Page 1152 of 1839
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Page 1165 of 1839
POWER PLANT MOUNT - No.1 Crossmember32-7
No.1 CROSSMEMBER
REMOVAL AND INSTALLATION
Caution
1. Before removing the steering wheel and airbag module assembly, always refer to GROUP 52B
- Service Precautions, Airbag Module and Clock Spring. Also, set the front wheels so that
they are facing straight forward, and remove the ignition key. If you fail to do this, the SRS
clock spring will be damaged, causing the SRS airbag to be inoperative and serious injury.
2. *: Indicates parts which should be initially tightened, and then fully tightened after placing
the vehicle horizontally and loading the full weight of the engine on the vehicle body.
Pre-removal Operation
DUnder Cover Removal
DDrive Shaft Removal
(Refer to GROUP 26.)
DDifferential Carrier and No.2 Crossmember
Assembly Removal (Refer to GROUP 26 -
Freewheel Assembly and Differential Carrier.)
DUpper Arm Removal
(Refer to GROUP 33A.)
DLower Arm Removal
(Refer to GROUP 33A.)
DStabilizer Bar Removal
(Refer to GROUP 33A.)
DEngine Oil Cooler Removal<6G7>
(Refer to GROUP 12.)
DAir Cleaner Removal<4M4>
(Refer to GROUP 15.)
DIntercooler Removal<4M4>
(Refer to GROUP 15.)
DEngine Cover Removal
(Refer to GROUP 11A - Timing Belt.)
DRadiator Removal
(Refer to GROUP 14.)
DPower Steering Fluid Draining
(Refer to GROUP 37A - On - vehicle Service.)Post - installation Operations
DDifferential Carrier and No.2 Crossmember
Assembly Installation (Refer to GROUP 26 -
Freewheel Assembly and Differential Carrier.)
DDrive Shaft Installation
(Refer to GROUP 26.)
DLower Arm Installation
(Refer to GROUP 33A.)
DUpper Arm Installation
(Refer to GROUP 33A.)
DStabilizer Bar Installation
(Refer to GROUP 33A.)
DAir Cleaner Installation<4M4>
(Refer to GROUP 15.)
DIntercooler Installation<4M4>
(Refer to GROUP 15.)
DRadiator Installation
(Refer to GROUP 14.)
DEngine Oil Cooler Installation
(Refer to GROUP 12.)
DPower Steering Fluid Supplying
(Refer to GROUP 37A - On - vehicle Service.)
DPower Steering Fluid Line Bleeding
(Refer to GROUP 37A - On - vehicle Service.)
DPress the dust cover with a finger tocheck whether
the dust cover is cracked or damaged.
DChecking Steering Wheel Position with Wheels
StraightAhead
DFront Wheel AlignmentCheck and Adjustment
(Refer to GROUP 37A - On - vehicle Service.)
DUnder Cover Installation
DEngine Cover Installation
(Refer to GROUP 11A - Timing Belt.)
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Page 1170 of 1839
33A-1
FRONT
SUSPENSION
CONTENTS
GENERAL INFORMATION 1..................
SERVICE SPECIFICATIONS 3.................
SPECIAL TOOLS 3..........................
ON-VEHICLE SERVICE 4.....................
Wheel Alignment Check and Adjustment 4.......Ball Joint Dust Cover Check 6..................
UPPER ARM ASSEMBLY 7...................
SHOCK ABSORBER ASSEMBLY 10.........
LOWER ARM ASSEMBLY 13................
STABILIZER BAR 16........................
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Page 1175 of 1839
FRONT SUSPENSION -On-vehicle Service33A-6
SIDE SLIP
Measure the side slip with a side slip tester.
Standard value: 0±
3mm
BALL JOINT DUST COVER CHECK
1. Check the dust cover for cracks or damage by pushing
it with finger.
2. If the dust cover is cracked or damaged, replace the
lower arm assembly or stabilizer link.
NOTE
Cracks or damage of the dust cover may cause damage
of the ball joint.
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Page 1189 of 1839
34-1
REAR
SUSPENSION
CONTENTS
GENERAL INFORMATION 2..................
SERVICE SPECIFICATIONS 3.................
SPECIAL TOOLS 3..........................
ON-VEHICLE SERVICE 4.....................
Wheel Alignment Check and Adjustment 4.......
Ball Joint Dust Cover Check 5..................
UPPER ARM ASSEMBLY 6...................SHOCK ABSORBER/COIL SPRING/LOWER
ARM ASSEMBLY 9...........................
STABILIZER BAR 11.........................
TOE CONTROL ARM ASSEMBLY/TOE
CONTROL TOWER BAR 13..................
TRAILING ARM ASSEMBLY 16..............
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Page 1205 of 1839
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Page 1210 of 1839
35A-2
BASIC BRAKE
SYSTEM
CONTENTS
GENERAL INFORMATION 3..................
SERVICE SPECIFICATIONS 5.................
LUBRICANTS 6..............................
SPECIAL TOOLS 6..........................
TROUBLESHOOTING
7......................
ON-VEHICLE SERVICE 19...................
Brake Pedal Check and Adjustment 19..........
Hydraulic Brake Booster (HBB) Operation Check
20........................
HBB Check 23............
HBB Motor Relay Continuity Check
24........................
Brake Booster Operating Test
24.....................
Check Valve Operation Check
25.....................
Load Sensing Spring Length Check and
Adjustment 25.........
Load Sensing Proportioning Valve Function
Test 26................
Bleeding 27...............Bleeding 29.............
Brake Fluid Level Sensor Check 30.............
Brake Booster Vacuum Switch Check
30..................
Disc Brake Pad Check and Replacement 31.....
Disc Brake Rotor Check 32.....................
Brake Disc Thickness Check 32.................
Brake Disc Run-out Check and Correction 33....
BRAKE PEDAL 34..........................
HYDRAULIC BRAKE BOOSTER (HBB)
36....................
HBB BUZZER 40......
MASTER CYLINDER AND BRAKE
BOOSTER 41......
Master Cylinder 43.............................
FRONT DISC BRAKE 44....................
REAR DISC BRAKE 49......................
LOAD SENSING PROPORTIONING
VALVE 54..........
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Page 1213 of 1839
BASIC BRAKE SYSTEM -Service Specifications35A-5
SERVICE SPECIFICATIONS
ItemsStandard valueLimit
Brake pedal heightL.H. drive vehicles192 - 195-
mm
R.H. drive vehicles187 - 190-
Brake pedal play mm3-8-
Brake pedal to floorboard clearance when the brake pedal is depressed mm90 or more-
Hydraulic brake
booster (HBB)Pump motor
operation timeWhen power supply system brake fluid
pressure is not applied20 - 80-
second
When power supply system brake fluid
pressure is applied2-11-
Hydraulic pressurePedal depressionFront0.6 or more-
during no vacuum
operation testforce: 100 N
Rear0-
MPa
Pedal depressionFront4.5 or more-
force: 500 N
Rear0-
Hydraulic pressurePedal depressionFront3.0 - 4.0-
during vacuum op-
eration test
MPa
force: 100 N
Rear3.3 - 4.3-
Pedal depressionFront8.0 - 10.0-
force: 200 N
Rear8.0 - 10.0-
Pedal depressionFront14.0 - 18.0-
force: 400 N
Rear14.0 - 18.0-
Pedal depressionFront15.0 - 19.0-
force: 500 N
Rear15.0 - 19.0-
Clearance between brake booster push rod and primary piston6G70.5 - 0.9-
mm
4D5, 4M40.8 - 1.2-
Load sensing propor-When load sensing spring length is 133Short wheelbase4.9 - 5.9 (9.8)-
tioning valve output
fluid pressure (Inputmm (when unladen)
Long wheelbase5.9 - 6.9 (9.8)-
fluid pressure) MPa
ABS>mm (when laden)
9.0 - 11.0
(16.7)-
Long wheelbase9.3 - 10.3 (9.8)-
11.4 - 13.4
(16.7)-
Load sensing spring length mm
135 - 139-
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