLEMENTAL
RESTRAINT
SYSTEM (SRS)
CONTENTS
GENERAL INFORMATION 2..................
SRS SERVICE PRECAUTIONS 3..............
SPECIAL TOOLS 5..........................
TEST EQUIPMENT 6.........................
TROUBLESHOOTING 7.......................
SRS MAINTENANCE 19.....................
POST-COLLISION DIAGNOSIS 23............
INDIVIDUAL COMPONENT SERVICE 26......
WARNING/CAUTION LABELS 27.............FRONT IMPACT SENSORS 28...............
SRS AIR BAG CONTROL UNIT
(SRS-ECU) 30...............................
AIR BAG MODULES AND CLOCK
SPRING 32.................................
SIDE IMPACT SENSOR 41..................
AIR BAG MODULE DISPOSAL
PROCEDURES 43...........................
Undeployed Air Bag Module Disposal 43.........
Deployed Air Bag Module Disposal
Procedures 52.................................
CAUTION
DCarefully read and observe the information in the SERVICE PRECAUTIONS (P.52B-3.) prior to any service.
DFor information concerning troubleshooting or maintenance, always observe the procedures in the Troubleshooting
(P.52B-7.) section.
DIf any SRS components are removed or replaced in connection with any service procedures, be sure to follow the
procedures in the INDIVIDUAL COMPONENT SERVICE section (P.52B-26.) for the components involved.
DIf you have any questions about theSRS, please contact your local distributor.
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52B-1
SUPPLEMENTAL
RESTRAINT
SYSTEM (SRS)
CONTENTS
GENERAL 2.................................
SRS SERVICE PRECAUTIONS 3..............
SPECIAL TOOLS 5...........................
TROUBLESHOOTING 6.......................
POST-COLLISION DIAGNOSIS 10.............
INDIVIDUAL COMPONENT SERVICE 11.......WARNING/CAUTION LABELS 11..............
SEAT BELT WITH PRE-TENSIONER 12.......
SEAT BELT PRE-TENSIONER DISPOSAL
PROCEDURES 14............................
Undeployed Seat Belt Pre-tensioner Disposal 14..
Operated Seat Belt Pre-tensioner Disposal
Procedures 18.................................
CAUTION
DCarefully read and observe the information in the SRS SERVICE PRECAUTIONS (P.52B-3.) prior to any service.
DFor information concerning troubleshooting or maintenance, always observe the procedures in the Troubleshooting
(P.52B-6.) section.
DIf any SRS components are removed or replaced in connection with any service procedures, be sure to follow the
procedures in the INDIVIDUAL COMPONENT SERVICE section (P.52B-11.) for the components involved.
DIf you have any questions about the SRS, please contact your local distributor.
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